CN106629049A - High-speed and heavy haul railway fastener nylon part water absorption and transfer processing production line - Google Patents
High-speed and heavy haul railway fastener nylon part water absorption and transfer processing production line Download PDFInfo
- Publication number
- CN106629049A CN106629049A CN201610969602.7A CN201610969602A CN106629049A CN 106629049 A CN106629049 A CN 106629049A CN 201610969602 A CN201610969602 A CN 201610969602A CN 106629049 A CN106629049 A CN 106629049A
- Authority
- CN
- China
- Prior art keywords
- track
- heavy haul
- haul railway
- railway fastener
- high speed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 239000004677 Nylon Substances 0.000 title claims abstract description 21
- 229920001778 nylon Polymers 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title abstract 5
- 238000010521 absorption reaction Methods 0.000 title abstract 3
- 230000005540 biological transmission Effects 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 18
- 238000002347 injection Methods 0.000 claims description 12
- 239000007924 injection Substances 0.000 claims description 12
- 238000001746 injection moulding Methods 0.000 abstract description 5
- 238000007599 discharging Methods 0.000 abstract 1
- 239000004033 plastic Substances 0.000 description 7
- 229920003023 plastic Polymers 0.000 description 7
- 238000005452 bending Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 241000270295 Serpentes Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/02—Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid
- B65G49/025—Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid conveyor feeding and discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/02—Roller-ways having driven rollers
- B65G13/06—Roller driving means
- B65G13/07—Roller driving means having endless driving elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
A high-speed and heavy haul railway fastener nylon part water absorption and transfer processing production line comprises injection molding machines, a transfer track, a water pond and a motor, wherein transfer rollers are distributed on the transfer track and are driven by the motor. The production line is characterized in that the transfer track comprises a main track, auxiliary tracks, a transfer track and a blanking track, the injection molding machines are distributed on two sides of the main track, the transfer track is arranged at the bottom of the water pond, the feeding end of the transfer track is connected with the main track through the auxiliary track, and the discharging end of the transfer track is connected with the blanking track through the auxiliary track. The high-speed and heavy haul railway fastener nylon part water absorption and transfer processing production line conveys injection molding products to the water pond through the transfer track at a time, is high in operation efficiency and well adapts to the production status that injection molding machines in a workshop are intensive.
Description
Technical field
The present invention relates to a kind of absorb water and arrange process for producing line with heavy haul railway fastener nylon part at a high speed.
Background technology
At a high speed with heavy haul railway fastener nylon part due to being plastic products, plastic products first will with high temperature in injection moulding process
Plastic heating is to below softening point, then Jing high pressure is injected into the plastics of softening in mold cavity, after rapidly cooling down, die sinking
Product is taken out, therefore, it is the key for affecting plastic products service life and intensity that the internal stress of plastic products itself is concentrated,
Generally need to carry out water suction modulation treatment to being molded by the product for coming, traditional method of adjustment is to remove moulding by manipulator
Modulation pond is moved to, limited amount is once carried, operating efficiency is low, if workshop is distributed with large quantities of injection machines, needs
A dead lift, it is cumbersome.
The content of the invention
It is an object of the invention to provide a kind of absorb water and arrange process for producing line with heavy haul railway fastener nylon part at a high speed, pass through
Injection-molded item is disposably delivered to transmission track pond, and operating efficiency is high, more adapts to the more intensive life of workshop injection machine
Occurrence condition.
The object of the present invention is achieved like this：It is a kind of to absorb water and arrange process for producing with heavy haul railway fastener nylon part at a high speed
Line, including injection machine, transmission track, pond, motor, are distributed with transfer roller on transmission track, transfer roller is by Motor drive, transmission
Track includes main orbit, Auxiliary Track, modulation track, blanking track, and injection machine is distributed in main orbit both sides, and modulation track is arranged
In basin bottom, the feed end for modulating track connects blanking by Auxiliary Track connection main orbit, discharge end by Auxiliary Track
Track.
Preferably, the modulation track is snakelike, heater is provided with pond, for the water temperature in balancing tank.
Preferably, the adjacent transfer roller from independent chain and its with sprocket wheel transmission power, the motor interval
It is distributed on transmission track, and is connected with adjacent transfer roller.
Preferably, the motor is erected at transmission track top.
Preferably, the modulation track disconnects with the chain of Auxiliary Track joint, modulates the transfer roller in track by only
Vertical Motor drive.
Preferably, at least one chain gap is formed and has more than two sections defeated in modulation track in the modulation track
Portion is sent, each delivery section is by independent Motor drive.
Preferably, the main orbit is the linear structure of strip.
Preferably, described Auxiliary Track is the one section of slope track and one section of horizontal rail being connected with each other.
Preferably, the both sides of the transfer roller of the transmission track are provided with guide wall.
Preferably, the blanking track is ramp structure, and sprocket wheel, transmission are not provided with the transfer roller in blanking track
Chain and the motor of driving.
The present invention is prominent and beneficial compared to existing technology to be had the technical effect that：
1st, the present invention is combined each injection machine by transmission track, the convenient injection-molded item for producing injection machine
Quickly it is sent to pond and is modulated process；
2nd, snakelike modulation track increased shift motion of the plastic products in pond, reduce the occupancy face in pond
Product；
3rd, pond temperature is adjustable, meets the Water condition technique of nylon products, makes product meet quality requirement；
4th, adjacent transfer roller is connected by independent chain, and by some motors respectively as traction power, it is to avoid long-chain
The load excessive that bar brings, and because motor breaks down causes the situation of whole piece transmission track shutdown during single motor driving
Occur；And for the complicated run trace of transmission track, single reel chain also there is a problem of installing inconvenient.
Description of the drawings
Fig. 1 is the three-dimensional structure diagram of the present invention；
Fig. 2 is the plan of the present invention；
Fig. 3 is the attachment structure figure of transfer roller of the present invention.
Reference：1st, injection machine；2nd, motor；3rd, main orbit；4th, pond；5th, track is modulated；6th, blanking track；7th, transmit
Roller；8th, chain；9th, Auxiliary Track；10th, guide wall；11st, heater.
Specific embodiment
Below in conjunction with the accompanying drawings with specific embodiment, the invention will be further described, referring to Fig. 1-3：
It is a kind of to absorb water and arrange process for producing line with heavy haul railway fastener nylon part at a high speed, including injection machine 1, transmission track,
Pond 4, motor 2, are distributed with transfer roller 7 on transmission track, transfer roller 7 is arranged in parallel along transmission track length direction；Transfer roller 7
Two ends are arranged bearing and rotate with transmission track and are connected, and transfer roller 7 is driven by motor 2, and transmission track includes main orbit 3, modulation rail
Road 5, Auxiliary Track 9, blanking track 6, main orbit 3 is linear structure, and injection machine 1 is symmetrically distributed in the both sides of main orbit 3, modulates rail
Road 5 is arranged on the bottom of pond 4, and is provided with heater 11 in the bottom of pond 4, and heater 11 can be carried out by steam or electricity
Heating and can real time record temperature, to meet the Water condition technological requirement of nylon products；The feed end of modulation track 5 passes through
Auxiliary Track 9 connects main orbit 3, and discharge end connects blanking track 6 by Auxiliary Track 9, modulates the snake that track 5 is S-shaped bending
Shape structure, blanking track 6 is downslope structure, and 9 points of Auxiliary Track is slope track and horizontal rail, is fed in modulation track 5
End Auxiliary Track first passes through horizontal rail connection main orbit 3, then by slope track connection modulation track 5, to facilitate injection system
Product steadily enter pond 4；In the modulation discharge end of track 5, Auxiliary Track first passes through slope track connection modulation track 5, then passes through
Horizontal rail connects blanking track 6, is steadily transported injection-molded item from pond 4 with facilitating.
As shown in figure 3, adjacent transfer roller 7 by independent ring chain 8 be connected transmission, and the two ends of transfer roller 7 fix with
The sprocket wheel that chain 8 coordinates, the interval of motor 2 is erected on transmission track, and is passed by chain 8 with transfer roller 7 adjacent below
Dynamic connection.Additionally, modulation track 5 disconnects with the chain 8 of the joint of Auxiliary Track 9, the transfer roller 7 in track 5 is modulated by independence
Motor 2 drive；It is arranged such so that modulation track 5 can be with asynchronous with the transfer rate of main orbit 3 so that in pond
Injection-molded item arrangement is closeer and can be advanced with slower speed, increases modulation treatment quantity, time；Meanwhile, in modulation track 5
At least one gap of chain 8 forms the delivery section for having more than two sections in modulation track 5, and each delivery section is by independent motor
2 drive, to adapt to modulate the complicated shape of the bending of track 5.Motor on transmission track is controlled by an electrical control cabinet jointly, with
Workshop management personnel are facilitated to understand each motor operation situation on transmission track in time, the power supply of timely disengagement failure motor, and
The rotating speed of motor on the different tracks of control.
Additionally, sprocket wheel, the chain 8 of transmission and the motor of driving can be not provided with the transfer roller 7 in blanking track 6
3, using product self gravitation blanking.
With reference to Fig. 1 and Fig. 2, the both sides of the transfer roller 7 of transmission track are provided with guide wall 10, and guide wall 10 is higher by transmission
Roller 7 so that injection-molded item is limited between guide wall 10, it is to avoid laterally come off from transmission track.
Above-described embodiment is only presently preferred embodiments of the present invention, is not limited the scope of the invention according to this, therefore：It is all according to
The equivalence changes that the structure of the present invention, shape, principle are done, all should be covered by within protection scope of the present invention.
Claims (10)
1. it is a kind of at a high speed and the water suction of heavy haul railway fastener nylon part arranges process for producing line, including injection machine (1), transmission track,
Pond (4), motor (2), are distributed with transfer roller (7) on transmission track, transfer roller (7) is driven by motor (2), it is characterised in that：
Transmission track includes main orbit (3), Auxiliary Track (9), modulation track (5), blanking track (6), and injection machine (1) is distributed in backbone
Road (3) both sides, modulation track (5) is arranged on pond (4) bottom, and the feed end for modulating track (5) is connected by Auxiliary Track (9)
Main orbit (3), discharge end connect blanking track (6) by Auxiliary Track (9).
2. high speed according to claim 1 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists
In：Modulation track (5) is snakelike, heater (11) is provided with pond (4), for the water temperature in balancing tank (4).
3. high speed according to claim 1 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists
In：The adjacent transfer roller (7) from independent chain (8) and its with sprocket wheel transmission power, the motor (2) is spaced apart
On transmission track, and it is connected with adjacent transfer roller (7).
4. high speed according to claim 3 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists
In：The motor (2) is erected at transmission track top.
5. high speed according to claim 3 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists
In：Modulation track (5) disconnects with the chain (8) of Auxiliary Track (9) joint, modulate transfer roller (7) in track (5) by
Independent motor (2) drives.
6. high speed according to claim 5 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists
In：At least one chain (8) gap forms the conveying for having more than two sections in modulation track (5) in modulation track (5)
Portion, each delivery section is driven by independent motor (2).
7. high speed according to claim 1 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists
In：The main orbit (3) for strip linear structure.
8. high speed according to claim 1 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists
In：Described Auxiliary Track (9) is the one section of slope track and one section of horizontal rail being connected with each other.
9. high speed and the water suction of heavy haul railway fastener nylon part according to any one of claim 1-8 arranges process for producing line,
It is characterized in that：The both sides of the transfer roller (7) of the transmission track are provided with guide wall (10).
10. high speed according to claim 9 and the water suction of heavy haul railway fastener nylon part arranges process for producing line, and its feature exists
In：The blanking track (6) is ramp structure, and the chain of sprocket wheel, transmission is not provided with the transfer roller (7) in blanking track (6)
Bar (8) and the motor (2) of driving.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610969602.7A CN106629049A (en) | 2016-10-28 | 2016-10-28 | High-speed and heavy haul railway fastener nylon part water absorption and transfer processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610969602.7A CN106629049A (en) | 2016-10-28 | 2016-10-28 | High-speed and heavy haul railway fastener nylon part water absorption and transfer processing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106629049A true CN106629049A (en) | 2017-05-10 |
Family
ID=58820988
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610969602.7A Pending CN106629049A (en) | 2016-10-28 | 2016-10-28 | High-speed and heavy haul railway fastener nylon part water absorption and transfer processing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106629049A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109927322A (en) * | 2019-04-19 | 2019-06-25 | 浙江天台祥和实业股份有限公司 | A kind of nylon part water suction modulating equipment |
| CN111002606A (en) * | 2019-12-17 | 2020-04-14 | 德仕科技（深圳）有限公司 | Boiling and air drying equipment for electric toothbrush support |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1335943A (en) * | 1971-11-18 | 1973-10-31 | Setim Soc Detudes Tech Des Ind | Cooling products by immersion in liquid |
| CN102873115A (en) * | 2012-09-27 | 2013-01-16 | 鞍钢股份有限公司 | High-speed wire rod online hot water bath cooling device and control system thereof |
| CN204340232U (en) * | 2014-11-28 | 2015-05-20 | 天津市柯文制模注塑有限公司 | A kind of damping room for nylon material |
| CN104647684A (en) * | 2013-11-25 | 2015-05-27 | 陈素洁 | Batch production system for injection molding products |
| CN104669506A (en) * | 2013-11-26 | 2015-06-03 | 蔡静君 | Split type injection molding workshop structure |
| CN205553112U (en) * | 2016-05-09 | 2016-09-07 | 安徽欧通机电科技股份有限公司 | Prevents at cooling turnover pond of injection molding deformation |
| CN206142448U (en) * | 2016-10-28 | 2017-05-03 | 浙江天台祥和实业股份有限公司 | High -speed and heavily loaded railway fastener nylon spare absorbs water to transfer and puts processing production line |
-
2016
- 2016-10-28 CN CN201610969602.7A patent/CN106629049A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1335943A (en) * | 1971-11-18 | 1973-10-31 | Setim Soc Detudes Tech Des Ind | Cooling products by immersion in liquid |
| CN102873115A (en) * | 2012-09-27 | 2013-01-16 | 鞍钢股份有限公司 | High-speed wire rod online hot water bath cooling device and control system thereof |
| CN104647684A (en) * | 2013-11-25 | 2015-05-27 | 陈素洁 | Batch production system for injection molding products |
| CN104669506A (en) * | 2013-11-26 | 2015-06-03 | 蔡静君 | Split type injection molding workshop structure |
| CN204340232U (en) * | 2014-11-28 | 2015-05-20 | 天津市柯文制模注塑有限公司 | A kind of damping room for nylon material |
| CN205553112U (en) * | 2016-05-09 | 2016-09-07 | 安徽欧通机电科技股份有限公司 | Prevents at cooling turnover pond of injection molding deformation |
| CN206142448U (en) * | 2016-10-28 | 2017-05-03 | 浙江天台祥和实业股份有限公司 | High -speed and heavily loaded railway fastener nylon spare absorbs water to transfer and puts processing production line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109927322A (en) * | 2019-04-19 | 2019-06-25 | 浙江天台祥和实业股份有限公司 | A kind of nylon part water suction modulating equipment |
| CN111002606A (en) * | 2019-12-17 | 2020-04-14 | 德仕科技（深圳）有限公司 | Boiling and air drying equipment for electric toothbrush support |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170510 |