CN106626016A - T-beam prefabricating device - Google Patents
T-beam prefabricating device Download PDFInfo
- Publication number
- CN106626016A CN106626016A CN201611125231.0A CN201611125231A CN106626016A CN 106626016 A CN106626016 A CN 106626016A CN 201611125231 A CN201611125231 A CN 201611125231A CN 106626016 A CN106626016 A CN 106626016A
- Authority
- CN
- China
- Prior art keywords
- formwork
- template frame
- disengaging
- honour
- wedge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
Abstract
The invention particularly relates to a T-beam prefabricating device and belongs to the technical field of bridge building. The T-beam prefabricating device comprises formwork frames and a formwork disengaging system. The formwork frames include a left formwork frame and a right formwork frame. A pedestal is arranged under the middle parts of the left formwork frame and the right formwork frame, a formwork cavity is defined by the left formwork frame, the right formwork frame and the pedestal. Partition plates are arranged at the formwork disengaging positions of the formwork frames. The formwork disengaging system is composed of formwork disengaging devices, a lifting device and a horizontal moving device. Each formwork disengaging device comprises a formwork disengaging main bases, a pull rod, a wedge block and a transverse ejector rod. The formwork disengaging main bases are arranged at the formwork disengaging positions on the side walls of the formwork frames, the wedge blocks are located in the formwork disengaging main bases, drive oil cylinders are arranged on end portions of the pull rods and can drive the pull rods to move in the longitudinal direction, and the pull rods can drive the wedge blocks to move. When the wedge blocks move, the transverse ejector rods gradually advance inwards in the movement of the wedge blocks, the push force of the transverse ejector rods acts on the partition plates, and the reactive force of the partition plate prompts the formwork frames to be separated from a prefabricated T-beam. By means of the T-beam prefabricating device, the labor intensity of constructors can be relieved, the construction time can be shortened, and construction safety and the appearance quality of the product are improved.
Description
Technical field
The invention belongs to technical field of bridge construction, refers in particular to a kind of beam prefabricated equipment of T.
Background technology
T beams as Transportation Infrastructure Construction in an important ring, with saving concrete, strong from heavy and light, span ability
The features such as, need to use mould in the pouring of T beams, the punching block that mould is made up of side form, bed die and end mould etc., weight compared with
Greatly, at present construction make T beams during need multiple demoulding matched moulds, need in this course consume it is larger
Man power and material's cost, due to completely, by artificial operation, whole efficiency causes the prolongation of construction period, project to build than relatively low
If it is relatively costly, and because side form has larger weight, also there is certain operational danger.
The content of the invention
It is an object of the invention to provide a kind of assembling duration for reducing template, reduces the beam prefabricated equipment of T of labour intensity.
The object of the present invention is achieved like this：The beam prefabricated equipment of T, including template frame and dismoulding system, the template frame
Constituted by left and right two, the underface in the middle of left and right two template frames is pedestal, three surrounds to form die cavity, and in the mould
The de-molding position of grillage is provided with dividing plate, and the dismoulding system is made up of stripper apparatus, lowering or hoisting gear and translating device；
The stripper apparatus includes the demoulding seat of honour, pull bar, wedge and horizontal push rod, and the demoulding seat of honour is arranged on the mould
The de-molding position of grillage side wall, the wedge be located at the demoulding seat of honour in, the pull bar is parallel with the template frame, and with institute
Wedge connection is stated, the end of the pull bar is provided with driving oil cylinder, and the driving oil cylinder can drive pull bar to vertically move, pull bar
Wedge can be driven to move, the horizontal push rod is arranged on the demoulding seat of honour, and vertical with the pull bar, its one end effect
On the dividing plate, the other end is acted in the wedge, and when wedge is moved, horizontal push rod is gradually inside in the motion of wedge
Propulsion, on dividing plate, its reaction force promotes template frame to separate with Precast T-Beam to the thrust of horizontal push rod, realizes the demoulding；
The lowering or hoisting gear includes lifting top board and hoist cylinder, and the lifting top board is fixed with template frame side wall and connected
Connect, and perpendicular to the side wall of the template frame, the hoist cylinder is located at the underface of the lifting top board；Before pouring, enter
The structure of row die cavity, can adjust the height of the template frame by hoist cylinder, and laborsaving and efficiency high improves cavity dimension
Precision, and pour and complete, after the demoulding, hoist cylinder declines, and template frame can be made to be kept completely separate with Precast T-Beam；
The translating device includes base and translation oil cylinder, the translation oil cylinder perpendicular to the template frame side wall, together
Sample, translation oil cylinder can facilitate the structure of die cavity before pouring, and pour and complete, after the demoulding, can widen template frame with
Distance between Precast T-Beam, is easy to hoisting prefabricated T beams, is shifted.
The beam prefabricated equipment of T mentioned above, further optimization：The bottom of the base is provided with walking carriage, by row
Walk chassis, can convenient moving die plate frame, structure mould, demoulding efficiency are higher.
The beam prefabricated equipment of T mentioned above, further optimization：Track is provided with below the walking carriage, operation is made
Track becomes apparent from understanding that structure mould, the demoulding are more convenient.
The beam prefabricated equipment of T mentioned above, further optimization：The side wall of the template frame is provided with some demoulding seat of honours,
Pull bar and wedge between the adjacent demoulding seat of honour joins end to end, and is provided with connecting rod between the adjacent demoulding seat of honour, it is only necessary to
Install in stem and drive oil cylinder, can just drive all of pull bar and wedge movement, make structure more simplified, and by connecting rod guarantee
The linkage of pull bar and wedge in each demoulding seat of honour.
The present invention is prominent and beneficial compared to existing technology to be had the technical effect that：Compact conformation, it is reasonable in design, it is safe and reliable,
Net synchronization capability is high, workable, integrates mechanical electronic hydraulic, is both manually operable, and the manipulation of PLC Based Intelligent Controls may also be employed, greatly
The labour intensity of workmen greatly during mitigation site operation, instead of traditional artificial assembly that purely relies on and dismantles template
History, improves the safety of site operation and the presentation quality of product, reduces the assembling duration of template and the work of site operation
Amount, is widely used in modernizing large-scale precast beam field, the use of batch precast beam field.
Description of the drawings
Fig. 1 is the schematic top plan view of the present invention；
Fig. 2 is the cross-sectional schematic of the present invention；
Fig. 3 is the structural representation of stripper apparatus in the present invention；
In figure：10- template frames, 11- pedestals, the 12- demoulding seat of honours, 13- pull bars, 14- wedges, the horizontal push rods of 15-, 16- drives
Dynamic oil cylinder, 17- connecting rods, 18- dividing plates, 19- hoist cylinders, 20- lifting top boards, 21- bases, 22- translation oil cylinders, 23- walkings
Chassis, 24- tracks, 25-T beams, the upper wire drawings of 26-, wire drawing under 27-.
Specific embodiment
Below in conjunction with the accompanying drawings with specific embodiment, the invention will be further described, referring to Fig. 1-3：The beam prefabricated equipment of T,
Including template frame 10 and dismoulding system, the template frame 10 is constituted by left and right two, in the middle of left and right two template frames 10 just
Lower section is pedestal 11, and three surrounds to form die cavity, and the de-molding position in the template frame 10 is provided with dividing plate 18, the demoulding
System is made up of stripper apparatus, lowering or hoisting gear and translating device；
The stripper apparatus includes the demoulding seat of honour 12, pull bar 13, wedge 14 and horizontal push rod 15, and the demoulding seat of honour 12 sets
Put the de-molding position in the side wall of the template frame 10, the wedge 14 is located in the demoulding seat of honour 12, the pull bar 13 and institute
State template frame 10 parallel, and be connected with the wedge 14, the end of the pull bar 13 is provided with driving oil cylinder 16, described to drive oil
Cylinder 16 can drive pull bar 13 to vertically move, and pull bar 13 can drive wedge 14 to move, and the horizontal push rod 15 is arranged on described
On the demoulding seat of honour 12 and vertical with the pull bar 13, its one end is acted on the dividing plate 18, and the other end acts on the wedge
On 14, when wedge 14 is moved, horizontal push rod 15 is gradually inwardly advanced in the motion of wedge 14, the thrust of horizontal push rod 15
On dividing plate 18, its reaction force promotes template frame 10 to separate with Precast T-Beam 25, realizes the demoulding；
The lowering or hoisting gear includes lifting top board 20 and hoist cylinder 19, the lifting top board 20 and the side of the template frame 10
Wall is fixedly connected, and perpendicular to the side wall of the template frame 10, the hoist cylinder 19 be located at the lifting top board 20 just under
Side；Before pouring, the structure of die cavity is carried out, the height that hoist cylinder 19 adjusts the template frame 10, laborsaving and effect can be passed through
Rate is high, improves the precision of cavity dimension, and pours and complete, and after the demoulding, hoist cylinder 19 declines, can make template frame 10 with it is pre-
T beams 25 processed are kept completely separate；
The translating device includes base 21 and translation oil cylinder 22, and the bottom of the base 21 is provided with walking carriage 23,
By walking carriage 23, can convenient moving die plate frame 10, structure mould, demoulding efficiency be higher, the lower section of the walking carriage 23
Track 24 is provided with, makes running orbit become apparent from understanding, structure mould, the demoulding are more convenient, and the translation oil cylinder 22 is perpendicular to the mould
The side wall of grillage 10, likewise, translation oil cylinder 22 can facilitate the structure of die cavity before pouring, and pours and completes, the demoulding
Afterwards, the distance between template frame 10 and Precast T-Beam 25 can be widened, is easy to hoisting prefabricated T beams 25, be shifted.
The side wall of the template frame 10 is provided with some demoulding seat of honours 12, the pull bar 13 between the adjacent demoulding seat of honour 12 and carves
Block 14 joins end to end, and is provided with connecting rod 17 between the adjacent demoulding seat of honour 12, it is only necessary to installs in stem and drives oil cylinder 16,
Just all of pull bar 13 and wedge 14 can be driven to move, make structure more simplified, and each demoulding seat of honour has been ensured by connecting rod 17
The linkage of pull bar 13 and wedge 14 in 12.
Operation principle：Left and right two template frames 10 are moved to by the both sides of the pedestal 11 by walking carriage 23, then is led to
The adjustment of translation oil cylinder 22 and hoist cylinder 19 is crossed, two template frames 10 and pedestal 11 are built into into die cavity, the port at two ends is used
Template is blocked, and then framework of steel reinforcement is placed in die cavity, is led to respectively between the top and bottom of two template frames 10
Cross wire drawing 26 and lower wire drawing 27 is fixed, finally poured, shaping to be solidified；
The demoulding is carried out after shaping, first has to remove wire drawing 26 and lower wire drawing 27, started and drive oil cylinder 16 to be operated, can
It is manually operated, it is possible to use remote controller operation, drive oil cylinder 16 to drive pull bar 13 to move, the wedge 14 in each demoulding seat of honour 12 exists
Under the pulling of pull bar 13, start movement, now, horizontal push rod 15 is gradually inwardly advanced in the motion of wedge 14, laterally top
On dividing plate 18, its reaction force promotes template frame 10 to separate with Precast T-Beam 25 to the thrust of bar 15, then starts lifting oil
Cylinder 19, declines template frame 10, after dropping to initial position, starts translation oil cylinder 22, and template frame 10 is laterally pulled away from into T beams 25,
Walking carriage 23 is finally started, the template frame 10 of arranged on left and right sides is removed into pedestal 11, complete the demoulding.
Above-described embodiment is only presently preferred embodiments of the present invention, is not limited the scope of the invention according to this, therefore：It is all according to
The equivalence changes that the structure of the present invention, shape, principle are done, all should be covered by within protection scope of the present invention.
Claims (4)
- The beam prefabricated equipment of 1.T, including template frame and dismoulding system, the template frame is constituted by left and right two, left and right two moulds Underface in the middle of grillage is pedestal, and three surrounds to form die cavity, and the de-molding position in the template frame is provided with dividing plate, its It is characterised by：The dismoulding system is made up of stripper apparatus, lowering or hoisting gear and translating device；The stripper apparatus includes the demoulding seat of honour, pull bar, wedge and horizontal push rod, and the demoulding seat of honour is arranged on the template frame The de-molding position of side wall, the wedge is located in the demoulding seat of honour, and the pull bar is parallel with the template frame, and carves with described Block connects, and the end of the pull bar is provided with driving oil cylinder, and the horizontal push rod is arranged on the demoulding seat of honour, and with it is described Pull bar is vertical, and its one end is acted on the dividing plate, and the other end is acted in the wedge；The lowering or hoisting gear includes lifting top board and hoist cylinder, and the lifting top board is fixedly connected with template frame side wall, And perpendicular to the side wall of the template frame, the hoist cylinder is located at the underface of the lifting top board；The translating device includes base and translation oil cylinder, side wall of the translation oil cylinder perpendicular to the template frame.
- 2. the beam prefabricated equipment of T according to claim 1, it is characterised in that：The bottom of the base is provided with walking carriage.
- 3. the beam prefabricated equipment of T according to claim 2, it is characterised in that：Track is provided with below the walking carriage.
- 4. the beam prefabricated equipment of T according to claim 1, it is characterised in that：The side wall of the template frame is provided with some de- The mould seat of honour, the pull bar and wedge between the adjacent demoulding seat of honour joins end to end, and is provided with connecting rod between the adjacent demoulding seat of honour.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611125231.0A CN106626016A (en) | 2016-12-08 | 2016-12-08 | T-beam prefabricating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611125231.0A CN106626016A (en) | 2016-12-08 | 2016-12-08 | T-beam prefabricating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106626016A true CN106626016A (en) | 2017-05-10 |
Family
ID=58825417
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611125231.0A Pending CN106626016A (en) | 2016-12-08 | 2016-12-08 | T-beam prefabricating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106626016A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU72654U1 (en) * | 2007-12-12 | 2008-04-27 | Открытое акционерное общество "Долина" | PLANT FOR MANUFACTURE OF BUILDING BLOCKS |
| CN201669773U (en) * | 2010-05-04 | 2010-12-15 | 杨秋利 | Mobile T-beam and I-beam template system |
| CN103878869A (en) * | 2014-04-16 | 2014-06-25 | 江苏固丰管桩集团有限公司 | Prefabricated concrete square pile mold facilitating mold releasing |
| CN105216101A (en) * | 2015-10-10 | 2016-01-06 | 山东铁鹰建设工程有限公司 | A kind of T-shaped beam prefabricated form device of self-propelled hydraulic and release method thereof |
| CN105291253A (en) * | 2015-09-16 | 2016-02-03 | 中国葛洲坝集团第二工程有限公司 | Method for simply and rapidly mounting and demounting side moulds and end moulds of diaphragm plates of T-beam |
| CN105965671A (en) * | 2016-05-06 | 2016-09-28 | 中交二公局第四公路工程有限公司 | Hydraulic T-beam formwork construction device and technology |
| CN106113229A (en) * | 2016-06-28 | 2016-11-16 | 中国路桥工程有限责任公司 | Railway T-shaped beam prefabricated form device and installation, release method |
| CN206264117U (en) * | 2016-12-08 | 2017-06-20 | 江苏月生达机械制造有限公司 | The beam prefabricated equipment of T |
-
2016
- 2016-12-08 CN CN201611125231.0A patent/CN106626016A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU72654U1 (en) * | 2007-12-12 | 2008-04-27 | Открытое акционерное общество "Долина" | PLANT FOR MANUFACTURE OF BUILDING BLOCKS |
| CN201669773U (en) * | 2010-05-04 | 2010-12-15 | 杨秋利 | Mobile T-beam and I-beam template system |
| CN103878869A (en) * | 2014-04-16 | 2014-06-25 | 江苏固丰管桩集团有限公司 | Prefabricated concrete square pile mold facilitating mold releasing |
| CN105291253A (en) * | 2015-09-16 | 2016-02-03 | 中国葛洲坝集团第二工程有限公司 | Method for simply and rapidly mounting and demounting side moulds and end moulds of diaphragm plates of T-beam |
| CN105216101A (en) * | 2015-10-10 | 2016-01-06 | 山东铁鹰建设工程有限公司 | A kind of T-shaped beam prefabricated form device of self-propelled hydraulic and release method thereof |
| CN105965671A (en) * | 2016-05-06 | 2016-09-28 | 中交二公局第四公路工程有限公司 | Hydraulic T-beam formwork construction device and technology |
| CN106113229A (en) * | 2016-06-28 | 2016-11-16 | 中国路桥工程有限责任公司 | Railway T-shaped beam prefabricated form device and installation, release method |
| CN206264117U (en) * | 2016-12-08 | 2017-06-20 | 江苏月生达机械制造有限公司 | The beam prefabricated equipment of T |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170510 |