CN106637652B - A kind of sample and production multifunctional high speed tricot machine design implementation method - Google Patents

A kind of sample and production multifunctional high speed tricot machine design implementation method Download PDF

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Publication number
CN106637652B
CN106637652B CN201611239187.6A CN201611239187A CN106637652B CN 106637652 B CN106637652 B CN 106637652B CN 201611239187 A CN201611239187 A CN 201611239187A CN 106637652 B CN106637652 B CN 106637652B
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CN
China
Prior art keywords
machine
bed
kinds
needle
sample
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CN201611239187.6A
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Chinese (zh)
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CN106637652A (en
Inventor
蒋高明
丛洪莲
夏风林
郑宝平
张琦
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江南大学
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Priority to CN201611239187.6A priority Critical patent/CN106637652B/en
Publication of CN106637652A publication Critical patent/CN106637652A/en
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Publication of CN106637652B publication Critical patent/CN106637652B/en

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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/06Needle bars; Sinker bars
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10Devices for supplying, feeding, or guiding threads to needles
    • D04B27/24Thread guide bar assemblies
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10Devices for supplying, feeding, or guiding threads to needles
    • D04B27/24Thread guide bar assemblies
    • D04B27/26Shogging devices therefor

Abstract

The invention discloses a kind of samples and production multifunctional high speed tricot machine to design implementation method.There are two types of the groove pin of machine number, the groove pin of two kinds of machines number respectively accounts for the half of needle bed for the needle bed setting;There are two types of the needle core of machine number, two kinds of needle cores respectively account for the half of needle core bed for the needle core bed setting;There are two types of the sinker of machine number, two kinds of sinkers respectively account for the half of sinker bed for the sinker bed setting;The yarn guiding chase comb matches the sley point there are two types of machine number, and the sley point of two kinds of machines number configures on half machine width;The transverse-moving mechanism is electronics horizontal movement mechanism, controls guide bar shogging using rotating electric machine;The upper computer control system, for machine machine number to be set as needed.The present invention can be different with quick-replaceable machine number, more give full play to the utilization rate of warp knit equipment, improve the production space of product, save enterprise to the input cost of equipment, bigger value is created for enterprise.

Description

A kind of sample and production multifunctional high speed tricot machine design implementation method
Technical field:
The invention belongs to warp knit manufacturing machine and control technology field, in particular to a kind of sample and production multifunctional high speed Tricot machine designs implementation method.
Background technique:
Warp Knitted Fabrics mainly include the trie gram and raschel machine of 2 combs, 3 combs and 4 combs, and this tricot machine has life The features such as production speed is high, high production efficiency, maximum speed is up to 4400r/min or so, and in warp knit field, occupation rate of market is up to 75% or more, most of warp knit product is Warp Knitted Fabrics production in the market.
Variation with market to demands such as warp knit product variety diversity, small lots, to warp knit equipment replacement kind Period, more stringent requirements are proposed, while requiring that enterprise is more frequent to the sample of product.Wherein, sample can be divided into two kinds of feelings Condition: before the first places an order for client, it is desirable that supplier tries a sample to the order, carries out final finishing to the sample list of production, sees Whether meet the requirements, if being unsatisfactory for requiring, readjustment sample is carried out according to the situation of sample list, until reaching requirement;The Two kinds to carry out new product development, there is that many enterprises are different to the positioning in market, they are not that production is some low value-added normal Product is advised, but oneself develops some new varieties, does some high-end products, in product development stage, needs ceaselessly to carry out Sample exploitation.
In the actual production process, 186 inches of the conventional breadth of machine, can do 2 cloths, and in specimen, it is The workload of warping and sample is reduced, general only to do 1 cloth, such machine has the breadth of half just not play a role. The type of one enterprise often more than one machine number, example: HKS4E28, HKS4E32, if the enterprise will try two kinds of machines number Sample, it is necessary to arrange 2 machines to stop production and carry out sample, not only affect the normal production of enterprise product, but also waste in this way The resource of equipment.
Meanwhile conventional machine needs to spend the traversing flower of or so week tailor-made sample tissue technique before carrying out sample Disk wastes enterprise if the sample obtained is undesirable, and needs to spend a lot of time to have traversing floral disc made to order again with energy significantly Financial resources and manpower reduce the efficiency of product development, improve the production cost of enterprise.
For this market demand, the method for needing to take effective sample and product development should improve sample and production The efficiency of product exploitation, reduces the cost of enterprise again, makes full use of the device resource of enterprise, improve the production efficiency of equipment.
The information disclosed in the background technology section is intended only to increase the understanding to general background of the invention, without answering When being considered as recognizing or imply that the information constitutes the prior art already known to those of ordinary skill in the art in any form.
Summary of the invention:
The purpose of the present invention is to provide a kind of samples and production multifunctional high speed tricot machine to design implementation method, thus gram Take above-mentioned defect in the prior art.
To achieve the above object, the present invention provides a kind of samples and production multifunctional high speed tricot machine to design realization side Method, it is characterised in that: the mechanical part and control section of Warp Knitted Fabrics are improved, the mechanical part include needle bed, Needle core bed, sinker bed, yarn guiding chase comb, transverse-moving mechanism, the control section are upper computer control system;The needle bed is provided with The groove pin of two kinds of machines number, the groove pin of two kinds of machines number respectively account for the half of needle bed;Needle core bed setting is there are two types of the needle core of machine number, and two Kind needle core respectively accounts for the half of needle core bed;There are two types of the sinker of machine number, two kinds of sinkers respectively account for sedimentation for the sinker bed setting The half of piece bed;The yarn guiding chase comb matches the sley point there are two types of machine number, and the sley point of two kinds of machines number configures on half machine width; The transverse-moving mechanism is electronics horizontal movement mechanism, controls guide bar shogging using rotating electric machine;The upper computer control system is used for root According to needing to be arranged machine machine number.
Preferably, in technical solution, mechanical part further includes looping mechanism, and the looping mechanism configures matching for two kinds of machines number Part, corresponding machine accessory respectively account for the half of machine-wide;The equipment of the configuration is used to develop the product of two kinds of machines number, due to identical Its transmission mechanism of the tricot machine of type same number sley bar difference machine number configuration is identical, only need to change the type of lopping accessory i.e. It can.
Preferably, in technical solution, looping mechanism is additionally configured with the accessory of two kinds of machines number, and corresponding machine accessory is machine Full width is not needing sample and product development or when needing production order, is changing the accessory of the configuration.
Preferably, in technical solution, upper computer control system uses WKCAM2 host computer procedure, according to exploitation and sample The machine number that product needs freely replaces traversing needle gage, realizes the switching of multimachine kind.
Compared with prior art, the invention has the following beneficial effects:
The loop-forming element of two kinds of machines number is configured in an equipment, can the product to two kinds of machines number carry out sample and production Product exploitation does not need to vacate two equipment progress samples, takes full advantage of device resource, while not influencing the equipment again and being produced The batch production of product;Using electronics horizontal movement mechanism, the processing for eliminating a large amount of floral discs in sample and product development process completely is ordered Purchase, had not only saved the cost of floral disc processing, but also improved the efficiency of sample and product development, while eliminating high-volume floral disc pendulum Put spatial position;One machine can be different with quick-replaceable machine number, more give full play to the utilization rate of warp knit equipment, improve and produce The production space of product saves enterprise to the input cost of equipment, bigger value is created for enterprise.
Detailed description of the invention:
Fig. 1 is the configuration structure that two kinds of machine groove pins (E28 and E32) configure in the same needle bed in the embodiment of the present invention Figure;
Fig. 2 is that two kinds of machine needle cores (E28 and E32) configure the configuration on the same needle core bed in the embodiment of the present invention Structure chart;
Fig. 3 is that two kinds of machine sinkers (E28 and E32) configure on the same sinker bed in the embodiment of the present invention Configuration structure;
Fig. 4 (1) is that sley point (E28) configures the configuration structure on sley bar in the embodiment of the present invention;
Fig. 4 (2) is that sley point (E32) configures the configuration structure on sley bar in the embodiment of the present invention;
Fig. 5 is the design implementation flow chart of sample and production multifunctional high speed tricot machine in the embodiment of the present invention;
Fig. 6 is that tricot gage changes control flow chart in the embodiment of the present invention.
Specific embodiment:
Specific embodiments of the present invention will be described in detail below, it is to be understood that protection scope of the present invention is not It is restricted by specific implementation.
Unless otherwise explicitly stated, otherwise in entire disclosure and claims, term " includes " or its change Changing such as "comprising" or " including " etc. will be understood to comprise stated element or component, and not exclude other members Part or other component parts.
Embodiment, for E28 and E32, is illustrated with HKS4 machine number for 186 inches of machine width.
As shown in Figure 1, being configured with the groove pin of two kinds of machines number on HKS4 high speed warp knit needle bed, two kinds of machines number respectively account for machine width Half (93 inches), E28 configuration are configured in the tail side of needle bed, E32 in the head side of needle bed.Since groove pin is installation by adhering To in the needle tray of needle bed, so needle bed needs to carry out particular process, that is, the gap between the needle tray of needle bed tail side configured is 1 English Very little to be evenly distributed 28 pieces of groove pins, the gap between the needle tray of needle bed head side is 1 inch and is evenly distributed 32 pieces of groove pins, processes the spy It may be mounted on tricot machine after determining needle bed.
As shown in Fig. 2, being configured with the needle core of two kinds of machines number on HKS4 Warp Knitted Fabrics needle core bed, two kinds of machines number respectively account for machine width Half (93 inches), in the tail side of needle core bed, E32 is configured in the head side of needle core bed for E28 configuration.Due to needle core be according to Half inch of casting, according to the difference of machine number, half inch of E28 machine number 14 pieces of needle cores of having cast, half inch of E32 machine number has been cast 16 Piece needle core.The either E28 or E32 on needle core bed, the fixed spacing of needle core block is consistent, so needle core bed is using conventional single The needle core bed of kind machine number, is not required to particular process.
As shown in figure 3, the sinker of two kinds of machines number is configured on sinker bed, in addition to sinker bed is according to 1 inch of casting, Its configuration mode is consistent with needle core bed, therefore sinker bed is also not necessarily to particular process.
As shown in figure 4, although the casting mode of sley point is as sinker, and casts according to 1 inch, due to In tricot machine motion process, sley bar is in addition to swing, and also progress transverse moving left and right movement, transverse motion is to pass through servo motor Driving, with machine correlation, traversing distance is set the distance of transverse motion by upper computer control system, therefore on sley bar Sley point cannot install two kinds of machines number of E28 and E32 simultaneously, according to sample or the product machine number of production, install phase in corresponding position Answer the sley point of machine number.
As shown in figure 5, the product machine number drawn a design first is determined, after determining machine number, then really if to draw a design on the device Surely using corresponding machine number at coil component, and corresponding machine parameter is set in upper computer control system;If there is order will be into Row production, need to only replace the equipment special type needle bed, since needle core, sinker and sley point are all fixed length casting, therefore phase It answers needle core bed, sinker bed and sley point not to need to change, only needs to change the needle core, sinker and sley bar of corresponding machine number.
As shown in fig. 6, the host computer when needing to change the machine of equipment, in the industrial personal computer based on Windows system Machine number setting is carried out on control system WKCAM4.0, the motion control card of control system carries out traversing needle gage according to the machine number of setting It calculates, traversing needle gage is converted into pulsed quantity, servo drive system calculates rotation angle according to pulsed quantity, and then pushes guide comb Comb carries out transverse motion.
The purpose of selecting and describing the exemplary embodiment is that explaining specific principle of the invention and its actually answering With so that those skilled in the art can be realized and utilize a variety of different exemplary implementation schemes of the invention and Various chooses and changes.The scope of the present invention is intended to be limited by claims and its equivalents.

Claims (3)

1. a kind of sample and production multifunctional high speed tricot machine design implementation method, it is characterised in that: to the machine of Warp Knitted Fabrics Tool part and control section improve, and the mechanical part includes needle bed, needle core bed, sinker bed, yarn guiding chase comb, cross sliding machine Structure, the control section are upper computer control system;There are two types of the groove pin of machine number, the groove pin of two kinds of machines number is each for the needle bed setting Account for the half of needle bed;There are two types of the needle core of machine number, two kinds of needle cores respectively account for the half of needle core bed for the needle core bed setting;The sedimentation For the setting of piece bed there are two types of the sinker of machine number, two kinds of sinkers respectively account for the half of sinker bed;There are two types of the yarn guiding chase comb is matched The sley point of machine number, the sley point of two kinds of machines number respectively configure on half machine width;The transverse-moving mechanism is electronics horizontal movement mechanism, is adopted Guide bar shogging is controlled with rotating electric machine;The upper computer control system, for machine machine number to be set as needed;The Machinery Ministry Dividing further includes looping mechanism, and the looping mechanism configures the accessory of two kinds of machines number, and corresponding machine accessory respectively accounts for the one of machine-wide Half;The equipment that mechanical part and control section to Warp Knitted Fabrics obtain after improving is used to develop the production of two kinds of machines number Product, due to the tricot machine of same model same number sley bar difference machine number configuration, its transmission mechanism is identical, only need to change lopping and match The type of part.
2. a kind of sample according to claim 1 and production multifunctional high speed tricot machine design implementation method, feature exists In: the looping mechanism is additionally configured with the accessory of two kinds of machines number, and corresponding machine accessory is machine full width, is not needing to try Sample and product development or need production order when, change the accessory of the configuration.
3. a kind of sample according to claim 1 and production multifunctional high speed tricot machine design implementation method, feature exists In: the upper computer control system uses WKCAM2 host computer procedure, the machine freedom needed according to exploitation and sample product Traversing needle gage is replaced, realizes the switching of multimachine kind.
CN201611239187.6A 2016-12-28 2016-12-28 A kind of sample and production multifunctional high speed tricot machine design implementation method CN106637652B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012000309A1 (en) * 2012-01-10 2013-07-11 Karl Mayer Textilmaschinenfabrik Gmbh Warp knitting machine for processing material webs, has active element regions arranged adjacent to each other, and patterning device arranged between guide bar arrangements such that guide bar arrangements are commonly driven
CN103255572A (en) * 2013-04-11 2013-08-21 郑依福 Wide-amplitude jacquard warp knitting machine
CN203451779U (en) * 2013-08-31 2014-02-26 郑依福 Structured broad width jacquard warp knitting machine
CN204455486U (en) * 2015-02-06 2015-07-08 福建省晋江市佶龙机械工业有限公司 A kind of two-shipper warp knitting machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012000309A1 (en) * 2012-01-10 2013-07-11 Karl Mayer Textilmaschinenfabrik Gmbh Warp knitting machine for processing material webs, has active element regions arranged adjacent to each other, and patterning device arranged between guide bar arrangements such that guide bar arrangements are commonly driven
CN103255572A (en) * 2013-04-11 2013-08-21 郑依福 Wide-amplitude jacquard warp knitting machine
CN203451779U (en) * 2013-08-31 2014-02-26 郑依福 Structured broad width jacquard warp knitting machine
CN204455486U (en) * 2015-02-06 2015-07-08 福建省晋江市佶龙机械工业有限公司 A kind of two-shipper warp knitting machine

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