CN106637652A - Sample and design implementation method for producing multifunctional high-speed warp knitting machine - Google Patents
Sample and design implementation method for producing multifunctional high-speed warp knitting machine Download PDFInfo
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- CN106637652A CN106637652A CN201611239187.6A CN201611239187A CN106637652A CN 106637652 A CN106637652 A CN 106637652A CN 201611239187 A CN201611239187 A CN 201611239187A CN 106637652 A CN106637652 A CN 106637652A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
- D04B27/06—Needle bars; Sinker bars
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
- D04B27/10—Devices for supplying, feeding, or guiding threads to needles
- D04B27/24—Thread guide bar assemblies
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
- D04B27/10—Devices for supplying, feeding, or guiding threads to needles
- D04B27/24—Thread guide bar assemblies
- D04B27/26—Shogging devices therefor
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
Abstract
The invention discloses a sample and a design implementation method for producing a multifunctional high-speed warp knitting machine. A needle bed is provided with slot needles with two types of machine numbers, and the slot needles with two types of machine numbers account for half of the needle bed respectively; a needle core bed is provided with needle cores with two types of machine numbers, and the needle cores with two types of machine numbers account for half of the needle core bed respectively; a sinker bed is provided with sinkers with two types of machine numbers, and the sinkers with two types of machine numbers account for half of the sinker bed respectively; a yarn guide chase comb is equipped with yarn guide needles with two types of machine numbers, the yarn guide needles with two types of machine numbers are distributed on the position accounting for the half width of the machine. A shogging mechanism is an electronic shogging mechanism, and a rotary motor is adopted to control the guide chase comb to shog; an upper computer control system is used for setting the machine numbers of the machine according to the need. According to the sample and the design implementation method, different machine numbers can be rapidly replaced, the utilization efficiency of warp knitting equipment is given full play to, the production space of products is improved, the equipment investment cost of an enterprise is saved, and a greater value is created for the enterprise.
Description
Technical field：
The invention belongs to warp knit manufacturing machine and control technology field, more particularly to a kind of sample and production multifunctional high speed
Warp knit machine designs implementation method.
Background technology：
Warp Knitted Fabrics mainly include the trie gram and raschel machine of 2 combs, 3 combs and 4 combs, and this warp knit machine has life
The features such as speed is high, and production efficiency is high is produced, up to 4400r/min or so, occupation rate of market is up to maximum speed in warp knit field
More than 75%, most of warp knit product is Warp Knitted Fabrics production on market.
With change of the market to demands such as warp knit product variety diversity, small lots, to warp knit equipment replacement kind
Cycle puts forward higher requirement, while requiring that enterprise is more frequent to the sample of product.Wherein, sample can be divided into two kinds of feelings
Condition：Before the first places an order for client, it is desirable to which supplier tries a sample to the order, the sample list to producing carries out Final finishing, sees
Satisfaction requires, if being unsatisfactory for requiring, carries out readjusting sample according to the situation of sample list, until reaching requirement till；The
Two kinds to carry out new product development, have many enterprises different to the positioning in market, and they are not that to produce some low value-added normal
Rule product, but some new varieties oneself are developed, some high-end products are done, in product development stage, need ceaselessly to carry out
Sample is developed.
In actual production process, 186 inches of the conventional fabric width of machine can do 2 cloths, and in specimen, be
The workload of warping and sample is reduced, general only to do 1 cloth, the fabric width that such machine has half just do not play a role.
The type of one enterprise often more than one machine number, example：HKS4E28, HKS4E32, if the enterprise will try two kinds of machines number
Sample, it is necessary to which arranging 2 machines to stop production carrying out sample, so both have impact on the normal production of enterprise product, wastes again
The resource of equipment.
Meanwhile, conventional machine needs the traversing flower for spending or so week tailor-made sample tissue technique before sample is carried out
Disk, if the sample for drawing is undesirable, needs to spend a lot of time to have traversing floral disc made to order again with energy again, and enterprise is wasted significantly
Financial resources and manpower, reduce the efficiency of product development, improve the production cost of enterprise.
For this market demand, the method for taking effective sample and product development is needed badly, should improve sample and product
The efficiency of product exploitation, reduces again the cost of enterprise, makes full use of the device resource of enterprise, improves the production efficiency of equipment.
The information for being disclosed in the background section is merely intended to increase the understanding of the general background to the present invention, and should not
When the prior art for being considered to recognize or imply in any form the information structure well known to persons skilled in the art.
The content of the invention：
It is an object of the invention to provide a kind of sample and production multifunctional high speed warp knit machine design implementation method, so as to gram
Take above-mentioned defect of the prior art.
For achieving the above object, the invention provides a kind of sample and production multifunctional high speed warp knit machine design realization side
Method, it is characterised in that：The mechanical part and control section of Warp Knitted Fabrics are improved, the mechanical part include needle-bar,
Nook closing member bed, sinker bed, yarn guiding chase comb, transverse-moving mechanism, the control section is upper computer control system；The needle-bar is provided with
The groove pin of two kinds of machines number, the groove pin of two kinds of machines number respectively accounts for the half of needle-bar；The nook closing member bed is provided with the nook closing member of two kinds of machines number, and two
Plant the half that nook closing member respectively accounts for nook closing member bed；The sinker bed is provided with the sinker of two kinds of machines number, and two kinds of sinkers respectively account for sedimentation
The half of piece bed；The yarn guiding chase comb is furnished with the sley point of two kinds of machines number, and the sley point of two kinds of machines number is configured on half machine width；
The transverse-moving mechanism is electronics horizontal movement mechanism, and using electric rotating machine guide bar shogging is controlled；The upper computer control system, for root
According to need arrange machine machine number.
Preferably, in technical scheme, mechanical part also includes looping mechanism, and the looping mechanism configures matching somebody with somebody for two kinds of machines number
Part, corresponding machine accessory respectively accounts for the half of machine-wide；The equipment of the configuration is used for the product of two kinds of machines number of exploitation, due to identical
Its transmission mechanism of the warp knit machine of type same number sley bar difference machine number configuration is identical, need to only change the type of lopping accessory i.e.
Can.
Preferably, in technical scheme, looping mechanism is additionally configured with the accessory of two kinds of machines number, and corresponding machine accessory is machine
Full width, is not needing sample and product development or when production order is needed badly, is changing the accessory of the configuration.
Preferably, in technical scheme, upper computer control system employs WKCAM2 host computer procedures, according to exploitation and sample
The machine number of product needed freely changes traversing needle gage, realizes the switching of multimachine kind.
Compared with prior art, the present invention has the advantages that：
The loop-forming element of two kinds of machines number is configured on an equipment, sample and product can be carried out to the product of two kinds of machines number
Product are developed, it is not necessary to which vacating two equipment carries out sample, takes full advantage of device resource, while and not affecting the equipment to be produced
The batch production of product；Using electronics horizontal movement mechanism, the processing that a large amount of floral discs in sample and product development process are eliminated completely is ordered
Purchase, had both saved the cost of floral disc processing, and the efficiency of sample and product development is improve again, while eliminating high-volume floral disc pendulum
Put locus；One machine can more give full play to the utilization rate of warp knit equipment with the different machine number of quick-replaceable, improve and produce
The production space of product, saves input cost of the enterprise to equipment, is that enterprise creates bigger value.
Description of the drawings：
Fig. 1 is that two kinds of machine groove pins (E28 and E32) are configured in the configuration structure of same needle-bar in embodiments of the invention
Figure；
Fig. 2 is the configuration that two kinds of machine nook closing members (E28 and E32) are configured on same nook closing member bed in embodiments of the invention
Structure chart；
Fig. 3 is that two kinds of machine sinkers (E28 and E32) are configured on same sinker bed in embodiments of the invention
Configuration structure；
Fig. 4 (1) is configured in the configuration structure on sley bar for sley point in embodiments of the invention (E28)；
Fig. 4 (2) is configured in the configuration structure on sley bar for sley point in embodiments of the invention (E32)；
Fig. 5 is the design flowchart of sample and production multifunctional high speed warp knit machine in embodiments of the invention；
Fig. 6 is tricot gage change control flow chart in embodiments of the invention.
Specific embodiment：
The specific embodiment of the present invention is described in detail below, it is to be understood that protection scope of the present invention is not
Limited by specific embodiment.
Explicitly indicate that unless otherwise other, otherwise in entire disclosure and claims, term " including " or its change
Change such as "comprising" or " including " etc. and will be understood to comprise stated element or part, and do not exclude other units
Part or other parts.
Embodiment with HKS4 machines number as E28 and E32, explanation as a example by 186 inches of machine width.
As shown in figure 1, being configured with the groove pin of two kinds of machines number on HKS4 high speed warp knit needle beds, two kinds of machines number respectively account for machine width
Half (93 inches), E28 is configured in the tail side of needle-bar, and E32 is configured in the head side of needle-bar.Because groove pin is installation by adhering
To in the needle tray of needle-bar, so needle-bar needs to carry out particular process, that is, the gap between the needle-bar tail side needle tray for configuring is 1 English
Very little to be evenly distributed 28 pieces of groove pins, the gap between the needle tray of needle-bar head side is evenly distributed 32 pieces of groove pins, processes the spy for 1 inch
Determine to be may be mounted on warp knit machine after needle-bar.
As shown in Fig. 2 being configured with the nook closing member of two kinds of machines number on HKS4 Warp Knitted Fabrics nook closing member beds, two kinds of machines number respectively account for machine width
Half (93 inches), E28 is configured in the tail side of nook closing member bed, and E32 is configured in the head side of nook closing member bed.Due to nook closing member be according to
Half inch of casting, according to the difference of machine number, half inch of E28 machines number have been cast 14 pieces of nook closing members, and half inch of E32 machines number have cast 16
Piece nook closing member.The either E28 or E32 on nook closing member bed, the spacing that its nook closing member block is fixed is consistent, so nook closing member bed is using conventional single
The nook closing member bed of machine number is planted, particular process is not required to.
As shown in figure 3, the sinker of two kinds of machines number is configured on sinker bed, in addition to sinker bed is according to 1 inch of casting,
Its configuration mode is consistent with nook closing member bed, therefore sinker bed is also without the need for particular process.
As shown in Figure 4, although the casting mode of sley point as sinker, be also according to 1 inch casting, but due to
In warp knit machine motion process, sley bar also carries out transverse moving left and right motion except swing, and transverse motion is by servomotor
Drive, with machine correlation, traversing distance is set the distance of transverse motion by upper computer control system, therefore on sley bar
Sley point can not simultaneously install two kinds of machines number of E28 and E32, according to sample or the product machine number of production, in relevant position phase be installed
Answer the sley point of machine number.
If as shown in figure 5, to draw a design on the device, the product machine number drawn a design first is determined, after determining machine number, then really
Surely using corresponding machine number into coil component, and corresponding machine parameter is set in upper computer control system；If order will enter
Row production, need to only be changed the equipment special type needle-bar, because nook closing member, sinker and sley point are all fixed length casting, therefore phase
Answer nook closing member bed, sinker bed and sley point to be not required to change, need to only change nook closing member, sinker and the sley bar of corresponding machine number.
As shown in fig. 6, the host computer when the machine of change equipment is needed, in the industrial computer based on Windows systems
Machine number setting is carried out in control system WKCAM4.0, the motion control card of control system carries out traversing needle gage according to the machine number for arranging
Calculate, traversing needle gage is converted into pulsed quantity, servo drive system calculates the anglec of rotation according to pulsed quantity, and then promotes guide comb
Comb carries out transverse motion.
The purpose of selecting and describing the exemplary embodiment is that explaining that the certain principles and its reality of the present invention should
With so that those skilled in the art can realize and using the present invention a variety of exemplaries and
A variety of selections and change.The scope of the present invention is intended to be limited by claims and its equivalents.
Claims (4)
1. a kind of sample and production multifunctional high speed warp knit machine design implementation method, it is characterised in that：Machine to Warp Knitted Fabrics
Tool part and control section are improved, and the mechanical part includes needle-bar, nook closing member bed, sinker bed, yarn guiding chase comb, cross sliding machine
Structure, the control section is upper computer control system；The needle-bar is provided with the groove pin of two kinds of machines number, and the groove pin of two kinds of machines number is each
Account for the half of needle-bar；The nook closing member bed is provided with the nook closing member of two kinds of machines number, and two kinds of nook closing members respectively account for the half of nook closing member bed；The sedimentation
Piece bed is provided with the sinker of two kinds of machines number, and two kinds of sinkers respectively account for the half of sinker bed；The yarn guiding chase comb is furnished with two kinds
The sley point of machine number, the sley point of two kinds of machines number is configured on half machine width；The transverse-moving mechanism is electronics horizontal movement mechanism, is adopted
Electric rotating machine controls guide bar shogging；The upper computer control system, for being arranged as required to machine machine number.
2. a kind of sample according to claim 1 and production multifunctional high speed warp knit machine design implementation method, and its feature exists
In：The mechanical part also includes looping mechanism, and the looping mechanism configures the accessory of two kinds of machines number, and corresponding machine accessory is respectively accounted for
The half of machine-wide；The equipment of the configuration is used for the product of two kinds of machines number of exploitation, due to same model same number sley bar not
With the warp knit machine of machine number configuration, its transmission mechanism is identical, need to only change the type of lopping accessory.
3. a kind of sample according to claim 2 and production multifunctional high speed warp knit machine design implementation method, and its feature exists
In：The looping mechanism is additionally configured with the accessory of two kinds of machines number, and corresponding machine accessory is machine full width, need not tried
Sample and product development or when production order is needed badly, change the accessory of the configuration.
4. a kind of sample according to claim 1 and production multifunctional high speed warp knit machine design implementation method, and its feature exists
In：The upper computer control system employs WKCAM2 host computer procedures, according to the machine freedom that exploitation and sample product need
Traversing needle gage is changed, the switching of multimachine kind is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611239187.6A CN106637652B (en) | 2016-12-28 | 2016-12-28 | A kind of sample and production multifunctional high speed tricot machine design implementation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611239187.6A CN106637652B (en) | 2016-12-28 | 2016-12-28 | A kind of sample and production multifunctional high speed tricot machine design implementation method |
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| Publication Number | Publication Date |
|---|---|
| CN106637652A true CN106637652A (en) | 2017-05-10 |
| CN106637652B CN106637652B (en) | 2019-02-12 |
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| CN201611239187.6A Active CN106637652B (en) | 2016-12-28 | 2016-12-28 | A kind of sample and production multifunctional high speed tricot machine design implementation method |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102012000309A1 (en) * | 2012-01-10 | 2013-07-11 | Karl Mayer Textilmaschinenfabrik Gmbh | Warp knitting machine for processing material webs, has active element regions arranged adjacent to each other, and patterning device arranged between guide bar arrangements such that guide bar arrangements are commonly driven |
| CN103255572A (en) * | 2013-04-11 | 2013-08-21 | 郑依福 | Wide-amplitude jacquard warp knitting machine |
| CN203451779U (en) * | 2013-08-31 | 2014-02-26 | 郑依福 | Structured broad width jacquard warp knitting machine |
| CN204455486U (en) * | 2015-02-06 | 2015-07-08 | 福建省晋江市佶龙机械工业有限公司 | A kind of two-shipper warp knitting machine |
-
2016
- 2016-12-28 CN CN201611239187.6A patent/CN106637652B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102012000309A1 (en) * | 2012-01-10 | 2013-07-11 | Karl Mayer Textilmaschinenfabrik Gmbh | Warp knitting machine for processing material webs, has active element regions arranged adjacent to each other, and patterning device arranged between guide bar arrangements such that guide bar arrangements are commonly driven |
| CN103255572A (en) * | 2013-04-11 | 2013-08-21 | 郑依福 | Wide-amplitude jacquard warp knitting machine |
| CN203451779U (en) * | 2013-08-31 | 2014-02-26 | 郑依福 | Structured broad width jacquard warp knitting machine |
| CN204455486U (en) * | 2015-02-06 | 2015-07-08 | 福建省晋江市佶龙机械工业有限公司 | A kind of two-shipper warp knitting machine |
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| Publication number | Publication date |
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| CN106637652B (en) | 2019-02-12 |
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