CN106667164A - 蚕丝棉被的生产方法 - Google Patents

蚕丝棉被的生产方法 Download PDF

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CN106667164A
CN106667164A CN201611137794.1A CN201611137794A CN106667164A CN 106667164 A CN106667164 A CN 106667164A CN 201611137794 A CN201611137794 A CN 201611137794A CN 106667164 A CN106667164 A CN 106667164A
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silk
quilt
minutes
silkworm silk
cotton
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谭政荣
周金坤
姚建良
莫兰社
覃志臣
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Guangxi Kaixiya Silk Co Ltd
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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02—Bed linen; Blankets; Counterpanes
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    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/02—Cotton wool; Wadding
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4266—Natural fibres not provided for in group D04H1/425
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/02—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with hydrogen peroxide or peroxides of metals; with persulfuric, permanganic, pernitric, percarbonic acids or their salts
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    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/76—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon oxides or carbonates
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    • D06M11/80—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with boron or compounds thereof, e.g. borides
    • D06M11/82—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with boron or compounds thereof, e.g. borides with boron oxides; with boric, meta- or perboric acids or their salts, e.g. with borax
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    • D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
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    • D06M2101/12—Keratin fibres or silk

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Abstract

本发明公开了一种蚕丝棉被的生产方法，制备方法为“将蚕丝原料加入双氧水中浸泡，将蚕丝转入碳酸钠溶液中，加热至80℃～90℃，煮练30分钟‑50分钟，然后向超声仪中加入3‑氯‑2‑羟丙基三甲基氯化铵中进行超声处理，将超声处理后的蚕丝水洗至中性，然后将蚕丝置于电气石溶胶液中，涂覆处理20分钟～30分钟，烘干，将蚕丝按照开松梳棉、风送充绒、梳棉铺网、无胶定形的方式制备被芯，包覆所述被套，即得到蚕丝棉被，采用本发明方法制备的蚕丝棉被，抗菌性能显著增强。

Description

蚕丝棉被的生产方法
技术领域
本发明涉及生活用品技术领域，尤其是一种蚕丝棉被的生产方法。
背景技术
蚕丝棉被日常使用过程中，一般在通风处晾置，不宜暴晒，久而久之，蚕丝被易潮湿且易滋生细菌。现有的负离子蚕丝通过添加易产生负离子的电气石等物质，使蚕丝被不间断的释放负离子，从而使蚕丝被具有透气、轻柔、吸湿、不剌痒、抗菌及抗静电等特点，从而使负离子蚕丝被广受消费者喜爱，然而其抗菌性能有待考量。
发明内容
本发明的目的是提供一种蚕丝棉被的生产方法，这种蚕丝棉被的生产方法可以解决现有的蚕丝棉被抗菌性差的问题。
为了解决上述问题，本发明采用的技术方案是：
这种蚕丝棉被包括被套和被芯，被芯主要由蚕丝制备而成，准备方法为：将蚕丝原料加入双氧水中，浸泡2小时～2.5小时，将蚕丝转入浓度为5g/L～8g/L的碳酸钠溶液中，加热至80℃～90℃，煮练30分钟-50分钟，然后向超声仪中加入浓度6～10g/L的3-氯-2-羟丙基三甲基氯化铵，超声处理30min～40min，将超声处理后的蚕丝水洗至中性，然后将蚕丝置于电气石溶胶液中，涂覆处理20分钟～30分钟，烘干，将蚕丝按照开松梳棉、风送充绒、梳棉铺网、无胶定形的方式制备被芯，包覆所述被套，即得到蚕丝棉被。
上述技术方案中，更具体的技术方案还可以是：碳酸钠溶液的浓度为6.5g/L。
由于采用了上述技术方案，本发明与现有技术相比具有如下有益效果：
1、本发明通过超声处理使蚕丝在超声波条件下处于快速溶胀的状态，进而使3-氯-2-羟丙基三甲基氯化铵快速地进入到蚕丝纤维内，使蚕丝纤维改性成为阳离子纤维，从而具有抗菌功能。
2、本发明通过将蚕丝浸润于电气石溶胶液中，从而不间断释放负离子，增强蚕丝棉被的抗菌、杀菌性能。
具体实施方式
下面结合实施例对本发明作进一步详述：
实施例1
本实施例蚕丝棉被包括被套和被芯，被芯主要由蚕丝制备而成，准备方法为：将蚕丝原料加入双氧水中，浸泡2小时，将蚕丝转入浓度为5g/L的碳酸钠溶液中，加热至80℃～90℃，煮练40分钟，然后向超声仪中加入浓度6g/L的3-氯-2-羟丙基三甲基氯化铵，超声处理40min，将超声处理后的蚕丝水洗至中性，然后将蚕丝置于电气石溶胶液中，涂覆处理25分钟，烘干，将蚕丝按照开松梳棉、风送充绒、梳棉铺网、无胶定形的方式制备被芯，包覆所述被套，即得到蚕丝棉被。
实施例2
本实施例蚕丝棉被包括被套和被芯，被芯主要由蚕丝制备而成，准备方法为：将蚕丝原料加入双氧水中，浸泡2.5小时，将蚕丝转入浓度为8g/L的碳酸钠溶液中，加热至80℃～90℃，煮练50分钟，然后向超声仪中加入浓度8g/L的3-氯-2-羟丙基三甲基氯化铵，超声处理35min，将超声处理后的蚕丝水洗至中性，然后将蚕丝置于电气石溶胶液中，涂覆处理30分钟，烘干，将蚕丝按照开松梳棉、风送充绒、梳棉铺网、无胶定形的方式制备被芯，包覆所述被套，即得到蚕丝棉被。
实施例3
本实施例蚕丝棉被包括被套和被芯，被芯主要由蚕丝制备而成，准备方法为：将蚕丝原料加入双氧水中，浸泡2.2小时，将蚕丝转入浓度为6.5g/L的碳酸钠溶液中，加热至80℃～90℃，煮练30分钟，然后向超声仪中加入浓度10g/L的3-氯-2-羟丙基三甲基氯化铵，超声处理30min，将超声处理后的蚕丝水洗至中性，然后将蚕丝置于电气石溶胶液中，涂覆处理20分钟，烘干，将蚕丝按照开松梳棉、风送充绒、梳棉铺网、无胶定形的方式制备被芯，包覆所述被套，即得到蚕丝棉被。
对比例1
将相同质量的蚕丝不经过3-氯-2-羟丙基三甲基氯化铵超声处理，其余试验方法与实施例1方法相同。
对比例2
将相同质量的蚕丝不经过3-氯-2-羟丙基三甲基氯化铵超声处理，其余试验方法与实施例2方法相同。
对比例3
将相同质量的蚕丝不经过3-氯-2-羟丙基三甲基氯化铵超声处理，其余试验方法与实施例3方法相同。
检测抗菌性能，检测结果如下：

Claims (2)

1.一种蚕丝棉被的生产方法，包括被套和被芯，所述被芯主要由蚕丝制备而成，其特征在于：将蚕丝原料加入双氧水中，浸泡2小时～2.5小时，将蚕丝转入浓度为5g/L～8g/L的碳酸钠溶液中，加热至80℃～90℃，煮练30分钟-50分钟，然后向超声仪中加入浓度6～10g/L的3-氯-2-羟丙基三甲基氯化铵，超声处理30min～40min，将超声处理后的蚕丝水洗至中性，然后将蚕丝置于电气石溶胶液中，涂覆处理20分钟～30分钟，烘干，将蚕丝按照开松梳棉、风送充绒、梳棉铺网、无胶定形的方式制备被芯，包覆所述被套，即得到蚕丝棉被。
2.根据权利要求1所述的蚕丝棉被的生产方法，其特征在于：所述碳酸钠溶液的浓度为6.5g/L。
CN201611137794.1A 2016-12-12 2016-12-12 蚕丝棉被的生产方法 Pending CN106667164A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112294051A (zh) * 2020-11-25 2021-02-02 雅芳婷家纺(惠州)有限公司 一种抗菌蚕丝被的制作方法
CN115474809A (zh) * 2022-10-26 2022-12-16 苏州市绿中缘纺织科技有限公司 一种蚕丝被的充绒制造方法

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CA2283620A1 (en) * 1999-09-27 2001-03-27 Yinsong Shen Microbiocidal materials and method for manufacturing thereof
CN1552972A (zh) * 2003-12-18 2004-12-08 丁永华 功能性蚕丝无纺絮片及其制作工艺
CN102268816A (zh) * 2011-04-02 2011-12-07 上海水星家用纺织品股份有限公司 一种芦荟护肤负离子可水洗蚕丝被的制备方法
CN102817234A (zh) * 2012-08-30 2012-12-12 无锡新德印染制品有限公司 一种蚕丝织物冷堆前处理助剂
CN105064074A (zh) * 2015-07-28 2015-11-18 太仓市宝明化纤有限公司 一种桑蚕丝纤维织物的染整工艺

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2283620A1 (en) * 1999-09-27 2001-03-27 Yinsong Shen Microbiocidal materials and method for manufacturing thereof
CN1552972A (zh) * 2003-12-18 2004-12-08 丁永华 功能性蚕丝无纺絮片及其制作工艺
CN102268816A (zh) * 2011-04-02 2011-12-07 上海水星家用纺织品股份有限公司 一种芦荟护肤负离子可水洗蚕丝被的制备方法
CN102817234A (zh) * 2012-08-30 2012-12-12 无锡新德印染制品有限公司 一种蚕丝织物冷堆前处理助剂
CN105064074A (zh) * 2015-07-28 2015-11-18 太仓市宝明化纤有限公司 一种桑蚕丝纤维织物的染整工艺

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112294051A (zh) * 2020-11-25 2021-02-02 雅芳婷家纺(惠州)有限公司 一种抗菌蚕丝被的制作方法
CN115474809A (zh) * 2022-10-26 2022-12-16 苏州市绿中缘纺织科技有限公司 一种蚕丝被的充绒制造方法

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Application publication date: 20170517