CN106673594A - 一种保温板的制作工艺 - Google Patents
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/34—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders
- C04B28/344—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders the phosphate binder being present in the starting composition solely as one or more phosphates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/06—Aluminous cements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/10—Insulation, e.g. vacuum or aerogel insulation
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Abstract
本发明公开了一种保温板的制作工艺，包括以下步骤；选配保温板芯体原料：所述保温板芯体原料按以下分量配比，膨胀珍珠岩60份、微细二氧化硅气凝胶70份、玻璃微珠20份、磷酸铝液15份、硅烷偶联剂3份、硅酸钙纤维25份；搅拌：将步骤a配备的原料加入搅拌机进行搅拌处理，搅拌均匀至浆状即可；压板成型；烘干裁切；配置表层；包装。本发明制作的板材具有良好的耐火性，解决了目前建筑外墙保温材料的燃烧等级的问题，同时生产成本较低，生产工艺简单，生产时间短、速度快。原材料中不含有甲醛和石棉，不会出现针状粉尘，不含有对人体有害的其他成分，环保健康。
Description
技术领域
本发明涉及保温板加工技术领域，具体属于一种保温板的制作工艺。
背景技术
外墙保温材料不但能起到保护墙主体结构的作用，同时减少了外界温度、湿度及，各种射线对主体结构的影响，现有技术的隔热改进的保温板的加工工艺在加工烘干完毕以后，其外部的珍珠岩颗粒有的容易脱落，在脱落的过程中，形成粉尘，对环境造成一定程度的污染，而且存在安全隐患，另外像岩棉、石棉等下脚料不能有效得到处理，也会造成环境的污染。
发明内容
针对上述问题，本发明的目的是提供了一种保温板的制作工艺，克服了现有技术的不足。
本发明采用的技术方案如下：
一种保温板的制作工艺，包括以下步骤；
a、选配保温板芯体原料：所述保温板芯体原料按以下分量配比，膨胀珍珠岩50～70份、微细二氧化硅气凝胶50～90份、玻璃微珠10～30份、磷酸铝液10～20份、硅烷偶联剂2～5份、硅酸钙纤维20～35份；
b、搅拌：将步骤a配备的原料加入搅拌机进行搅拌处理，搅拌均匀至浆状即可；
c、压板成型：将步骤b的浆状物送入成型模具进行处理，制作成保温板芯体；
d、烘干裁切：将步骤c制作的保温板芯体送入加热炉进行除湿烘干处理，将烘干后的芯体裁切成所需的尺寸；
e、配置表层：原料按以下份量配比，高铝水泥100～200份、石英砂和石英料混合物150～200份、含有颜料的外加剂溶液80～100份，将原料和水按0.35～0.4：1加入搅拌设备进行均匀搅拌，搅拌时间为10～20分钟，利用滚筒挤压涂覆在芯体两面，进行干燥、打磨、修边处理；
f、包装：在阴凉处放置2～3天至完全固化，喷洒防水剂和防潮剂后，密封包装。
进一步地，所述步骤d和步骤e加热干燥的温度为100～110℃，烘干时间为15～20分钟。
进一步地，所述膨胀珍珠岩的颗粒大小为6～8mm。
与已有技术相比，本发明的有益效果如下：
本发明制作的板材具有良好的耐火性，解决了目前建筑外墙保温材料的燃烧等级的问题，同时生产成本较低，生产工艺简单，生产时间短、速度快。原材料中不含有甲醛和石棉，不会出现针状粉尘，不含有对人体有害的其他成分，环保健康。
具体实施方式
实施例一、一种保温板的制作工艺，包括以下步骤；
a、选配保温板芯体原料：所述保温板芯体原料按以下分量配比，膨胀珍珠岩60份、微细二氧化硅气凝胶70份、玻璃微珠20份、磷酸铝液15份、硅烷偶联剂3份、硅酸钙纤维25份；
b、搅拌：将步骤a配备的原料加入搅拌机进行搅拌处理，搅拌均匀至浆状即可；
c、压板成型：将步骤b的浆状物送入成型模具进行处理，制作成保温板芯体；
d、烘干裁切：将步骤c制作的保温板芯体送入加热炉进行除湿烘干处理，将烘干后的芯体裁切成所需的尺寸；
e、配置表层：原料按以下份量配比，高铝水泥150份、石英砂和石英料混合物170份、含有颜料的外加剂溶液90份，将原料和水按0.35：1加入搅拌设备进行均匀搅拌，搅拌时间为15分钟，利用滚筒挤压涂覆在芯体两面，进行干燥、打磨、修边处理；
f、包装：在阴凉处放置2天至完全固化，喷洒防水剂和防潮剂后，密封包装。
其中，所述步骤d和步骤e加热干燥的温度为100℃，烘干时间为15分钟。
其中，所述膨胀珍珠岩的颗粒大小为6mm。
实施例二、一种保温板的制作工艺，包括以下步骤；
a、选配保温板芯体原料：所述保温板芯体原料按以下分量配比，膨胀珍珠岩70份、微细二氧化硅气凝胶80份、玻璃微珠30份、磷酸铝液20份、硅烷偶联剂5份、硅酸钙纤维30份；
b、搅拌：将步骤a配备的原料加入搅拌机进行搅拌处理，搅拌均匀至浆状即可；
c、压板成型：将步骤b的浆状物送入成型模具进行处理，制作成保温板芯体；
d、烘干裁切：将步骤c制作的保温板芯体送入加热炉进行除湿烘干处理，将烘干后的芯体裁切成所需的尺寸；
e、配置表层：原料按以下份量配比，高铝水泥200份、石英砂和石英料混合物200份、含有颜料的外加剂溶液100份，将原料和水按0.4：1加入搅拌设备进行均匀搅拌，搅拌时间为20分钟，利用滚筒挤压涂覆在芯体两面，进行干燥、打磨、修边处理；
f、包装：在阴凉处放置3天至完全固化，喷洒防水剂和防潮剂后，密封包装。
其中，所述步骤d和步骤e加热干燥的温度为110℃，烘干时间为20分钟。
其中，所述膨胀珍珠岩的颗粒大小为8mm。
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。
Claims (3)
1.一种保温板的制作工艺，其特征在于，包括以下步骤；
a、选配保温板芯体原料：所述保温板芯体原料按以下分量配比，膨胀珍珠岩50～70份、微细二氧化硅气凝胶50～90份、玻璃微珠10～30份、磷酸铝液10～20份、硅烷偶联剂2～5份、硅酸钙纤维20～35份；
b、搅拌：将步骤a配备的原料加入搅拌机进行搅拌处理，搅拌均匀至浆状即可；
c、压板成型：将步骤b的浆状物送入成型模具进行处理，制作成保温板芯体；
d、烘干裁切：将步骤c制作的保温板芯体送入加热炉进行除湿烘干处理，将烘干后的芯体裁切成所需的尺寸；
e、配置表层：原料按以下份量配比，高铝水泥100～200份、石英砂和石英料混合物150～200份、含有颜料的外加剂溶液80～100份，将原料和水按0.35～0.4：1加入搅拌设备进行均匀搅拌，搅拌时间为10～20分钟，利用滚筒挤压涂覆在芯体两面，进行干燥、打磨、修边处理；
f、包装：在阴凉处放置2～3天至完全固化，喷洒防水剂和防潮剂后，密封包装。
2.根据权利要求1所述的一种保温板的制作工艺，其特征在于：所述步骤d和步骤e加热干燥的温度为100～110℃，烘干时间为15～20分钟。
3.根据权利要求1所述的一种保温板的制作工艺，其特征在于：所述膨胀珍珠岩的颗粒大小为6～8mm。
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