CN106671263B - A kind of molding production process of entire body polished brick in porcelain character - Google Patents
A kind of molding production process of entire body polished brick in porcelain character Download PDFInfo
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- CN106671263B CN106671263B CN201611268007.7A CN201611268007A CN106671263B CN 106671263 B CN106671263 B CN 106671263B CN 201611268007 A CN201611268007 A CN 201611268007A CN 106671263 B CN106671263 B CN 106671263B
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- 239000011449 brick Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 22
- 238000000465 moulding Methods 0.000 title claims abstract description 7
- 239000000843 powder Substances 0.000 claims abstract description 129
- 239000000463 material Substances 0.000 claims abstract description 87
- 238000009826 distribution Methods 0.000 claims abstract description 33
- 238000005096 rolling process Methods 0.000 claims abstract description 23
- 238000005516 engineering process Methods 0.000 claims abstract description 14
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 115
- 239000011812 mixed powder Substances 0.000 claims description 38
- 239000004744 fabric Substances 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 15
- 239000000919 ceramic Substances 0.000 claims description 12
- 238000004080 punching Methods 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 5
- 238000005498 polishing Methods 0.000 claims description 4
- 238000005056 compaction Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims description 2
- 238000005336 cracking Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 239000004575 stone Substances 0.000 abstract description 5
- 238000006467 substitution reaction Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000005034 decoration Methods 0.000 description 3
- 238000010304 firing Methods 0.000 description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 3
- 239000004927 clay Substances 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 2
- 239000004579 marble Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 235000012222 talc Nutrition 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 241000270708 Testudinidae Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 230000037308 hair color Effects 0.000 description 1
- 230000007786 learning performance Effects 0.000 description 1
- 235000015250 liver sausages Nutrition 0.000 description 1
- BITYAPCSNKJESK-UHFFFAOYSA-N potassiosodium Chemical compound [Na].[K] BITYAPCSNKJESK-UHFFFAOYSA-N 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0205—Feeding the unshaped material to moulds or apparatus for producing shaped articles supplied to the moulding device in form of a coherent mass of material, e.g. a lump or an already partially preshaped tablet, pastil or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The present invention relates to a kind of molding production process of entire body polished brick in porcelain character, this production technology passes through science, rational and orderly controls conveyor-belt apparatus, preposition distribution device, powder entangles shape dress and sets, postposition distribution device, it composes and lay out device on material heap slope, rolling device, cutting means, Craquelure generation device, punch forming device etc. is orderly by designed processing step, system operation, the existing general entire body polished brick in porcelain character of the tile product that can be produced has hard, it is wear-resisting, durable characteristic, it is again abundant with general glazed tile, it is true to nature, bright-coloured textured pattern color, it is a kind of existing polished bricks of substitution, glaze brick product it is completely new, revolutionary production technology, be it is a kind of meet people it is higher and higher quality of the life requirement, it is able to achieve natural stone texture effect and texture reaches the consistent polished brick in porcelain character of entire body from inside to outside and produces The production technology of product.
Description
Technical field
The present invention relates to ceramic tile production process field, the manufacturing technique method of especially a kind of entire body polished brick in porcelain character and
The polished brick in porcelain character prepared with this method.
Background technique
Entire body polished brick in porcelain character is referred to as " all-body tile " to be combined into well-chosen ceramic raw material by science configuration
It is formulated powder, then by high pressure compression moulding after the processing step cloth in above-mentioned manufacturing technique method, through high temperature (firing temperature
1210 DEG C -1220 DEG C) it is sintered, then formed after surface polishing treatment.Its every physical and chemical performance index is obvious excellent
In lithotome, water absorption rate is lower, and wearability is more preferable, and flintiness is higher, and anti-pollution characteristic is more excellent, and product radiativity reaches A class
Standard.The surface not glazing of entire body polished brick in porcelain character, realizes natural stone texture effect and texture, material and color reach by inner
It is consistent to outer entire body, it hence obtains one's name.
Glazed tile is exactly the surface of brick after glazing process is handled, then makees glaze colored drawing, silk-screen or ink-jet on glaze
Made of ceramic tile blank after decoration is fired through high temperature.Main body is divided to clay and two kinds of china clay again, and the back side that clay is burnt out is in
Red, the back side that china clay is fired are in canescence.Because its surface decoration layer is very thin, and because the factors such as hair color effect and technique limitation are made
It is not so good as polished bricks, entire body polished brick in porcelain character at the surface abrasion resistance of glazed tile and the flatness on surface.
With the continuous improvement of people's living standards, home decoration requires also constantly to improve.People are to tile product, both
Reach natural stone texture and quality effect it is required that have, lithotome the drawbacks of property can be avoided completely again, it is every physico
Lithotome will be more superior to by learning performance, can be more friendly to the mankind after use.This requirement of people is all of existing market
Tile product is inaccessiable.Therefore, it is necessary to make improvements to existing ceramic tile production process.
Summary of the invention
The purpose of the present invention is to provide a kind of production technology of entire body polished brick in porcelain character, what which was produced
The existing general entire body polished brick in porcelain character of tile product has hard, wear-resisting, durable characteristic, and rich with general glazed tile
Rich, true to nature, bright-coloured textured pattern color is a kind of completely new, revolution for substituting existing entire body polished brick in porcelain character, glaze brick product
Property production technology, be it is a kind of meet people it is higher and higher quality of the life requirement, be able to achieve natural stone texture effect and line
Reason reaches the production technology of the consistent ceramic polished brick product of entire body from inside to outside.
The technical scheme of the present invention is realized as follows: a kind of molding production process of entire body polished brick in porcelain character, feature
Be: the device or mechanism that the production technology to be used include: connecing powder and convey conveyor-belt apparatus, the preposition cloth of powder
Device, four powders entangle that shape dress is set, postposition distribution device, material heap slope are composed and laid out device, rolling device, cutting means, two tortoises
Crack generation device, punch forming device, wherein the conveyor-belt apparatus by leading portion conveyer mechanism, middle section conveyer mechanism,
Back segment conveyer mechanism is constituted, and the leading portion conveyer mechanism, middle section conveyer mechanism, back segment conveyer mechanism are respectively by electricity
It machine, roller and is constituted around loaded on the flat web conveyer belt of width on roller, wherein leading portion conveyer mechanism is divided into five work again
Subregion, this five work subregions are the first subregion, the second subregion, third subregion, the 4th subregion, the 5th subregion respectively；
The preposition distribution device is set to above leading portion conveyer mechanism, which is passed by leading portion is arranged in
First subregion of tape-feed, the second subregion, third subregion, the 4th subregion, the powder material-feeding mechanism above the 5th subregion are constituted,
Wherein it is located at the first subregion, the second subregion, third subregion, the powder material-feeding mechanism on the 4th subregion before transporting into before direction
It is respectively equipped with powder above section conveyer mechanism and entangles shape dress and set, which entangles shape dress and set by cylinder and the powder being hinged together with cylinder
Dirt entangles shape component composition；Material heap slope device of composing and laying out is set between leading portion conveyer mechanism and middle section conveyer mechanism,
After processing of being composed and laid out after receiving material heap from leading portion conveyer mechanism, then convey toward middle section conveyer mechanism；The material heap slope
Device of composing and laying out is equipped with the chamber that pass in and out for powder, so that powder is composed and laid out after slabbing in material heap slope device of composing and laying out, toward middle section biography
Tape-feed conveying；
The rolling device is set to the top of middle section conveyer mechanism, and the rolling device is by motor, roller and around being loaded on
The flat web conveyer belt of width on roller is constituted；
The cutting means are set to above back segment conveyer mechanism；
Two Craquelure generation devices are sequentially arranged above back segment conveyer mechanism, are produced being located at two Craquelures
Powder material-feeding mechanism is further respectively had above back segment conveyer mechanism conveying direction of advance by generating apparatus side；
The postposition distribution device is set to above back segment conveyer mechanism, which is arranged side by side by multiple
Rolling blanking mechanism, belt splicing feeding mechanism and vertical sequence guide discharging mechanism constitute；
The punch forming device is ceramic tile punching press shaping equipment, which is set to back segment conveyer mechanism
Tail end at, to take over material distributed powder heap and punch forming adobe from back segment conveyer mechanism；
The production technology includes following processing step:
Step 1: sequentially being transmitted to leading portion by the powder material-feeding mechanism for being located at the first district location in preposition distribution device
Band mechanism sequentially applies cloth and goes out one piece of strip powder heap one, a block piece shape powder heap one and two pieces of strip powder heaps two；
Step 2: by be located at the first subregion in powder entangle shape dress set by strip powder heap one, flake powder material heap one and
Shape is entangled in two pieces of gatherings of strip powder heap two, obtains mixed powder material heap one；
Step 3: by the powder material-feeding mechanism that is located at the second district location in preposition distribution device to leading portion conveyer belt machine
Structure sequentially applies cloth and goes out two block piece shape powder heaps two；
The gathering of one of flake powder material heap two is entangled step 4: entangling shape dress by the powder being located in the second subregion and setting
Shape obtains mixed powder material heap two, and shape is entangled in the gathering of another block piece shape powder heap two, obtains mixed powder material heap three；
Step 5: by the powder material-feeding mechanism that is located on third district location in preposition distribution device to leading portion conveyer belt
Mechanism sequentially applies cloth and goes out a block piece shape powder heap three；
Shape is entangled into the gathering of flake powder material heap three step 6: entangling shape dress by the powder being located on third subregion and setting, obtains two
A mixed powder material heap four；
Step 7: by the powder material-feeding mechanism that is located at the 4th district location in preposition distribution device to leading portion conveyer belt machine
Structure sequentially applies cloth and goes out a block piece shape powder heap four；
It sets step 8: entangling shape dress by the powder being located on the 4th subregion by mixed powder material heap one, mixed powder material heap two, mixed
Shape is entangled in conjunction three, two mixed powder material heaps four of powder heap, the gathering of flake powder material heap four, obtains mixed powder material heap five；
Step 9: by the powder material-feeding mechanism that is located at the 5th district location in preposition distribution device to leading portion conveyer belt machine
Structure sequentially applies cloth and goes out a block piece shape powder heap five；
Step 10: from leading portion conveyer mechanism taking over mixed powder material heap five and sheet powder by material heap slope device of composing and laying out
Heap five composes and lay out extruding through slope sequence, is eliminated the gap between mixed powder material heap five and flake powder material heap five, obtains uniform thickness
The sheet mixed powder material heap of degree；
Step 11: sheet mixed powder material heap is taken over from material heap slope device of composing and laying out by rolling device, through rolling compaction by rolling
Afterwards, stable shaped disjunctor en plaque green body is formed；
Step 12: carrying out cutting into one piece of block bulk green body to disjunctor en plaque green body by cutting means；
Step 13: carrying out generation Craquelure to blocky green body by Craquelure generation device, and then, produced by Craquelure
Powder material-feeding mechanism by generating apparatus side applies the first crack line powder that cloth is different from blocky green body toward Craquelure, obtains band line
Texture green body one；
Step 14: generation Craquelure is carried out to band lines texture green body one by Craquelure generation device, and then, by
Powder material-feeding mechanism by Craquelure generation device side is applied cloth toward Craquelure and is split different from second with lines texture green body one
Suture powder obtains band lines texture green body two；
Step 15: by postposition distribution device toward applying one layer of cloth on band lines texture green body two and with lines texture green body
After the identical fabric of two textures, blank block is obtained, and blank block is sent into punch forming device, by punch forming device punching press
Formation obtains adobe body；
Step 16: will obtain adobe body be sent to kiln fire after, through conventional polishing, trimming, finishing, case process after,
Obtain required there is abundant, textured pattern true to nature entire body tile product.
Advantageous effects of the invention: the existing general entire body porcelain of tile product produced according to this production technology
Polished bricks have hard, wear-resisting, durable characteristic, and abundant, true to nature, the bright-coloured texture color with general glazed tile,
It is a kind of completely new, revolutionary production technology for substituting existing entire body polished brick in porcelain character, glaze brick product, is a kind of to meet people
Higher and higher quality of the life requirement, is able to achieve natural stone texture effect and texture reaches the consistent porcelain of entire body from inside to outside
Polish the production technology of brick product.
Detailed description of the invention
Fig. 1 is overall work schematic illustration of the invention.
Fig. 2 is the enlarged diagram in Fig. 1 of the present invention from the right side to location A.
Fig. 3 is the location A in Fig. 1 of the present invention to the enlarged diagram between B location.
Fig. 4 is the B location in Fig. 1 of the present invention to the enlarged diagram between location of C.
Fig. 5 is enlarged diagram of the location of C in Fig. 1 of the present invention to Fig. 1 end position.
Fig. 6 is one of the ceramic tile material object photo produced with technique of the invention.
Fig. 7 is the two of the ceramic tile material object photo produced with technique of the invention.
Fig. 8 is the three of the ceramic tile material object photo produced with technique of the invention.
Fig. 9 is the four of the ceramic tile material object photo produced with technique of the invention.
Specific embodiment
As shown in Figure 1, a kind of molding production process of entire body polished brick in porcelain character, the device or machine to be used of the production technology
Structure includes: connecing powder and conveys 2, four powders of conveyor-belt apparatus 1, preposition distribution device of powder and entangles shape dress and set 31, postposition
Distribution device 3, material heap slope are composed and laid out device 4, rolling device 5, cutting means 6, two Craquelure generation devices 7, punch forming
Device 8, wherein the conveyor-belt apparatus 1 is by leading portion conveyer mechanism 11, middle section conveyer mechanism 12, back segment conveyer mechanism 13
Constitute, the leading portion conveyer mechanism 11, middle section conveyer mechanism 12, back segment conveyer mechanism 13 respectively by motor, roller and
It is constituted around loaded on the flat web conveyer belt of width on roller, wherein leading portion conveyer mechanism 11 is divided into five work subregions again, should
Five work subregions are the first subregion z, the second subregion y, third subregion x, the 4th subregion w, the 5th subregion v respectively.
As shown in Figure 1 and Figure 2, the preposition distribution device 2 is set to 11 top of leading portion conveyer mechanism, the preposition cloth
Device 2 is by being arranged in the first subregion z, the second subregion y, third subregion x, the 4th subregion w, the 5th point of leading portion conveyer mechanism 11
Powder material-feeding mechanism 21 above area v is constituted, wherein on the first subregion z, the second subregion y, third subregion x, the 4th subregion w
Powder material-feeding mechanism 21 set 31 into being respectively equipped with powder above the leading portion conveyer mechanism 11 in direction and entangle shape dress before transporting, should
Powder, which entangles shape dress, to be set 31 and entangles shape component by cylinder and the dust being hinged together with cylinder and constitute.
As shown in Figure 1, Figure 3, material heap slope device 4 of composing and laying out is set to leading portion conveyer mechanism 11 and middle section conveyer belt
Between mechanism 12, after processing of being composed and laid out after receiving material heap from leading portion conveyer mechanism 11, then toward middle section conveyer mechanism 12
Conveying；Material heap slope device 4 of composing and laying out is equipped with the chamber that passes in and out for powder, so that powder is composed and laid out in material heap slope device 4 of composing and laying out
After slabbing, conveyed toward middle section conveyer mechanism 12；This device is mainly used for eliminating the gap between powder heap, and makes powder
The height or consistency of thickness of material heap.
As shown in Figure 1, Figure 3, the rolling device 5 is set to the top of middle section conveyer mechanism 12, the rolling device 5 by
It motor, roller and is constituted around loaded on the flat web conveyer belt of width on roller；This device is mainly used for powder heap rolling compaction by rolling.
As shown in figure 3, the cutting means 6 are set to 13 top of back segment conveyer mechanism；For by the powder of disjunctor sheet
Material carries out disconnected cut according to the specification size of entire body polished brick in porcelain character.
As Figure 1 and Figure 4, two Craquelure generation devices 7 are sequentially arranged at 13 top of back segment conveyer mechanism,
It is conveyed in the back segment conveyer mechanism 13 being located at by two 7 sides of Craquelure generation device and further respectively has powder above direction of advance
Expect material-feeding mechanism 21.
As shown in Figure 1, shown in Figure 5, the postposition distribution device 3 is set to 13 top of back segment conveyer mechanism, the postposition cloth
Device 3 is by multiple rolling blanking mechanisms 30 arranged side by side, belt splicing feeding mechanism 32 and vertical sequence guide discharging mechanism
33 are constituted；This device is mainly used for applying cloth the last layer powder toward on band lines texture green body, after machine-shaping, as entire body
The paved surface of polished brick in porcelain character.
As shown in figure 5, the punch forming device 8 is ceramic tile punching press shaping equipment, after which is set to
At the tail end of section conveyer mechanism 13, to take over material distributed powder heap and punch forming adobe from back segment conveyer mechanism 13；This
In punch forming device 8 and the punching press shaping equipments of general polished bricks be identical.
In conjunction with shown in Fig. 1 to Fig. 5, which includes following processing step:
Step 1: by the powder material-feeding mechanism 21 in preposition distribution device 2 positioned at the first subregion z location sequentially to leading portion
Conveyer mechanism 11 sequentially applies cloth and goes out one b and two piece of one piece of one a of strip powder heap, a block piece shape powder heap two c of strip powder heap；
Step 2: entangling shape dress by the powder being located in the first subregion z sets 31 for one a of strip powder heap, flake powder material heap
Shape is entangled in one b and two piece of two c of strip powder heap gathering, obtains one d of mixed powder material heap；
Step 3: being transmitted by the powder material-feeding mechanism 21 for being located at the second subregion y location in preposition distribution device 2 to leading portion
Band mechanism 11 sequentially applies cloth and goes out two block piece shape powder heaps, two e；
One of two e of flake powder material heap is collapsed step 4: entangling shape dress by the powder being located in the second subregion y and setting 31
Shape is entangled, two f of mixed powder material heap is obtained, shape is entangled into another two e of block piece shape powder heap gathering, obtains three g of mixed powder material heap；
Step 5: being passed by the powder material-feeding mechanism 21 being located on third subregion x position in preposition distribution device 2 to leading portion
Tape-feed 11 sequentially applies cloth and goes out three h of a block piece shape powder heap；
Shape is entangled into three h of flake powder material heap gathering step 6: entangling shape dress by the powder being located on third subregion x and setting 31, is obtained
To two four i of mixed powder material heap；
Step 7: being transmitted by the powder material-feeding mechanism 21 for being located at the 4th position subregion w in preposition distribution device 2 to leading portion
Band mechanism 11 sequentially applies cloth and goes out four j of a block piece shape powder heap；
Step 8: entangling shape dress by the powder being located on the 4th subregion w sets 31 for one d of mixed powder material heap, mixed powder material heap
Shape is entangled in two f, three g of mixed powder material heap, two four i of mixed powder material heap, four j of flake powder material heap gathering, obtains five k of mixed powder material heap；
Step 9: being transmitted by the powder material-feeding mechanism 21 for being located at the 5th position subregion v in preposition distribution device 2 to leading portion
Band mechanism 11 sequentially applies cloth and goes out five l of a block piece shape powder heap；
Step 10: from leading portion conveyer mechanism 11 taking over five k of mixed powder material heap and sheet by material heap slope device 4 of composing and laying out
Five l of powder heap composes and lay out extruding through slope sequence, is eliminated the gap between five l of five k of mixed powder material heap and flake powder material heap,
Obtain the sheet mixed powder material heap m of equal thickness；
Step 11: sheet mixed powder material heap m is taken over from material heap slope device 4 of composing and laying out by rolling device 5, through rolling
After reality, stable shaped disjunctor en plaque green body is formed；
Step 12: carrying out cutting into one piece of block bulk green body n to disjunctor en plaque green body by cutting means 6；
Step 13: generation Craquelure is carried out by 7 couples of bulk green body n of Craquelure generation device, and then, by Craquelure
Powder material-feeding mechanism 21 by 7 side of generation device applies the first crack line powder that cloth is different from blocky green body n toward Craquelure, obtains
To band one o of lines texture green body, the i.e. green body of the super lines of band；
Step 14: generation Craquelure is carried out by 7 couples of band one o of lines texture green body of Craquelure generation device, and then,
Powder material-feeding mechanism 21 by from 7 side of Craquelure generation device toward Craquelure apply cloth be different from one o of lines texture green body the
Two kinds of crack line powders obtain band two p of lines texture green body, the i.e. green body of the super lines of band；
Step 15: by postposition distribution device 3 toward applying one layer of cloth on band two p of lines texture green body and with lines texture base
After the identical fabric of two p texture of body, blank block q is obtained, and blank block q is sent into punch forming device 8, filled by punch forming
8 are set to be stamped and formed out to obtain adobe body；Specification needed for green body specification can be made 900mm × 900mm or other, punch forming
The pressure 38000KN of device 8,13 ± 0.15mm of adobe thickness.
Step 16: will obtain adobe body be sent to kiln fire after, through conventional polishing, trimming, finishing, case process after,
Required abundant, the textured pattern true to nature entire body tile product that has is obtained, i.e., as shown in Figures 6 to 9.
The processing step of first step of the invention to the 15th step generally uses computer journey in actual implementation
Sequential mode is designed to automatically control the coordination of hardware device noted earlier, the system software systematically run is realized.
1210 DEG C -1220 DEG C, firing period 60-70 minutes of the firing temperature of entire body polished brick in porcelain character of the present invention.Period
Specific Annual distribution are as follows: preheating section 6-9 minutes, middle-temperature section 13-18 minutes, high temperature section 15-22 minutes, quench zone 2-5 minutes, low
Temperature section 15-20 minutes.
By percentage to the quality, adobe material composition includes raw ore black mud 11%, washing mixing black mud 11%, pate dure sand
46%, marble powder 15%, low temperature mountain flour 15%, talcum 2%；Super lines material includes that high plain boiled water washes black mud 12%, Gao Baishui
Wash kaolin 10%, potassium sodium mountain flour 35%, marble powder 38%, talcum 2%, wollastonite 3%.
Claims (1)
1. a kind of molding production process of entire body polished brick in porcelain character, it is characterised in that:
The device or mechanism that the production technology to be used include: connecing powder and convey conveyor-belt apparatus (1), the preposition cloth of powder
Material device (2), four powders entangle that shape dress sets (31), postposition distribution device (3), material heap slope are composed and laid out device (4), rolling device
(5), cutting means (6), two Craquelure generation devices (7), punch forming device (8), wherein
The conveyor-belt apparatus (1) is by leading portion conveyer mechanism (11), middle section conveyer mechanism (12), back segment conveyer mechanism
(13) it constitutes, the leading portion conveyer mechanism (11), middle section conveyer mechanism (12), back segment conveyer mechanism (13) are respectively by electricity
It machine, roller and is constituted around loaded on the flat web conveyer belt of width on roller, wherein leading portion conveyer mechanism (11) is divided into five again
Work subregion, this five work subregions be respectively the first subregion (z), the second subregion (y), third subregion (x), the 4th subregion (w),
5th subregion (v)；
The preposition distribution device (2) is set to above leading portion conveyer mechanism (11), and the preposition distribution device (2) is by being arranged in
The first subregion (z), the second subregion (y), third subregion (x), the 4th subregion (w), the 5th subregion of leading portion conveyer mechanism (11)
(v) powder material-feeding mechanism (21) above is constituted, wherein being located at the first subregion (z), the second subregion (y), third subregion (x), the
Powder material-feeding mechanism (21) on four subregions (w) is respectively equipped with powder into leading portion conveyer mechanism (11) top in direction before transporting
Material entangles shape dress and sets (31), which, which entangles shape dress, sets (31) and entangle shape component by cylinder and the dust being hinged together with cylinder and constitute；
Material heap slope device (4) of composing and laying out is set between leading portion conveyer mechanism (11) and middle section conveyer mechanism (12),
After processing of being composed and laid out after receiving material heap from leading portion conveyer mechanism (11), then convey toward middle section conveyer mechanism (12)；It should
Material heap slope compose and lay out device (4) be equipped with the chamber that passes in and out for powder so that powder is composed and laid out in flakes in material heap slope device (4) of composing and laying out
After shape, conveyed toward middle section conveyer mechanism (12)；
The rolling device (5) is set to the top of middle section conveyer mechanism (12), the rolling device (5) by motor, roller and
It is constituted around loaded on the flat web conveyer belt of width on roller；
The cutting means (6) are set to above back segment conveyer mechanism (13)；
Two Craquelure generation devices (7) are sequentially arranged above back segment conveyer mechanism (13), are being located at two crackings
Powder material-feeding mechanism is further respectively had above back segment conveyer mechanism (13) conveying direction of advance by seam generation device (7) side
(21)；
The postposition distribution device (3) is set to above back segment conveyer mechanism (13), the postposition distribution device (3) by it is multiple simultaneously
The rolling blanking mechanism (30), belt splicing feeding mechanism (32) and vertical sequence guide discharging mechanism (33) for arranging setting are constituted；
The punch forming device (8) is ceramic tile punching press shaping equipment, which is set to back segment conveyer belt machine
At the tail end of structure (13), to take over material distributed powder heap and punch forming adobe from back segment conveyer mechanism (13)；
The production technology includes following processing step:
Step 1: sequentially forward by the powder material-feeding mechanism (21) that is located at the first subregion (z) position in preposition distribution device (2)
Section conveyer mechanism (11) sequentially applies cloth and goes out one piece of strip powder heap one (a), a block piece shape powder heap one (b) and two blocks of strip powder
Material heap two (c)；
Step 2: entangling shape dress by the powder being located in the first subregion (z) sets (31) for strip powder heap one (a), sheet powder
Shape is entangled in heap one (b) and two pieces of strip powder heap two (c) gatherings, obtains mixed powder material heap one (d)；
Step 3: being passed by the powder material-feeding mechanism (21) for being located at the second subregion (y) position in preposition distribution device (2) to leading portion
Tape-feed (11) sequentially applies cloth and goes out two block piece shape powder heaps two (e)；
One of flake powder material heap two (e) is received step 4: entangling shape dress by the powder being located in the second subregion (y) and setting (31)
Hold together to entangle shape, obtain mixed powder material heap two (f), another block piece shape powder heap two (e) is collapsed and entangles shape, obtains mixed powder material heap three
(g)；
Step 5: by the powder material-feeding mechanism (21) that is located on third subregion (x) position in preposition distribution device (2) to leading portion
Conveyer mechanism (11) sequentially applies cloth and goes out a block piece shape powder heap three (h)；
Shape is entangled into flake powder material heap three (h) gathering step 6: entangling shape dress by the powder being located on third subregion (x) and setting (31),
Obtain two mixed powder material heaps four (i)；
Step 7: being passed by the powder material-feeding mechanism (21) for being located at the 4th subregion (w) position in preposition distribution device (2) to leading portion
Tape-feed (11) sequentially applies cloth and goes out a block piece shape powder heap four (j)；
Step 8: entangling shape dress by the powder being located on the 4th subregion (w) sets (31) for mixed powder material heap one (d), mixed powder
Shape is entangled in heap two (f), mixed powder material heap three (g), two mixed powder material heaps four (i), flake powder material heap four (j) gathering, is mixed
Powder heap five (k)；
Step 9: being passed by the powder material-feeding mechanism (21) for being located at the 5th subregion (v) position in preposition distribution device (2) to leading portion
Tape-feed (11) sequentially applies cloth and goes out a block piece shape powder heap five (l)；
Step 10: from leading portion conveyer mechanism (11) taking over mixed powder material heap five (k) and piece by material heap slope device (4) of composing and laying out
Shape powder heap five (l) is composed and laid out extruding through slope sequence, is eliminated between mixed powder material heap five (k) and flake powder material heap five (l)
Gap, obtain the sheet mixed powder material heap (m) of equal thickness；
Step 11: sheet mixed powder material heap (m) is taken over from material heap slope device (4) of composing and laying out by rolling device (5), through rolling
After compaction by rolling, stable shaped disjunctor en plaque green body is formed；
Step 12: carrying out cutting into one piece of block bulk green body (n) to disjunctor en plaque green body by cutting means (6)；
Step 13: generation Craquelure is carried out to blocky green body (n) by Craquelure generation device (7), and then, by Craquelure
Powder material-feeding mechanism (21) by generation device (7) side applies the first crack line that cloth is different from blocky green body (n) toward Craquelure
Powder obtains band lines texture green body one (o)；
Step 14: generation Craquelure is carried out to band lines texture green body one (o) by Craquelure generation device (7), and then,
Powder material-feeding mechanism (21) by from Craquelure generation device (7) side applies cloth toward Craquelure and is different from band lines texture green body one
(o) second of crack line powder obtains band lines texture green body two (p)；
Step 15: by postposition distribution device (3) toward applying one layer of cloth on band lines texture green body two (p) and with lines texture base
After the identical fabric of body two (p) texture, blank block (q) is obtained, and blank block (q) is sent into punch forming device (8), by rushing
Pressing molding device (8) is stamped and formed out to obtain adobe body；
Step 16: will obtain adobe body be sent to kiln fire after, through conventional polishing, trimming, finishing, case process after, obtain
Required has abundant, textured pattern true to nature entire body tile product.
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| CN108214240A (en) * | 2018-01-20 | 2018-06-29 | 东莞坤胜五金制品有限公司 | A kind of punching machine automation production flow line |
| WO2020062300A1 (en) | 2018-09-30 | 2020-04-02 | 东莞市唯美陶瓷工业园有限公司 | Manipulator material distribution device wherein ceramic tile body texture and surface decoration pattern are consistent, and control method for manipulator material distribution and pattern adjustment |
| CN113696321B (en) * | 2021-11-01 | 2022-01-28 | 佛山市高明贝斯特陶瓷有限公司 | Ceramic production system based on digital cloth |
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| WO2003022543A1 (en) * | 2001-09-07 | 2003-03-20 | Guoquan Huang | Double-distribution unit and method for forming ceramic tiles and products obtained thereby |
| CN102120335B (en) * | 2010-11-30 | 2012-12-05 | 霍镰泉 | Distributing equipment for ceramic micro-powder bricks |
| CN103522402A (en) * | 2012-07-02 | 2014-01-22 | 陈章武 | Application and method of pattern definition system for manufacturing stone imitating pattern ceramic product |
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