CN104532458A - Weft knitting single-side reverse plating jacquard fabric production method and special devices - Google Patents
Weft knitting single-side reverse plating jacquard fabric production method and special devices Download PDFInfo
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- CN104532458A CN104532458A CN201410785334.4A CN201410785334A CN104532458A CN 104532458 A CN104532458 A CN 104532458A CN 201410785334 A CN201410785334 A CN 201410785334A CN 104532458 A CN104532458 A CN 104532458A
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- reverse plating
- dyed yarn
- air valve
- special purpose
- needle
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/66—Devices for determining or controlling patterns ; Programme-control arrangements
- D04B15/80—Devices for determining or controlling patterns ; Programme-control arrangements characterised by the thread guides used
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention belongs to the field of textiles and provides a weft knitting single-side reverse plating jacquard fabric production method and special devices. According to weft knitting single-side reverse plating jacquard fabric, a flat knit organization serves as a basic organization, one special device for reverse plating is additionally arranged on each looping system of a weft knitting four-needle-passage single knitting machine, two kinds of dyed yarns are arranged on two yarn guiding fingers of each special device for reverse plating in a threading mode respectively and meanwhile fed into the corresponding looping system, and under the action of a control system, reverse plating is performed according to pattern information so that the jacquard fabric can be formed. Forming of the jacquard fabric is achieved through reverse coverage of the yarns instead of needle selection, the size of patterns is not limited, and the organization is even and stable in structure. The single-side jacquard fabric is small in longitudinal and transverse extensibility, stiff and smooth, and the patterns can be freely designed; adaptability of raw materials is wide, only water washing shaping is needed in post-processing, and production cost is reduced; an existing weft knitting four-needle-passage single knitting machine can be improved. Due to the devices and the method, the structure is simple and production efficiency is high.
Description
Technical field
The present invention relates to weft-knitted one side reverse plating jacquard fabric production technical field, disclose a kind of method based on weft-knitted four needle track single knitting machine production reverse plating jacquard fabrics and special purpose device especially.
Background technology
Weft knitting plated fabric refers to the kind fabric produced on weft-knitted single knitting machine, be characterized in: all coils on fabric or coil sections are formed by two one threads, the coil that two one threads are formed is in the obverse and reverse of fabric as requested respectively, can be divided into whole coil plaiting and the large class of coil sections plaiting two.What patent of the present invention related to is weft knitting all coil plated fabrics.
At present, weft-knitted plated fabric is mainly produced on weft-knitted four needle track single knitting machines, is generally plain color product, and the main finishing technique rearward of formation of flower pattern obtains, as stamp, and embossing, etching etc.Postfinishing process needs to adopt operation and the equipment such as stamp, embossing, etching, not only increases production cost, and adds the pollution to environment; Computer jacquard single knitting machine main production structure class jacquard fabric, when carrying out color jacquard weave class fabric and producing because of the impact by float length, Jacquard size is restricted.
Summary of the invention
The object of patent of the present invention is production method and the special purpose device that will provide a class weft knitting one side reverse plating jacquard fabric, through installing additional on the weft knitting four needle track single knitting machine of reverse plating device and control system, utilize the one side jacquard fabric that two kinds of dyed yarns are produced in the exchange covering formation flower pattern of fabric face.This type of jacquard fabric flower pattern size is unrestricted, and uniform texture is stablized, and Final finishing only simply need be washed, formalize.
The invention has the advantages that provided one side jacquard fabric Stability Analysis of Structures, vertical horizontal extension are little, well-pressed, flower pattern can freely design; Adaptability to raw materials is wide, can make plurality of raw materials, as various hair, fiber crops, silk, chemical fibre, cotton etc.; Post processing only needs washing sizing, decreases the operation of post processing, eliminates a large amount of post processing equipment investments, reduces production cost; Do not need special equipment, just can produce this type of fabric to the transformation of existing weft-knitted four needle track single knitting machines, improvement cost is low.Apparatus and method provided by the invention, structure is simple, and the formation of flower pattern is not realize by needle selection and lean on the exchange covering of yarn to be formed, and therefore production efficiency is high.
For realizing above object, principle of the present invention is using the plain stitch of one side latitude as elementary organization, knitting needle is by triangle needle selection, the plain stitch of braiding one side latitude, a reverse plating special purpose device is installed additional in each cam system of weft-knitted four needle track single knitting machine, two guide fingers of reverse plating special purpose device are respectively worn different dyed yarn and are fed cam system simultaneously, and under control system effect, carry out reverse plating formation jacquard fabric in conjunction with flower pattern information.
A concrete technical scheme of the present invention there is provided a kind of reverse plating special purpose device, comprise two air valves, guide finger bracket, the right-hand member of two back-moving springs is separately fixed at the front end of two guide fingers, the left end of two back-moving springs is separately fixed at the right-hand member of guide finger bracket, two guide fingers are inserted in guide finger bracket respectively, air valve and back-moving spring cooperatively interact and determine the turnover of guide finger, the guide finger thread guide eyelet of front end and the distance of knitting needle are changed, thus change the size of Feeding point β, the β that Feeding point is large
bdyed yarn in the upper thread guide eyelet of guide finger is wire gauze, the β that Feeding point is little
adyed yarn on guide finger is plaiting and veil.Reverse plating special purpose device base is screwed on machine sinker table face, and anti-needle latch backwash plate washer is screwed on reverse plating device pedestal.
Described reverse plating special purpose device, is characterized in that: wear dyed yarn A, dyed yarn B respectively in the corresponding thread guide eyelet of two guide fingers; When an air valve is opened, promote the guide finger of correspondence position radially to syringe medial movement, make back-moving spring tensioning, guide finger is close to knitting needle, dyed yarn A in corresponding thread guide eyelet is encased inside knitting needle and forms veil, now another air valve is closed, and the guide finger of correspondence position is away from knitting needle, and the dyed yarn B worn in corresponding thread guide eyelet is encased inside knitting needle and forms wire gauze; When an air valve is closed, back-moving spring is replied and the guide of correspondence position finger is radially moved outside syringe, thus makes corresponding thread guide eyelet away from knitting needle, and the dyed yarn A in corresponding thread guide eyelet is encased inside knitting needle and forms wire gauze, now another air valve is opened, and dyed yarn B is encased inside knitting needle and forms veil.Distance between reverse plating special purpose device base and guide finger bracket determines the adjustable range of Feeding point β, can set as required.
Described pattern data file, is characterized in that: during design flower pattern figure, utilizes different colours block to distinguish different dyed yarn overlay area in reverse plating tissue.
Described reverse plating special purpose device, is characterized in that: according to the opening and closing of pattern data document control air valve, thus changes the Feeding point β of two kinds of dyed yarns
aand β
b, A dyed yarn as veil then corresponding air valve open, B dyed yarn as wire gauze then corresponding air valve close, vice versa, reaches the object of reverse plating.
Described control system, it is characterized in that: comprise the encoder linked together with main shaft, obtain pin synchronizing signal, signal is sent to master controller process by encoder, master controller exports choosing of corresponding air valve according to flower pattern file data or does not select generation control signal, send control signal to drive circuit, drive circuit drives reverse plating special purpose device to perform jacquard information.
Another concrete technical scheme of the present invention there is provided a kind of production method of weft-knitted one side reverse plating jacquard fabric, and it is characterized in that, concrete steps are:
The first step, configuration of entrying: as shown in Figure 1, each cam system feeding A, B two kinds of dyed yarns, A, B dyed yarn has different Feeding point, and dyed yarn A covers on the dyed yarn B as wire gauze as veil.When needs reverse plating jacquard weave, control system according to flower pattern document control guide finger to change A dyed yarn, the pad yarn angle of B dyed yarn makes wire gauze B become veil to cover above A dyed yarn.
Second step, pattern data: in reverse plating jacquard fabric design software, design pattern data information as required, utilizes different colours to distinguish A dyed yarn and cover B dyed yarn region and B dyed yarn covering A dyed yarn region.As shown in Figure 4, black coil region represents A dyed yarn and covers B dyed yarn region, and white wire collar region represents B yarn and covers A yarn region.Pattern data information is converted to the upper machine file of controlled guide finger processed work, just can control the covering relation of dyed yarn in actual weaving process.
3rd step, looming weaving: the control system upper machine file being imported to machine, reverse plating special purpose device controls guide finger moving radially along syringe according to upper machine fileinfo, realize changing the Feeding point of guide finger thus reach the object of reverse plating, carrying out the braiding of designed jacquard fabric.
After 4th step, lower machine, fabric obtains reverse plating jacquard weave finished product fabric through simple finishing process such as washing sizings.
The technical problem that the present invention solves is:
The control system of reverse plating device controls the radial motion of guide finger along syringe of reverse plating device according to the pattern data information that jacquard fabric design software provides, weft-knitted four needle track single knitting machines produce weft-knitted one side reverse plating jacquard fabric, overcome existing one side jacquard fabric flower type structure simple, change little, design restricted shortcomings and deficiencies; Stability Analysis of Structures, the vertical horizontal extension of fabric are little, well-pressed, and flower pattern can freely design, and flower pattern size is unrestricted, there is no this series products in the market.
Brief description of drawings
Now with reference to accompanying drawing, embodiment of the present invention are described, wherein:
Fig. 1 reverse plating is entried position relationship schematic diagram, and Fig. 1 (1) is front view, and Fig. 1 (2) is top view
Fig. 2 reverse plating special purpose device front view schematic diagram
Fig. 3 reverse plating special purpose device top view schematic diagram
Fig. 4 reverse plating coil schematic diagram
Fig. 5 reverse plating special purpose device control system and control flow chart
Detailed description of preferred embodiments
For making the present invention become apparent, hereby with preferred embodiment, and accompanying drawing is coordinated to be described in detail below.Should be understood that these embodiments are only not used in for illustration of the present invention to limit the scope of the invention.In addition should be understood that those skilled in the art can make various changes or modifications the present invention after having read the present invention and having told about content, these equivalent form of values fall within the application's appended claims limited range equally.
Shown in composition graphs 1 ~ Fig. 5, following each embodiment all adopts the method and the special purpose device that are suitable for producing weft-knitted one side reverse plating jacquard fabric of the present invention.
The unlatching of this device to be control system according to the instruction of flower pattern file control air valve, the unlatching of air valve control the change of the position of guide finger thus the Feeding point changing yarn to realize reverse plating.This device can be installed at the production weft-knitted four needle track single knitting machines realizing the reverse plating jacquard fabric of any flower pattern.
< embodiment >
Figure 1 shows that reverse plating is entried position relationship schematic diagram, each cam system feeding A, B two kinds of dyed yarns, A, B dyed yarn has identical vertical carrying angle α, different Feeding point β
aand β
b, work as β
abe less than β
btime, dyed yarn A covers on the dyed yarn B as wire gauze as veil.When needs reverse plating jacquard weave, control system is pointed according to flower pattern document control guide to change A dyed yarn, the pad yarn angle of B dyed yarn makes the Feeding point of B yarn become β
a, wire gauze B becomes veil and covers above A dyed yarn.
Shown in Fig. 2 and Fig. 3, be respectively front view and the top view of reverse plating special purpose device schematic diagram, Fig. 4 is reverse plating coil schematic diagram, and black coil region represents A dyed yarn and covers B dyed yarn region, and white wire collar region represents B yarn and covers A yarn region.Fig. 5 is reverse plating special purpose device control system and control flow chart.
Described reverse plating special purpose device, comprise two air valves 1, 1 ', guide finger bracket 2, two back-moving springs 3, the right-hand member of 3 ' is separately fixed at two guide fingers 4, the front end of 4 ', two back-moving springs 3, the left end of 3 ' is separately fixed at the right-hand member of guide finger bracket 2, two guide fingers 4, 4 ' is inserted in guide finger bracket 2 respectively, air valve 1, 1 ' and back-moving spring 3, 3 ' cooperatively interacts determines guide finger 4, the turnover of 4 ', guide is made to point 4, the thread guide eyelet 5 of 4 ' front end, 5 ' changes with the distance of knitting needle 12, thus change the size of Feeding point β, the β that Feeding point is large
bdyed yarn in the upper thread guide eyelet of guide finger is wire gauze, the β that Feeding point is little
adyed yarn on guide finger is plaiting and veil.Reverse plating special purpose device base 7 is fixed on machine sinker table face 6 by screw 8, and anti-needle latch backwash plate washer 10 is fixed on reverse plating special purpose device base 7 by screw 9.
Described reverse plating special purpose device, is characterized in that: wear A dyed yarn in thread guide eyelet 5, wears B dyed yarn in thread guide eyelet 5 '; When air valve 1 is opened, promote guide finger 4 radially to syringe 11 medial movement, make back-moving spring 3 tensioning, guide finger 4 is close to knitting needle 12, dyed yarn A in thread guide eyelet 5 is encased inside knitting needle 12 and forms veil, and now air valve 1 ' is closed, and dyed yarn B is encased inside knitting needle 12 and forms wire gauze; When air valve 1 is closed, back-moving spring 3 is replied and guide finger 4 is radially moved outside syringe 11, thus makes thread guide eyelet 5 away from knitting needle 12, and the dyed yarn A in thread guide eyelet 5 is encased inside knitting needle 12 and forms wire gauze, now air valve 1 ' is opened, and dyed yarn B is encased inside knitting needle 12 and forms veil.Distance between reverse plating special purpose device base 7 and guide finger bracket 2 determines the adjustable range of Feeding point β, can set as required.
Described pattern data file, is characterized in that: during design flower pattern figure, utilizes different colours block to distinguish different dyed yarn overlay area in reverse plating tissue.
Described reverse plating special purpose device, is characterized in that: according to the opening and closing of pattern data document control air valve, thus changes the Feeding point β of two kinds of dyed yarns
aand β
b, A dyed yarn as veil then corresponding air valve open, B dyed yarn as wire gauze then corresponding air valve close, vice versa, reaches the object of reverse plating.
Described control system 13, it is characterized in that: comprise the encoder 14 linked together with main shaft, obtain pin 12 synchronizing signal, signal sends to master controller 15 to process by encoder 14, master controller exports choosing of corresponding air valve according to flower pattern file data or does not select generation control signal, control signal is sent to drive circuit 16, drive circuit 16 drives reverse plating special purpose device to perform jacquard information.
A production method for weft-knitted one side reverse plating jacquard fabric, comprises the steps:
The first step, configuration of entrying: as shown in Figure 3, each cam system feeding A, B two kinds of dyed yarns, A, B yarn has different Feeding point, and veil A covers on wire gauze B.When needs jacquard weave, machine computer makes wire gauze B become veil with the pad yarn angle changing A yarn B yarn to cover above A yarn according to flower pattern document control guide finger.
Second step, pattern data: in reverse plating jacquard fabric design software, design pattern data information as required, utilizes different colours to distinguish A dyed yarn and cover B dyed yarn region and B dyed yarn covering A dyed yarn region.As shown in Figure 4, black coil region represents A dyed yarn and covers B dyed yarn region, and white wire collar region represents B yarn and covers A yarn region.Pattern data information is converted to the upper machine file of controlled guide finger processed work, just can control the covering relation of dyed yarn in actual weaving process.
3rd step, looming weaving: the control system upper machine file being imported to machine, reverse plating special purpose device controls guide finger moving radially along syringe according to upper machine fileinfo, realize changing the Feeding point of guide finger thus reach the object of reverse plating, carrying out the braiding of designed jacquard fabric.
After 4th step, lower machine, fabric obtains reverse plating jacquard weave finished product fabric through simple finishing process such as washing sizings.
Claims (7)
1. a weft-knitted one side reverse plating jacquard fabric, it is characterized in that: using the plain stitch of one side latitude as elementary organization, a reverse plating special purpose device is installed additional in each cam system of weft-knitted four needle track single knitting machine, two guides of reverse plating special purpose device point (4), (4 ') respectively wears dyed yarn (A), (B) feeds cam system simultaneously, under control system effect, carry out reverse plating in conjunction with flower pattern information and form jacquard fabric.
2. the production method of weft-knitted one side reverse plating jacquard fabric according to claim 1, it is characterized in that: the knitting needle of weft-knitted four needle track single knitting machines is by triangle needle selection, the plain stitch of braiding one side latitude, adopt reverse plating special purpose device, according to pattern data file, realize reverse plating loop selection.
3. the reverse plating special purpose device according to claim 1 and 2, it is characterized in that: comprise two air valves (1), (1 '), guide finger bracket (2), two back-moving springs (3), the right-hand member of (3 ') is separately fixed at two guides finger (4), the front end of (4 '), two back-moving springs (3), the left end of (3 ') is separately fixed at the right-hand member of guide finger bracket (2), two guides finger (4), (4 ') is inserted in guide finger bracket (2) respectively, air valve (1), (1 ') and back-moving spring (3), (3 ') cooperatively interacts and determines guide finger (4), the turnover of (4 '), guide is made to point (4), the thread guide eyelet (5) of (4 ') front end, (5 ') changes with the distance of knitting needle (12), thus change the size of Feeding point (β), (the β that Feeding point is large
b) dyed yarn in the upper thread guide eyelet of guide finger is wire gauze, (the β that Feeding point is little
a) guide finger on dyed yarn be plaiting and veil.Reverse plating special purpose device base (7) is fixed on machine sinker table face (6) by screw (8), and anti-needle latch backwash plate washer (10) is fixed on reverse plating special purpose device base (7) by screw (9).
4. the reverse plating special purpose device according to claims 1,2 and 3, is characterized in that: wear A dyed yarn in thread guide eyelet 5, wears B dyed yarn in thread guide eyelet 5 '; When air valve (1) is opened, promote guide finger (4) radially to syringe (11) medial movement, make back-moving spring (3) tensioning, guide finger (4) is close to knitting needle (12), dyed yarn (A) in thread guide eyelet (5) is encased inside knitting needle (12) and forms veil, now air valve (1 ') is closed, and dyed yarn (B) is encased inside knitting needle (12) and forms wire gauze; When air valve (1) is closed, back-moving spring (3) is replied and is made guide finger (4) radially mobile to syringe (11) outside, thus make thread guide eyelet (5) away from knitting needle (12), dyed yarn (A) in thread guide eyelet (5) is encased inside knitting needle (12) and forms wire gauze, now air valve (1 ') is opened, and dyed yarn (B) is encased inside knitting needle (12) and forms veil.Distance between reverse plating device pedestal (7) and guide finger bracket (2) determines the adjustable range of Feeding point (β), can set as required.
5. pattern data file according to claim 2, is characterized in that: during design flower pattern figure, utilizes different colours block to distinguish different dyed yarn overlay area in reverse plating tissue.
6. the reverse plating device according to claim 3,4, is characterized in that: according to the opening and closing of pattern data document control air valve, thus changes the Feeding point (β of two kinds of dyed yarns
a) and (β
b), A dyed yarn as veil then corresponding air valve open, B dyed yarn as wire gauze then corresponding air valve close, vice versa, reaches the object of reverse plating.
7. the control system (13) according to claims, it is characterized in that: comprise the encoder (14) linked together with main shaft, obtain pin (12) synchronizing signal, signal sends to master controller (15) to process by encoder (14), master controller exports choosing of corresponding air valve according to flower pattern file data or does not select generation control signal, control signal is sent to drive circuit (16), drive circuit (16) drives reverse plating special purpose device to perform jacquard information.
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Cited By (10)
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CN110184729A (en) * | 2019-05-28 | 2019-08-30 | 广州市天海花边有限公司 | It is a kind of for weft-knitted computer jacquard cotton lace fabric and its comb teeth part of production |
CN110678593A (en) * | 2017-04-07 | 2020-01-10 | 株式会社岛精机制作所 | Plating knitting method in flat knitting machine |
CN110857482A (en) * | 2018-08-22 | 2020-03-03 | 义大科技股份有限公司 | Yarn feeding device of single-needle two-side circular knitting machine |
CN112176511A (en) * | 2019-07-01 | 2021-01-05 | 佰龙机械厂股份有限公司 | Weft knitting machine knitting structure with yarn position changeable |
EP3770312A1 (en) | 2019-07-23 | 2021-01-27 | Pai Lung Machinery Mill Co., Ltd. | Weft knitting machine capable of changing yarn positions |
KR20210011534A (en) | 2019-07-22 | 2021-02-02 | 파이룽 머시너리 밀 코., 엘티디. | Weft knitting machine knitting structure with changeable yarn positions |
CN112981678A (en) * | 2021-02-07 | 2021-06-18 | 李炳贤 | Weft knitting plated lining veil jacquard fabric and weaving method thereof |
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CN110678593A (en) * | 2017-04-07 | 2020-01-10 | 株式会社岛精机制作所 | Plating knitting method in flat knitting machine |
CN110678593B (en) * | 2017-04-07 | 2021-04-27 | 株式会社岛精机制作所 | Plating knitting method in flat knitting machine |
CN110857482A (en) * | 2018-08-22 | 2020-03-03 | 义大科技股份有限公司 | Yarn feeding device of single-needle two-side circular knitting machine |
CN110184729A (en) * | 2019-05-28 | 2019-08-30 | 广州市天海花边有限公司 | It is a kind of for weft-knitted computer jacquard cotton lace fabric and its comb teeth part of production |
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EP3770312A1 (en) | 2019-07-23 | 2021-01-27 | Pai Lung Machinery Mill Co., Ltd. | Weft knitting machine capable of changing yarn positions |
CN113279131A (en) * | 2020-02-19 | 2021-08-20 | 王子明 | Yarn feeding device |
TWI739310B (en) * | 2020-02-19 | 2021-09-11 | 王子明 | Yarn feeding device |
CN112981678A (en) * | 2021-02-07 | 2021-06-18 | 李炳贤 | Weft knitting plated lining veil jacquard fabric and weaving method thereof |
CN114318647A (en) * | 2021-02-23 | 2022-04-12 | 连云港杜钟新奥神氨纶有限公司 | Exchange plating yarn feeding device and method for manufacturing anti-loosing weft-knitted exchange plating jacquard fabric |
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