CN106629049A - High-speed and heavy haul railway fastener nylon part water absorption and transfer processing production line - Google Patents

High-speed and heavy haul railway fastener nylon part water absorption and transfer processing production line Download PDF

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Publication number
CN106629049A
CN106629049A CN201610969602.7A CN201610969602A CN106629049A CN 106629049 A CN106629049 A CN 106629049A CN 201610969602 A CN201610969602 A CN 201610969602A CN 106629049 A CN106629049 A CN 106629049A
Authority
CN
China
Prior art keywords
track
heavy haul
haul railway
railway fastener
high speed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610969602.7A
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Chinese (zh)
Inventor
汤啸
杨君平
汤克红
朱世岳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Tiantai Xianghe Industry Co Ltd
Original Assignee
Zhejiang Tiantai Xianghe Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Tiantai Xianghe Industry Co Ltd filed Critical Zhejiang Tiantai Xianghe Industry Co Ltd
Priority to CN201610969602.7A priority Critical patent/CN106629049A/en
Publication of CN106629049A publication Critical patent/CN106629049A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/02Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid
    • B65G49/025Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid conveyor feeding and discharging means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00Roller-ways
    • B65G13/02Roller-ways having driven rollers
    • B65G13/06Roller driving means
    • B65G13/07Roller driving means having endless driving elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

A high-speed and heavy haul railway fastener nylon part water absorption and transfer processing production line comprises injection molding machines, a transfer track, a water pond and a motor, wherein transfer rollers are distributed on the transfer track and are driven by the motor. The production line is characterized in that the transfer track comprises a main track, auxiliary tracks, a transfer track and a blanking track, the injection molding machines are distributed on two sides of the main track, the transfer track is arranged at the bottom of the water pond, the feeding end of the transfer track is connected with the main track through the auxiliary track, and the discharging end of the transfer track is connected with the blanking track through the auxiliary track. The high-speed and heavy haul railway fastener nylon part water absorption and transfer processing production line conveys injection molding products to the water pond through the transfer track at a time, is high in operation efficiency and well adapts to the production status that injection molding machines in a workshop are intensive.

Description

Absorb water and arrange process for producing line with heavy haul railway fastener nylon part at a high speed
Technical field
The present invention relates to a kind of absorb water and arrange process for producing line with heavy haul railway fastener nylon part at a high speed.
Background technology
At a high speed with heavy haul railway fastener nylon part due to being plastic products, plastic products first will with high temperature in injection moulding process Plastic heating is to below softening point, then Jing high pressure is injected into the plastics of softening in mold cavity, after rapidly cooling down, die sinking Product is taken out, therefore, it is the key for affecting plastic products service life and intensity that the internal stress of plastic products itself is concentrated, Generally need to carry out water suction modulation treatment to being molded by the product for coming, traditional method of adjustment is to remove moulding by manipulator Modulation pond is moved to, limited amount is once carried, operating efficiency is low, if workshop is distributed with large quantities of injection machines, needs A dead lift, it is cumbersome.
The content of the invention
It is an object of the invention to provide a kind of absorb water and arrange process for producing line with heavy haul railway fastener nylon part at a high speed, pass through Injection-molded item is disposably delivered to transmission track pond, and operating efficiency is high, more adapts to the more intensive life of workshop injection machine Occurrence condition.
The object of the present invention is achieved like this:It is a kind of to absorb water and arrange process for producing with heavy haul railway fastener nylon part at a high speed Line, including injection machine, transmission track, pond, motor, are distributed with transfer roller on transmission track, transfer roller is by Motor drive, transmission Track includes main orbit, Auxiliary Track, modulation track, blanking track, and injection machine is distributed in main orbit both sides, and modulation track is arranged In basin bottom, the feed end for modulating track connects blanking by Auxiliary Track connection main orbit, discharge end by Auxiliary Track Track.
Preferably, the modulation track is snakelike, heater is provided with pond, for the water temperature in balancing tank.
Preferably, the adjacent transfer roller from independent chain and its with sprocket wheel transmission power, the motor interval It is distributed on transmission track, and is connected with adjacent transfer roller.
Preferably, the motor is erected at transmission track top.
Preferably, the modulation track disconnects with the chain of Auxiliary Track joint, modulates the transfer roller in track by only Vertical Motor drive.
Preferably, at least one chain gap is formed and has more than two sections defeated in modulation track in the modulation track Portion is sent, each delivery section is by independent Motor drive.
Preferably, the main orbit is the linear structure of strip.
Preferably, described Auxiliary Track is the one section of slope track and one section of horizontal rail being connected with each other.
Preferably, the both sides of the transfer roller of the transmission track are provided with guide wall.
Preferably, the blanking track is ramp structure, and sprocket wheel, transmission are not provided with the transfer roller in blanking track Chain and the motor of driving.
The present invention is prominent and beneficial compared to existing technology to be had the technical effect that:
1st, the present invention is combined each injection machine by transmission track, the convenient injection-molded item for producing injection machine Quickly it is sent to pond and is modulated process;
2nd, snakelike modulation track increased shift motion of the plastic products in pond, reduce the occupancy face in pond Product;
3rd, pond temperature is adjustable, meets the Water condition technique of nylon products, makes product meet quality requirement;
4th, adjacent transfer roller is connected by independent chain, and by some motors respectively as traction power, it is to avoid long-chain The load excessive that bar brings, and because motor breaks down causes the situation of whole piece transmission track shutdown during single motor driving Occur;And for the complicated run trace of transmission track, single reel chain also there is a problem of installing inconvenient.
Description of the drawings
Fig. 1 is the three-dimensional structure diagram of the present invention;
Fig. 2 is the plan of the present invention;
Fig. 3 is the attachment structure figure of transfer roller of the present invention.
Reference:1st, injection machine;2nd, motor;3rd, main orbit;4th, pond;5th, track is modulated;6th, blanking track;7th, transmit Roller;8th, chain;9th, Auxiliary Track;10th, guide wall;11st, heater.
Specific embodiment
Below in conjunction with the accompanying drawings with specific embodiment, the invention will be further described, referring to Fig. 1-3:
It is a kind of to absorb water and arrange process for producing line with heavy haul railway fastener nylon part at a high speed, including injection machine 1, transmission track, Pond 4, motor 2, are distributed with transfer roller 7 on transmission track, transfer roller 7 is arranged in parallel along transmission track length direction;Transfer roller 7 Two ends are arranged bearing and rotate with transmission track and are connected, and transfer roller 7 is driven by motor 2, and transmission track includes main orbit 3, modulation rail Road 5, Auxiliary Track 9, blanking track 6, main orbit 3 is linear structure, and injection machine 1 is symmetrically distributed in the both sides of main orbit 3, modulates rail Road 5 is arranged on the bottom of pond 4, and is provided with heater 11 in the bottom of pond 4, and heater 11 can be carried out by steam or electricity Heating and can real time record temperature, to meet the Water condition technological requirement of nylon products;The feed end of modulation track 5 passes through Auxiliary Track 9 connects main orbit 3, and discharge end connects blanking track 6 by Auxiliary Track 9, modulates the snake that track 5 is S-shaped bending Shape structure, blanking track 6 is downslope structure, and 9 points of Auxiliary Track is slope track and horizontal rail, is fed in modulation track 5 End Auxiliary Track first passes through horizontal rail connection main orbit 3, then by slope track connection modulation track 5, to facilitate injection system Product steadily enter pond 4;In the modulation discharge end of track 5, Auxiliary Track first passes through slope track connection modulation track 5, then passes through Horizontal rail connects blanking track 6, is steadily transported injection-molded item from pond 4 with facilitating.
As shown in figure 3, adjacent transfer roller 7 by independent ring chain 8 be connected transmission, and the two ends of transfer roller 7 fix with The sprocket wheel that chain 8 coordinates, the interval of motor 2 is erected on transmission track, and is passed by chain 8 with transfer roller 7 adjacent below Dynamic connection.Additionally, modulation track 5 disconnects with the chain 8 of the joint of Auxiliary Track 9, the transfer roller 7 in track 5 is modulated by independence Motor 2 drive;It is arranged such so that modulation track 5 can be with asynchronous with the transfer rate of main orbit 3 so that in pond Injection-molded item arrangement is closeer and can be advanced with slower speed, increases modulation treatment quantity, time;Meanwhile, in modulation track 5 At least one gap of chain 8 forms the delivery section for having more than two sections in modulation track 5, and each delivery section is by independent motor 2 drive, to adapt to modulate the complicated shape of the bending of track 5.Motor on transmission track is controlled by an electrical control cabinet jointly, with Workshop management personnel are facilitated to understand each motor operation situation on transmission track in time, the power supply of timely disengagement failure motor, and The rotating speed of motor on the different tracks of control.
Additionally, sprocket wheel, the chain 8 of transmission and the motor of driving can be not provided with the transfer roller 7 in blanking track 6 3, using product self gravitation blanking.
With reference to Fig. 1 and Fig. 2, the both sides of the transfer roller 7 of transmission track are provided with guide wall 10, and guide wall 10 is higher by transmission Roller 7 so that injection-molded item is limited between guide wall 10, it is to avoid laterally come off from transmission track.
Above-described embodiment is only presently preferred embodiments of the present invention, is not limited the scope of the invention according to this, therefore:It is all according to The equivalence changes that the structure of the present invention, shape, principle are done, all should be covered by within protection scope of the present invention.

Claims (10)

1. it is a kind of at a high speed and the water suction of heavy haul railway fastener nylon part arranges process for producing line, including injection machine (1), transmission track, Pond (4), motor (2), are distributed with transfer roller (7) on transmission track, transfer roller (7) is driven by motor (2), it is characterised in that: Transmission track includes main orbit (3), Auxiliary Track (9), modulation track (5), blanking track (6), and injection machine (1) is distributed in backbone Road (3) both sides, modulation track (5) is arranged on pond (4) bottom, and the feed end for modulating track (5) is connected by Auxiliary Track (9) Main orbit (3), discharge end connect blanking track (6) by Auxiliary Track (9).
2. high speed according to claim 1 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists In:Modulation track (5) is snakelike, heater (11) is provided with pond (4), for the water temperature in balancing tank (4).
3. high speed according to claim 1 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists In:The adjacent transfer roller (7) from independent chain (8) and its with sprocket wheel transmission power, the motor (2) is spaced apart On transmission track, and it is connected with adjacent transfer roller (7).
4. high speed according to claim 3 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists In:The motor (2) is erected at transmission track top.
5. high speed according to claim 3 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists In:Modulation track (5) disconnects with the chain (8) of Auxiliary Track (9) joint, modulate transfer roller (7) in track (5) by Independent motor (2) drives.
6. high speed according to claim 5 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists In:At least one chain (8) gap forms the conveying for having more than two sections in modulation track (5) in modulation track (5) Portion, each delivery section is driven by independent motor (2).
7. high speed according to claim 1 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists In:The main orbit (3) for strip linear structure.
8. high speed according to claim 1 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists In:Described Auxiliary Track (9) is the one section of slope track and one section of horizontal rail being connected with each other.
9. high speed and the water suction of heavy haul railway fastener nylon part according to any one of claim 1-8 arranges process for producing line, It is characterized in that:The both sides of the transfer roller (7) of the transmission track are provided with guide wall (10).
10. high speed according to claim 9 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists In:The blanking track (6) is ramp structure, and the chain of sprocket wheel, transmission is not provided with the transfer roller (7) in blanking track (6) Bar (8) and the motor (2) of driving.
CN201610969602.7A 2016-10-28 2016-10-28 High-speed and heavy haul railway fastener nylon part water absorption and transfer processing production line Pending CN106629049A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610969602.7A CN106629049A (en) 2016-10-28 2016-10-28 High-speed and heavy haul railway fastener nylon part water absorption and transfer processing production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610969602.7A CN106629049A (en) 2016-10-28 2016-10-28 High-speed and heavy haul railway fastener nylon part water absorption and transfer processing production line

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Publication Number Publication Date
CN106629049A true CN106629049A (en) 2017-05-10

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109927322A (en) * 2019-04-19 2019-06-25 浙江天台祥和实业股份有限公司 A kind of nylon part water suction modulating equipment
CN111002606A (en) * 2019-12-17 2020-04-14 德仕科技(深圳)有限公司 Boiling and air drying equipment for electric toothbrush support

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1335943A (en) * 1971-11-18 1973-10-31 Setim Soc Detudes Tech Des Ind Cooling products by immersion in liquid
CN102873115A (en) * 2012-09-27 2013-01-16 鞍钢股份有限公司 On-line hot bath cooling device for high-speed wires and control system of on-line hot bath cooling device
CN204340232U (en) * 2014-11-28 2015-05-20 天津市柯文制模注塑有限公司 A kind of damping room for nylon material
CN104647684A (en) * 2013-11-25 2015-05-27 陈素洁 Batch production system for injection molding products
CN104669506A (en) * 2013-11-26 2015-06-03 蔡静君 Split type injection molding workshop structure
CN205553112U (en) * 2016-05-09 2016-09-07 安徽欧通机电科技股份有限公司 Prevents at cooling turnover pond of injection molding deformation
CN206142448U (en) * 2016-10-28 2017-05-03 浙江天台祥和实业股份有限公司 High -speed and heavily loaded railway fastener nylon spare absorbs water to transfer and puts processing production line

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1335943A (en) * 1971-11-18 1973-10-31 Setim Soc Detudes Tech Des Ind Cooling products by immersion in liquid
CN102873115A (en) * 2012-09-27 2013-01-16 鞍钢股份有限公司 On-line hot bath cooling device for high-speed wires and control system of on-line hot bath cooling device
CN104647684A (en) * 2013-11-25 2015-05-27 陈素洁 Batch production system for injection molding products
CN104669506A (en) * 2013-11-26 2015-06-03 蔡静君 Split type injection molding workshop structure
CN204340232U (en) * 2014-11-28 2015-05-20 天津市柯文制模注塑有限公司 A kind of damping room for nylon material
CN205553112U (en) * 2016-05-09 2016-09-07 安徽欧通机电科技股份有限公司 Prevents at cooling turnover pond of injection molding deformation
CN206142448U (en) * 2016-10-28 2017-05-03 浙江天台祥和实业股份有限公司 High -speed and heavily loaded railway fastener nylon spare absorbs water to transfer and puts processing production line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109927322A (en) * 2019-04-19 2019-06-25 浙江天台祥和实业股份有限公司 A kind of nylon part water suction modulating equipment
CN111002606A (en) * 2019-12-17 2020-04-14 德仕科技(深圳)有限公司 Boiling and air drying equipment for electric toothbrush support

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Application publication date: 20170510