CN106653396A - Super-capacitor fabrication system and super capacitor fabrication method - Google Patents
Super-capacitor fabrication system and super capacitor fabrication method Download PDFInfo
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- CN106653396A CN106653396A CN201611025655.XA CN201611025655A CN106653396A CN 106653396 A CN106653396 A CN 106653396A CN 201611025655 A CN201611025655 A CN 201611025655A CN 106653396 A CN106653396 A CN 106653396A
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- foil
- needle shaft
- cold welding
- driver
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/84—Processes for the manufacture of hybrid or EDL capacitors, or components thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/13—Energy storage using capacitors
Abstract
The invention relates to a super-capacitor fabrication system. The super-capacitor fabrication system includes an electrolytic paper conveying device, a foil tape conveying device, a foil brushing device, a cold welding device, an adhesive pasting device, a winding device and a detecting device; the electrolytic paper conveying device is used for providing electrolytic paper to the winding device; the foil tape conveying device is used for providing a foil tape for the winding device and making the foil tape pass through the foil brushing device, the cold welding device and the adhesive applying device; the foil brushing device is used for performing brushing so as to form cold welding regions at two sides of the foil tape; the cold welding device is used for welding conductive bars in the cold welding regions; the adhesive pasting device is used for pasting adhesive tapes on the cold welding regions of the foil tape in a manner that the conductive bars are located between the adhesive tapes and the foil tape; the winding device is used for winding the foil tape and the electrolytic paper into a capacitor; and the detecting device is used for performing short-circuit detection on the capacitor. According to the super-capacitor fabrication system of the invention, various technique processes for fabricating the capacitor can be proceeded in an integrated manner, and therefore, a fabrication cycle can be shortened, fabrication efficiency can be improved, the fabricated capacitor has good consistency. The present invention also relates to a super-capacitor fabrication method.
Description
Technical field
The present invention relates to super capacitor technology field, more particularly to a kind of super capacitor manufacturing system and super capacitor make
Method.
Background technology
Ultracapacitor is the novel energy storage apparatus between secondary cell and general electrolytic capacitor, due to super electricity
The features such as container has broad high power, operating temperature range, high service life, high reliability and environmental friendliness, thus it is wide
It is general to be applied to the energy storage such as hybrid vehicle, track traffic, wind-power electricity generation field.
Ultracapacitor mainly includes housing and the capacitor element being arranged in housing, and wherein capacitor element mainly includes paper tinsel
Band, electrolytic paper and sliver (i.e. lead) winding is formed.At present, the making of capacitor element mainly includes：(this foil exists to prepare foil
Sliver weld zone has been reserved when activated carbon is set)；Then by the way that manually sliver is welded in foil；Finally utilize
Winding machinery is wound to form capacitor element to foil, electrolytic paper.But, making the multiple working procedure of capacitor element needs to separate
Carry out, cause long the production cycle, efficiency is low, high cost, and the capacitor element uniformity produced is poor.
The content of the invention
It is an object of the present invention to provide a kind of super capacitor manufacturing system, can make each operation of capacitor element
Concentration is carried out, and shortens the production cycle, improves production efficiency, reduces production cost, and the capacitor element one produced
Cause property is good.
The present invention solves its technical problem to be realized using following technical scheme.
A kind of super capacitor manufacturing system, including electrolysis paper conveyer, foil conveying device, brush paper tinsel device, cold welding dress
Put, tape sticking device, coiler device and detection means, electrolysis paper conveyer is used to provide electrolytic paper to coiler device；Foil is defeated
Device is sent for providing foil to coiler device, and makes foil sequentially pass through brush paper tinsel device, cold welding device and tape sticking device；Brush paper tinsel
Device is used to brush out cold welding area in the two sides of foil；Cold welding device is used to weld sliver in the cold welding area of foil；Rubberizing is filled
Put for taping in the cold welding area of foil, sliver is between adhesive tape and foil；Coiler device is used for foil and electricity
Solution paper roll is coiled into capacitor element；Detection means is used to carry out short-circuit detecting to capacitor element.
In the preferred embodiment, above-mentioned coiler device includes first volume needle shaft and volume Two needle shaft, the first volume
The end of needle shaft is provided with first volume pin, and accommodating cavity, axis direction of the accommodating cavity along first volume needle shaft are provided with first volume needle shaft
Through first volume needle shaft；Volume Two needle shank sets up separately and is placed in the accommodating cavity of first volume needle shaft, and the end of volume Two needle shaft sets
Have and the symmetrically arranged volume Two pin of first volume pin.
In the preferred embodiment, above-mentioned coiler device also includes that first volume needle drivers, volume Two pin drive
Device and the needle drivers of volume three, first volume needle drivers are connected with first volume needle shaft, and first volume needle drivers can order about the first volume
Needle shaft is moved back and forth along axis direction；Volume Two needle drivers are connected with volume Two needle shaft, and volume Two needle drivers can be ordered about
Volume Two needle shaft is moved back and forth along axis direction；The needle drivers of volume three can order about first volume needle shaft and volume Two needle shaft synchronization
Rotate.
In the preferred embodiment, above-mentioned coiler device also includes fixing axle, swing span and swinging driver, Gu
Dead axle is fixedly installed, and swing span is movably connected with fixing axle, and first volume needle shaft, first volume needle drivers and volume Two pin drive
Device is connected on swing span, and swinging driver is connected with swing span, and reciprocal around the axis of fixing axle for ordering about swing span
Swing.
In the preferred embodiment, above-mentioned swing span includes push rod arm and fixed frame, and the side of push rod arm is provided with
Push rod, and the end of push rod is provided with location hole, first volume needle shaft, first volume needle drivers and volume Two needle drivers are connected to solid
Determine on frame, first volume needle drivers can order about first volume needle shaft towards the direction movement near push rod arm, and make first volume pin
In the location hole of end insertion push rod, and volume Two needle drivers can order about volume Two needle shaft towards the direction shifting near push rod arm
It is dynamic, and electrolytic paper is between first volume pin and volume Two pin.
In the preferred embodiment, above-mentioned detection device includes clamping device, testing agency and feed mechanism, folder
Mechanism is held for clamp capacitance sub-prime, testing agency is used to be connected with the sliver of capacitor element to carry out short-circuit detecting, feed mechanism
It is connected with clamping device, feed mechanism is used to order about clamping device rotation transfer capacitor element.
In the preferred embodiment, above-mentioned clamping device include installing plate, movable block, the first jaw driver,
Second jaw driver and jaw, realize movable block movably between movable block and installing plate by the cooperation of chute and slide block
On a mounting board, the first jaw driver connects on a mounting board for connection, and the first jaw driver can ordered about and installed on movable block
Move on plate, on the second jaw driver connection movable block, jaw is connected with the second jaw driver, and the second jaw driver can
Order about jaw clamp capacitance sub-prime.
In the preferred embodiment, above-mentioned installing plate is provided with collets, and testing agency includes detection pressing plate, inspection
Device and pressing plate driver are surveyed, detects that pressing plate is arranged at the top of collets, detection pressing plate is provided with briquetting and binding post, briquetting position
In near the side of collets, detector is connected by electric wire with binding post, pressing plate driver can order about the detection pressing plate towards
Move near the direction of collets, and the sliver on capacitor element is pressed between collets and briquetting.
In the preferred embodiment, above-mentioned feed mechanism includes fixed plate and feeding driver, feeding driver
It is connected in fixed plate, feeding driver is connected with the installing plate of clamping device, feeding driver can order about installing plate and rotate shifting
Send capacitor element.
It is an object of the present invention to provide a kind of super capacitor preparation method, can make each operation of capacitor element
Concentration is carried out, and shortens the production cycle, improves production efficiency, reduces production cost, and the capacitor element one produced
Cause property is good.
The step of a kind of super capacitor preparation method, super capacitor preparation method, includes：
It is that coiler device conveys electrolytic paper using electrolysis paper conveyer；
It is that coiler device conveys foil using foil conveying device, and makes foil sequentially pass through brush paper tinsel device, cold welding device
And tape sticking device；
Cold welding area is brushed out using brush paper tinsel device in the two sides of foil；
Sliver is welded using cold welding device in the cold welding area of foil；
Taped in the cold welding area of foil using tape sticking device, sliver is between adhesive tape and foil；
Foil and electrolytic paper are wound into into capacitor element using coiler device；And
Short-circuit detecting is carried out to capacitor element using detection means.
The electrolysis paper conveyer of the super capacitor manufacturing system of the present invention is used to provide electrolytic paper to coiler device；Foil
Conveying device is used to provide foil to coiler device, and makes foil sequentially pass through brush paper tinsel device, cold welding device and tape sticking device；Brush
Paper tinsel device is used to brush out cold welding area in the two sides of foil；Cold welding device is used to weld sliver in the cold welding area of foil；Rubberizing
Device is used to be taped in the cold welding area of foil, sliver is between adhesive tape and foil；Coiler device be used for foil and
Electrolytic paper is wound into capacitor element；Detection means is used to carry out short-circuit detecting to capacitor element.Therefore, super capacitor of the invention
The each operation for making capacitor element can be concentrated and carried out by manufacturing system, shorten the production cycle, improve production efficiency, be reduced
Production cost, and the capacitor element uniformity produced is good.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of specification, and in order to allow the present invention above and other objects, features and advantages can
Become apparent, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, describe in detail.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the super capacitor manufacturing system of the present invention.
Fig. 2 is the positive structure diagram of the super capacitor manufacturing system of the present invention.
Fig. 3 a are the structural representations at the visual angle of coiler device one of the present invention.
Fig. 3 b are the structural representations at another visual angle of coiler device of the present invention.
Fig. 4 a are the structural representations at the visual angle of detection means one of the present invention.
Fig. 4 b are the structural representations at another visual angle of detection means of the present invention.
Fig. 5 is the schematic flow sheet of the super capacitor preparation method of the present invention.
Specific embodiment
Further to illustrate the present invention to reach technological means and effect that predetermined goal of the invention is taken, below in conjunction with
Accompanying drawing and preferred embodiment, to the concrete reality according to super capacitor manufacturing system proposed by the present invention and super capacitor preparation method
Mode, structure, feature and its effect are applied, is described in detail as follows:
For the present invention aforementioned and other technology contents, feature and effect, in the following preferable reality coordinated with reference to schema
Applying in the detailed description of example to clearly appear from.By the explanation of specific embodiment, when can be to the present invention to reach predetermined mesh
The technological means taken and effect be able to more deeply and it is specific understand, but institute's accompanying drawings are only to provide with reference to and say
It is bright to be used, not for being any limitation as to the present invention.
Fig. 1 is the dimensional structure diagram of the super capacitor manufacturing system of the present invention.Fig. 2 is the super capacitor system of the present invention
Make the positive structure diagram of system.As depicted in figs. 1 and 2, in the present embodiment, super capacitor manufacturing system 100 includes electricity
Solution paper conveyer 10, foil conveying device 20, brush paper tinsel device 30, cold welding device 40, tape sticking device 50, coiler device 60 and inspection
Survey device 70；Electrolysis paper conveyer 10 is used to provide electrolytic paper to coiler device 60；Foil conveying device 20 is used for winding
Device 60 provides foil, and makes foil sequentially pass through brush paper tinsel device 30, cold welding device 40 and tape sticking device 50；Brush paper tinsel device 30 is used
In brushing out cold welding area in the two sides of foil；Cold welding device 40 is used to weld sliver in the cold welding area of foil；Tape sticking device 50
For taping in the cold welding area of foil, sliver is set to be between adhesive tape and foil；Coiler device 60 is used for foil and electricity
Solution paper roll is coiled into capacitor element；Detection means 70 is used to carry out short-circuit detecting to capacitor element.
In the present embodiment, the electrolysis paper conveyer 10 of super capacitor manufacturing system 100, foil conveying device 20, brush
Paper tinsel device 30, cold welding device 40, tape sticking device 50, coiler device 60 and detection means 70 are installed on one piece of riser 80, but
It is not limited thereto.
Electrolysis paper conveyer 10 includes two paper discs 12,13 for being used to provide electrolytic paper, and two paper discs 12,13 are winding
Device 60 conveys electrolytic paper.
Foil conveying device 20 includes that two are used to providing the paper tinsel disks 22,23 of foil, and two paper tinsel disks 22,23 are symmetrical above and below to be set
That what is put is connected on riser 80, and two paper tinsel disks 22,23 are that coiler device 60 conveys foil.In the present embodiment, two paper tinsel disks 22,
23 are transported to foil before coiler device 60, and foil sequentially passes through brush paper tinsel device 30, cold welding device 40, tape sticking device 50.
Brush paper tinsel device 30 is respectively two foils and carries out the Shua Bo mechanisms of brush paper tinsel including two groups, and Liang Zushua paper tinsels mechanism symmetrically sets
Be connected to putting on riser 80, and include per Zu Shua paper tinsels mechanism the first brush paper tinsel machine for brushing out cold welding area in foil front and
The back side of foil brushes out the second brush paper tinsel machine in cold welding area.In the present embodiment, the first brush paper tinsel machine fixes foil using blocking plate
Position, then brushes out cold welding area using paper tinsel brush in foil front；Second brush paper tinsel machine fixes the position of foil using blocking plate, then
Cold welding area is brushed out using paper tinsel brush at the foil back side.
Cold welding device 40 include two groups respectively in the cold welding area of two foils cold welding sliver cold welding mechanism, two groups of cold weldings
Mechanism is connected on riser 80 with being symmetrical arranged.In the present embodiment, every group of cold welding mechanism has two pieces of slivers being oppositely arranged
Briquetting, when foil is through cold welding mechanism, cold welding mechanism using mechanical arm convey sliver to foil cold welding area, then two pieces
Sliver briquetting is mutually drawn close and sliver is pressed in foil.
Tape sticking device 50 include two groups respectively in the cold welding area of two foils rubberizing adhesive tape rubberizing mechanism, two groups of adhesive tape rubberizing mechanisms
It is connected to being symmetrical arranged on riser 80.In the present embodiment, every group of adhesive tape rubberizing mechanism has two blocks of rubberizing plates being oppositely arranged, send
Gluing mechanism and doubling arm, when foil is through adhesive tape rubberizing mechanism, adhesive tape rubberizing mechanism is utilized and send gluing mechanism that two adhesive tapes are delivered to into foil
Both sides, then clamp adhesive tape and foil using doubling arm, finally mutually draw close adhesive tape is overlayed in paper tinsel using two blocks of rubberizing plates
In the cold welding area of band.
Fig. 3 a are the structural representations at the visual angle of coiler device one of the present invention.Fig. 3 b are that coiler device of the invention is another to be regarded
The structural representation at angle.As shown in Figure 1, Figure 2, shown in Fig. 3 a and Fig. 3 b, in the present embodiment, coiler device 60 include fixing axle 62,
Swing span 63, swinging driver 64, first volume needle shaft 65, volume Two needle shaft 66, first volume needle drivers 67, volume Two pin drive
Device 68 and the needle drivers 69 of volume three.
Specifically, fixing axle 62 is fixedly connected on riser 80；Swing span 63 is movably connected with fixing axle 62, and is swung
The two ends of frame 63 are respectively positioned at the both sides of riser 80；Swinging driver 64 is connected with swing span 63, and for ordering about swing span 63
Around the axis reciprocally swinging of fixing axle 62.In the present embodiment, swing span 63 includes push rod arm 631 and fixed frame 633, push rod
With fixed frame 633 respectively positioned at the both sides of riser 80, the side of push rod arm 631 is provided with push rod 632, and the end of push rod 632 to arm 631
Portion is provided with location hole.
First volume needle shaft 65 is movably connected with fixed frame 633, and one end of first volume needle shaft 65 through riser 80 and with
Push rod 632 is oppositely arranged.The end of first volume needle shaft 65 is provided with first volume pin 652, first volume needle shaft 65 and is provided with accommodating cavity, holds
Put chamber and run through first volume needle shaft 65 along the axis direction of first volume needle shaft 65.The part of volume Two needle shaft 66 is arranged at first volume pin
In the accommodating cavity of axle 65, and the end of volume Two needle shaft 66 is provided with and the symmetrically arranged volume Two pin 662 of first volume pin 652.
In the present embodiment, first volume needle shaft 65 and volume Two needle shaft 66 towards the direction movement near push rod arm 631, and can make electrolytic paper
Between first volume pin 652 and volume Two pin 662, and first volume needle shaft 65 and volume Two needle shaft 66 can synchronous axial system winding electricity
Solution paper and foil.
First volume needle drivers 67 are connected on the fixed frame 633 of swing span 63, first volume needle drivers 67 and the first volume
Needle shaft 65 connects, and first volume needle drivers 67 can order about first volume needle shaft 65 and move back and forth along axis direction, that is, order about first
Volume needle shaft 65 is moved back and forth towards the direction closer or far from push rod arm 631.When first volume needle drivers 67 order about first volume pin
Axle 65 towards the direction movement near push rod arm 631, the end that can make first volume pin 652 are inserted in the location hole of push rod 632.
Volume Two needle drivers 68 are connected on the fixed frame 633 of swing span 63, volume Two needle drivers 68 and volume Two
Needle shaft 66 connects, and volume Two needle drivers 68 can order about volume Two needle shaft 66 and move back and forth along axis direction, that is, order about second
Volume needle shaft 66 is moved back and forth towards the direction closer or far from push rod arm 631.When first volume needle drivers 67 and volume Two pin drive
Dynamic device 68 orders about first volume needle shaft 65 and volume Two needle shaft 66 towards the direction movement near push rod arm 631, can make at electrolytic paper
Between first volume pin 652 and volume Two pin 662.
The needle drivers 69 of volume three are fixed on riser 80, and the needle drivers 69 of volume three pass through belt, drive and first
Volume needle shaft 65 connects, and the needle drivers 69 of volume three can order about first volume needle shaft 65 and the synchronous axial system of volume Two needle shaft 66 by electrolytic paper
Capacitor element is wound into foil.In the present embodiment, the fixed position of needle drivers 69 of volume three can according to actual needs freely
Select, be not limited to be fixed on riser 80.
The coiler device 60 of the present invention is used to for foil and electrolytic paper to be wound into capacitor element, when coiler device 60 starts work
When making, first swinging driver 64 pulls swing span 63 to be moved to winder station；Then first volume needle drivers 67 and volume Two
Needle drivers 68 order about first volume needle shaft 65 and volume Two needle shaft 66 towards the direction movement near push rod arm 631, until first
Volume pin 652 end insertion push rod 632 location hole in and electrolytic paper be between first volume pin 652 and volume Two pin 662；
Then the needle drivers 69 of volume three order about first volume needle shaft 65 and the synchronous axial system of volume Two needle shaft 66 and wind electrolytic paper and foil
Into capacitor element；Afterwards swinging driver 64 promotes swing span 63 to be moved to rubberizing station, the rubberizing on capacitor element, fixed electricity
Hold the shape of sub-prime；Finally, detection means 70 clamps capacitor element, while first volume needle drivers 67 and volume Two needle drivers
68 order about first volume needle shaft 65 and volume Two needle shaft 66 moves away from the direction of push rod arm 631, by first volume pin 652 and the
The pins 662 of volume two are extracted out from capacitor element.It is noted that volume Two needle shaft 66 is arranged on the accommodating cavity of first volume needle shaft 65
It is interior, and before winding capacitance sub-prime, the direction of first volume needle shaft 65 and volume Two needle shaft 66 simultaneously towards close push rod arm 631 is stretched
Go out；After winding capacitance sub-prime, first volume needle shaft 65 and volume Two needle shaft 66 are moved back away from the direction of push rod arm 631 simultaneously
Return；Therefore, the simple structure of coiler device 60 of the invention, low manufacture cost is the other structures of super capacitor manufacturing system 100
Arrangement leaves enough spaces；The arrangement difficulty of coiler device 60 is reduced simultaneously, makes coiler device 60 be easier to apply
In super capacitor, lithium, nickel-based battery producing device.
Fig. 4 a are the structural representations at the visual angle of detection means one of the present invention.Fig. 4 b are that detection means of the invention is another to be regarded
The structural representation at angle.As shown in Figure 1, Figure 2, shown in Fig. 4 a and Fig. 4 b, in the present embodiment, detection means 70 is located at coiler device 60
Lower section.Detection means 70 includes clamping device 72, testing agency 74 and feed mechanism 76；Clamping device 72 is used for clamp capacitance
Sub-prime；Testing agency 74 is used to be connected with the sliver of capacitor element to carry out short-circuit detecting；Feed mechanism 76 connects with clamping device 72
Connect, feed mechanism 76 is used to order about the rotation transfer capacitor element of clamping device 72.
Specifically, clamping device 72 is located at the lower section of the rubberizing station of coiler device 60, and clamping device 72 includes installing plate
721st, movable block 723, the first jaw driver 724, the second jaw driver 725 and jaw 726.Installing plate 721 and riser 80
It is oppositely arranged, installing plate 721 arranges collets 722 near one end of the rubberizing station of coiler device 60；Movable block 723 and installation
Realize that movable block 723 is movably attached on installing plate 721 by the cooperation of chute and slide block between plate 721；First jaw
Driver 724 is connected on installing plate 721, and the first jaw driver 724 can be ordered about and moved on the upper mounting plate 721 of movable block 723；
On the connection movable block 723 of second jaw driver 725, jaw 726 is connected with the second jaw driver 725, and the second jaw drives
Device 725 can order about the clamp capacitance sub-prime of jaw 726.In the present embodiment, after capacitor element posts glue, the first jaw driver
724 order about movable block 723 towards moving near the direction of capacitor element, until capacitor element is in jaw 726；Then second
Jaw driver 725 orders about jaw 726 and clamps capacitor element.
Testing agency 74 is arranged at the side of clamping device 72, and testing agency 74 includes detection pressing plate 742, detector (figure
Do not show) and pressing plate driver 745.Detection pressing plate 742 is arranged at the top of collets 722, and detection pressing plate 742 is provided with briquetting
743 and binding post 744, briquetting 743 is located near the side of collets 722；Detector is connected by electric wire with binding post 744；
Pressing plate driver 745 can order about detection pressing plate 742 towards moving near the direction of collets 722, and by leading on capacitor element
Bar is pressed between collets 722 and briquetting 743.In the present embodiment, detect that pressing plate 742 is provided with two briquettings 743 and right therewith
Two binding posts 744 answered, two briquettings 743 are press respectively against on the positive and negative sliver of capacitor element.
Feed mechanism 76 includes fixed plate 762 and feeding driver 763.One end of fixed plate 762 is fixed on riser 80,
Feeding driver 763 is connected in fixed plate 762；The installing plate 721 of clamping device 72 is arranged at the side of fixed plate 762, and
Feeding driver 763 connects, and feeding driver 763 can order about installing plate 721 and rotate transfer capacitor element.In the present embodiment,
Clip feeder 90 is additionally provided with riser 80, clip feeder 90 is arranged at the lower section of feed mechanism 76, and feeding driver 763 can order about peace
Dress plate 721 rotates 90 °, makes jaw 726 just to the material folding pawl 92 of clip feeder 90, and now the second jaw driver 725 orders about jaw
726 unclamp capacitor element, and capacitor element is clamped by the material folding pawl 92 of clip feeder 90.
The detection means 70 of the present invention can carry out short-circuit detecting after capacitor element winding shaping to capacitor element, can be effective
Improve the quality of capacitor element.
Fig. 5 is the schematic flow sheet of the super capacitor preparation method of the present invention.Fig. 1 to Fig. 5 is refer to, in the present embodiment
In, include the step of super capacitor preparation method：
It is that coiler device 60 conveys electrolytic paper using electrolysis paper conveyer 10；Specifically, being electrolysed paper conveyer 10 will
Two electrolytic paper is delivered to coiler device 60；
It is that coiler device 60 conveys foil using foil conveying device 20, and makes foil sequentially pass through brush paper tinsel device 30, cold
Welder 40 and tape sticking device 50；Specifically, two foils are delivered to coiler device 60 by foil conveying device 20, and foil is defeated
Sending device 20 that two foils are delivered to before coiler device 60 needs through brush paper tinsel device 30, cold welding device 40, tape sticking device
50 process foil；
Cold welding area is brushed out using brush paper tinsel device 30 in the two sides of foil；
Sliver is welded using cold welding device 40 in the cold welding area of foil；
Taped in the cold welding area of foil using tape sticking device 50, sliver is between adhesive tape and foil；
Foil and electrolytic paper are wound into into capacitor element using coiler device 60；Specifically, shaking using coiler device 60
Pendulum driver 64 pulls swing span 63 to be moved to winder station；Then first volume needle drivers 67 and volume Two needle drivers 68 drive
First volume needle shaft 65 and volume Two needle shaft 66 are made towards the direction movement near push rod arm 631, until the end of first volume pin 652
Insert in the location hole of push rod 632 and electrolytic paper is between first volume pin 652 and volume Two pin 662；Then the pin of volume three
Driver 69 orders about first volume needle shaft 65 and electrolytic paper and foil are wound into capacitor element by the synchronous axial system of volume Two needle shaft 66；It
Afterwards swinging driver 64 promotes swing span 63 to be moved to rubberizing station, the rubberizing on capacitor element, the shape of fixed capacity sub-prime；
And
Short-circuit detecting is carried out to capacitor element using detection means 70；Specifically, using the clamping device of detection means 70
72 clamp capacitor element, while the first volume needle drivers 67 and volume Two needle drivers 68 of coiler device 60 order about first volume pin
Axle 65 and volume Two needle shaft 66 are moved away from the direction of push rod arm 631, by first volume pin 652 and volume Two pin 662 from electricity
Hold in sub-prime and extract out；Then using the pressing plate driver 745 of testing agency 74 detection pressing plate 742 is ordered about towards near collets
722 direction movement, and the sliver on capacitor element is pressed between collets 722 and briquetting 743；Detector pair is utilized afterwards
Capacitor element carries out short-circuit detecting；Finally the capacitor element for having detected is transferred to into product collecting box using feed mechanism 76.
The electrolysis paper conveyer 10 of the super capacitor manufacturing system 100 of the present invention is used to provide electrolysis to coiler device 60
Paper；Foil conveying device 20 is used to provide foil to coiler device 60, and makes foil sequentially pass through brush paper tinsel device 30, cold welding device
40 and tape sticking device 50；Brush paper tinsel device 30 is used to brush out cold welding area in the two sides of foil；Cold welding device 40 is used in foil
Sliver is welded in cold welding area；Tape sticking device 50 is used to be taped in the cold welding area of foil, make sliver in adhesive tape and foil it
Between；Coiler device 60 is used to for foil and electrolytic paper to be wound into capacitor element；Detection means 70 is short for carrying out to capacitor element
Detect on road.Therefore, each operation for making capacitor element can be concentrated and carried out by super capacitor manufacturing system 100 of the invention, be shortened
Production cycle, production efficiency is improve, reduce production cost, and the capacitor element uniformity produced is good.
The preferred embodiment of the present invention is described in detail above in association with accompanying drawing, but the present invention is not limited to above-mentioned enforcement
Detail in mode, in the range of the technology design of the present invention, can be carried out various simple to technical scheme
Modification, these simple variants belong to protection scope of the present invention.Each described in above-mentioned specific embodiment is concrete
Technical characteristic, in the case of reconcilable, can be combined by any suitable means.In order to avoid unnecessary weight
Multiple, the present invention is no longer separately illustrated to various possible combinations.
Claims (10)
1. a kind of super capacitor manufacturing system, it is characterised in that, including electrolysis paper conveyer (10), foil conveying device
(20), brush paper tinsel device (30), cold welding device (40), tape sticking device (50), coiler device (60) and detection means (70), the electrolysis
Paper conveyer (10) is for coiler device (60) offer electrolytic paper；The foil conveying device (20) is for the winding dress
Put (60) and foil is provided, and make foil sequentially pass through brush paper tinsel device (30), cold welding device (40) and tape sticking device (50)；The brush
Paper tinsel device (30) in the two sides of foil for brushing out cold welding area；The cold welding device (40) is for the welding in the cold welding area of foil
Sliver；The tape sticking device (50) makes sliver be between adhesive tape and foil for taping in the cold welding area of foil；The winding
Device (60) by foil and electrolytic paper for being wound into capacitor element；The detection means (70) to capacitor element for carrying out short circuit
Detection.
2. super capacitor manufacturing system as claimed in claim 1, it is characterised in that, the coiler device (60) is including first volume pin
Axle (65) and volume Two needle shaft (66), the end of the first volume needle shaft (65) is provided with first volume pin (652), the first volume needle shaft
(65) accommodating cavity is provided with, the accommodating cavity runs through the first volume needle shaft (65) along the axis direction of the first volume needle shaft (65)；
The volume Two needle shaft (66) is partly arranged in the accommodating cavity of the first volume needle shaft (65), and the end of the volume Two needle shaft (66)
It is provided with and the symmetrically arranged volume Two pin (662) of the first volume pin (652).
3. super capacitor manufacturing system as claimed in claim 2, it is characterised in that, the coiler device (60) also includes the first volume
Needle drivers (67), volume Two needle drivers (68) and the needle drivers (69) of volume three, the first volume needle drivers (67) with should
First volume needle shaft (65) connects, and it is reciprocal along axis direction that the first volume needle drivers (67) can order about the first volume needle shaft (65)
It is mobile；The volume Two needle drivers (68) are connected with the volume Two needle shaft (66), and the volume Two needle drivers (68) can order about this
Volume Two needle shaft (66) is moved back and forth along axis direction；The needle drivers (69) of volume three can order about the first volume needle shaft (65)
With volume Two needle shaft (66) synchronous axial system.
4. super capacitor manufacturing system as claimed in claim 3, it is characterised in that, the coiler device (60) also includes fixing axle
(62), swing span (63) and swinging driver (64), the fixing axle (62) is fixedly installed, the swing span (63) be movably connected with
The fixing axle (62), the first volume needle shaft (65), first volume needle drivers (67) and volume Two needle drivers (68) are connected to this
On swing span (63), the swinging driver (64) is connected with the swing span (63), and for ordering about the swing span (63) around this
The axis reciprocally swinging of fixing axle (62).
5. super capacitor manufacturing system as claimed in claim 4, it is characterised in that, the swing span (63) is including push rod arm
(631) and fixed frame (633), the side of the push rod arm (631) is provided with push rod (632), and the end of the push rod (632) is provided with fixed
Position hole, the first volume needle shaft (65), first volume needle drivers (67) and volume Two needle drivers (68) are connected to the fixed frame
(633) on, the first volume needle drivers (67) can order about the first volume needle shaft (65) towards near the direction of the push rod arm (631)
It is mobile, and the end of the first volume pin (652) is inserted in the location hole of the push rod (632), and the volume Two needle drivers
(68) the volume Two needle shaft (66) can be ordered about towards moving near the direction of the push rod arm (631), and make electrolytic paper in this
Between a roll of pin (652) and the volume Two pin (662).
6. super capacitor manufacturing system as claimed in claim 1, it is characterised in that, the detection means (70) is including clamping device
(72), testing agency (74) and feed mechanism (76), the clamping device (72) for clamp capacitance sub-prime, the testing agency (74)
Connecting for the sliver with capacitor element carries out short-circuit detecting, and the feed mechanism (76) is connected with the clamping device (72), and this send
Material mechanism (76) rotates transfer capacitor element for ordering about the clamping device (72).
7. super capacitor manufacturing system as claimed in claim 6, it is characterised in that, the clamping device (72) is including installing plate
(721), movable block (723), the first jaw driver (724), the second jaw driver (725) and jaw (726), the movable block
(723) realize that the movable block (723) is movably attached this by the cooperation of chute and slide block and the installing plate (721) between
On installing plate (721), first jaw driver (724) is connected on the installing plate (721), the first jaw driver
(724) can order about moved on the installing plate (721) on the movable block (723), and second jaw driver (725) connects the activity
On block (723), the jaw (726) is connected with second jaw driver (725), and second jaw driver (725) can be ordered about
Jaw (726) the clamp capacitance sub-prime.
8. super capacitor manufacturing system as claimed in claim 7, it is characterised in that, the installing plate (721) is provided with collets
(722), the testing agency (74) includes detection pressing plate (742), detector and pressing plate driver (745), the detection pressing plate (742)
The top of the collets (722) is arranged at, the detection pressing plate (742) is provided with briquetting (743) and binding post (744), the briquetting
(743) positioned near the side of the collets (722), the detector is connected by electric wire with the binding post (744), and the pressing plate drives
Dynamic device (745) can order about the detection pressing plate (742) towards the direction movement near the collets (722), and by capacitor element
Sliver be pressed between the collets (722) and the briquetting (743).
9. super capacitor manufacturing system as claimed in claim 7, it is characterised in that, the feed mechanism (76) is including fixed plate
(762) and feeding driver (763), the feeding driver (763) is connected in the fixed plate (762), the feeding driver
(763) it is connected with the installing plate (721) of the clamping device (72), the feeding driver (763) can order about the installing plate (721) and turn
Dynamic transfer capacitor element.
10. a kind of super capacitor preparation method, it is characterised in that include the step of the super capacitor preparation method：
Electrolytic paper is conveyed using electrolysis paper conveyer (10) for coiler device (60)；
Using foil conveying device (20) be coiler device (60) conveying foil, and make foil sequentially pass through brush paper tinsel device (30),
Cold welding device (40) and tape sticking device (50)；
Cold welding area is brushed out using brush paper tinsel device (30) in the two sides of foil；
Sliver is welded using the cold welding device (40) in the cold welding area of foil；
Taped in the cold welding area of foil using the tape sticking device (50), sliver is between adhesive tape and foil；
Foil and electrolytic paper are wound into into capacitor element using the coiler device (60)；And
Short-circuit detecting is carried out to capacitor element using detection means (70).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611025655.XA CN106653396B (en) | 2016-11-17 | 2016-11-17 | Super capacitor manufacturing system and super capacitor production method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611025655.XA CN106653396B (en) | 2016-11-17 | 2016-11-17 | Super capacitor manufacturing system and super capacitor production method |
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| CN106653396A true CN106653396A (en) | 2017-05-10 |
| CN106653396B CN106653396B (en) | 2019-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611025655.XA Active CN106653396B (en) | 2016-11-17 | 2016-11-17 | Super capacitor manufacturing system and super capacitor production method |
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| Country | Link |
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| CN (1) | CN106653396B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2019090654A1 (en) * | 2017-11-10 | 2019-05-16 | 深圳市诚捷智能装备股份有限公司 | Capacitor cell manufacturing equipment and capacitor cell manufacturing method |
| CN113205966A (en) * | 2021-04-30 | 2021-08-03 | 南通江海电容器股份有限公司 | Short-circuit-prevention supercapacitor core package manufacturing method and core package processing wrapping mechanism thereof |
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| CN113205966B (en) * | 2021-04-30 | 2022-05-03 | 南通江海电容器股份有限公司 | Short-circuit-proof supercapacitor core package manufacturing method and core package processing wrapping mechanism thereof |
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|---|---|
| CN106653396B (en) | 2019-02-22 |
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Address after: 518107 64 B, Fourth Industry Zone, Mashan community, Gongming office, Guangming District, Shenzhen, Guangdong Applicant after: Shenzhen Cheng Jie intelligent equipment Limited by Share Ltd Address before: 518107 Guangdong province Shenzhen Guangming New District Office of Gongming Ma Shan village fourth industrial zone 64 B Applicant before: Shenzhen Cheng Jie intelligent equipment Limited by Share Ltd |
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