CN106624831B - A kind of air-conditioning production line - Google Patents
A kind of air-conditioning production line Download PDFInfo
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- CN106624831B CN106624831B CN201710103975.0A CN201710103975A CN106624831B CN 106624831 B CN106624831 B CN 106624831B CN 201710103975 A CN201710103975 A CN 201710103975A CN 106624831 B CN106624831 B CN 106624831B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 56
- 238000004378 air conditioning Methods 0.000 title claims abstract description 54
- 238000001514 detection method Methods 0.000 claims abstract description 35
- 238000007789 sealing Methods 0.000 claims abstract description 25
- 238000004806 packaging method and process Methods 0.000 claims abstract description 20
- 238000004140 cleaning Methods 0.000 claims abstract description 15
- 238000012360 testing method Methods 0.000 claims abstract description 14
- 238000012423 maintenance Methods 0.000 claims abstract description 12
- 230000007704 transition Effects 0.000 claims description 24
- 238000005204 segregation Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 10
- 238000000926 separation method Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 2
- 241000566708 Buphthalmum salicifolium Species 0.000 claims 1
- 239000003208 petroleum Substances 0.000 claims 1
- 230000007423 decrease Effects 0.000 description 4
- 206010018325 Congenital glaucomas Diseases 0.000 description 3
- 206010012565 Developmental glaucoma Diseases 0.000 description 3
- 208000007157 Hydrophthalmos Diseases 0.000 description 3
- 201000001024 buphthalmos Diseases 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Ventilation (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to air-conditioning manufacturing fields, more particularly to a kind of air-conditioning production line, including the delivery track and workbench for haulagman's loading board, the delivery track is divided into upper layer and lower layer, upper layer delivery track is by assembling section, test section, packs section and joint sealing section is linked in sequence and constitutes, the assembly for air conditioner；Lower layer's delivery track is working plate return phase, is back to assembling section beginning by packaging section end；The assembling section includes the first assembling section and the second assembling section, and for opposition layout of turning back, it is triangle loop arrangement that the test section, which includes detection section, cleaning zone and maintenance section,.Delivery track upper layer and lower layer by that will be used for haulagman's loading board are arranged, and are reduced occupied plant area using opposition layout of turning back in assembling section, reduced production cost while can mitigate the error rate in production line.
Description
Technical field
The present invention relates to air-conditioning manufacturing fields, and in particular to a kind of production line of air conditioner indoor unit.
Background technique
With the development of global economic integration, the household appliances manufacturing development in China is faced with huge opportunity, but also same
Sample has suffered from bigger challenge, and some household appliances manufacturing need in this case in order to survive well wherein
Production method etc. is improved, production cost is reduced.
In Air Conditioning Industry, it is divided into air conditioner indoor unit and outdoor unit two parts, the assembly of air conditioner indoor unit is related to a large amount of works
Sequence and station, the occupied Workshop Production area of the entire production line is big, and manages trouble, and centre is easy to appear mistake, causes to give birth to
Cost is produced to increase.
Summary of the invention
The technical problem to be solved in the present invention is that in view of the above drawbacks of the prior art, a kind of air-conditioning production line is provided,
Overcome prior art area of mill site big, the defect of high production cost.
The technical solution adopted by the present invention to solve the technical problems is: providing a kind of air-conditioning production line, including for transporting
The delivery track and workbench of defeated working plate, the delivery track include upper layer and lower layer, and the upper layer delivery track is used for air-conditioning
The assembly of complete machine, including assembling section, test section, packaging section and joint sealing section, the upper layer track is by assembling section, test section, packaging
Section, joint sealing section are sequentially connected；Wherein:
The assembling section assembles section, the second assembling section including first, and the first assembling section assembles section fold-back pair with second
It is vertical to be laid out, steering of the First Transition area for air-conditioning by the first assembling section to the second assembling section is equipped at fold-back；
The test section is triangle loop arrangement, including detects section, cleaning zone and maintenance section, the detection section and cleaning zone
It is arranged side by side, the maintenance section is equipped with the second transition between the above two opposite sides, the second assembling section end and detection section
Area is used for the steering of air-conditioning, and the detection of air-conditioning is unqualified, enters maintenance section by cleaning zone, by cleaning zone end after detection is qualified
End enters packaging section beginning；
The packaging section end is equipped with working plate segregation section, and the air-conditioning is after packaging section completes packaging into working plate point
From the separation that section carries out working plate and air-conditioning, the air-conditioning after separation enters joint sealing section and carries out joint sealing palletization operations；
Lower layer's delivery track is working plate return phase, and for the circulation of working plate, the working plate return phase is by wrapping
The working plate segregation section of dress section end is back to the first assembling section beginning.
Still more preferably scheme of the invention is: First Transition area station is automatically controlled erector at the assembling section fold-back
Position and air outlet install station, and the air-conditioning production line further includes automatically controlled prepackage area and air outlet prepackage area, the automatically controlled prepackage
Area and air outlet prepackage area are arranged side by side with the automatically controlled installation station and air outlet in First Transition area installation station respectively.
Still more preferably scheme of the invention is: the detection section includes safety detection station, noise measuring station and
It is remotely controlled detection station, the noise measuring station and remote control detection station are set to sound insulation area.
Still more preferably scheme of the invention is: the First Transition area, the second transition region are buphthalmos platform.
Still more preferably scheme of the invention is: the upper layer delivery track dips down along production line direction of advance
Tiltedly, the joint sealing section delivery track is Fluency strip roller bearing delivery track.
Still more preferably scheme of the invention is: the working plate is equipped with the bar code card slot of fixed bar code.
Still more preferably scheme of the invention is: the working plate segregation section includes that first time plate elevator and cylinder push away
Lever apparatus, the cylinder push-rod device include third cylinder and are connected in the push rod moved on cylinder with Telescopic-cylinder, and described
Three cylinder shrinkage directions are production line direction of advance.
Still more preferably scheme of the invention is: working plate return phase end is equipped with second time plate elevator and the
One assembling section beginning connection.
Still more preferably scheme of the invention is: the pressure case that the joint sealing section is equipped with from dynamic pressure punch-out equipment for air-conditioning is grasped
Make.
Still more preferably scheme of the invention is: high pressure and oil gas transmission guide rail are equipped with above the production line.
The beneficial effects of the present invention are the delivery track upper layer and lower layer for being used for haulagman's loading board are arranged, wherein lower layer
Track is working plate return phase, and the return for working plate conveys, and upper layer is air conditioner assembling line, by assembling section, is surveyed
Section is tried, section is packed and the sequential connection of joint sealing section is constituted, the assembling section includes the first assembling section and the second assembling section, for fold-back pair
Vertical layout, the test section include detection section, cleaning zone and maintenance section, are triangle loop arrangement.It will assembling section fold-back opposition cloth
Office's setting, the setting of test section triangle loop arrangement, the plant area that not only can be reduced occupancy is arranged in this, but also can reduce in production line
Error rate reduces production cost.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples, in attached drawing:
Fig. 1 is air-conditioning production line top view of the present invention；
Fig. 2 is air-conditioning production line left view of the present invention；
Fig. 3 is air-conditioning production line overall structure diagram of the present invention；
Fig. 4 is working plate structural schematic diagram of the present invention；
Fig. 5 is first time plate elevator structure schematic diagram in Fig. 2.
Specific embodiment
Now in conjunction with attached drawing, elaborate to presently preferred embodiments of the present invention.
As shown in Figs 1-4, a kind of air-conditioning production line, including the delivery track and workbench for haulagman's loading board 60,
In, the delivery track includes upper layer and lower layer, and the upper layer delivery track is used for the assembly of air conditioner production line, including sequence
The assembling section 10 of connection, test section 20, packaging section 30 and joint sealing section 40, the assembling section 10 is opposition layout of turning back, under described
Layer track is working plate return phase 70, the return for working plate 60.The production line of setting air conditioner indoor unit is laid out using this, with
Other production lines are compared, and production line is concentrated in this setting, can reduce station, and employee's ranking is compact, are conducive to find in production line
The station easily to go wrong, while plant area can be largely saved, reduce production cost.Further, the life
High pressure and oil gas transmission rail, the use of goods and materials when facilitating production are equipped with above producing line, at the same save logistics turnover transport at
This.Preferably, working plate 60 used is equipped with bar code card slot 601 in the present embodiment, and the bar code for air-conditioning workpiece is placed, convenient
Antistatic belt is posted on record and verification, 60 surface of working plate, and fire-proof plate is posted in bottom, and surrounding posts T-type glue side.
In the air-conditioning production line of the present embodiment, the assembling section 10 is used for the assembly of air supply rate, including the first assembling
Section 101, the second assembling section 102, the first assembling section 101 and the second assembling section 102 are turned back opposition setting, equipped with the at fold-back
One transition region 103 is assembled the steering of section 102 for air-conditioning by the first assembling section 101 to the second.Using opposition layout of turning back, with ring
Shape and other layouts are compared, and can save plant area to a greater extent, at the same produce station arrangement it is compact, entire route is unimpeded,
Employee can mutual supervisory detection, the error rate of the entire production line can be reduced.The first assembling section 101 is fixed by the bar code at beginning
Station starts, and proceeds immediately to the installation that next station carries out pedestal and axial-flow fan.When completion first assembles the automatically controlled peace of section 101
When dress, air outlet installation is carried out by the second assembling 102 station of section that First Transition area 103 is redirected into opposition setting, it is described
Second assembling section 102 is mainly the operation positions such as component installation and wiring fixation.Further, first at the assembling section fold-back
103 station of transition region is respectively the automatically controlled installation station of 101 end of the first assembling section and the air outlet at the second assembling 102 beginning of section
Station is installed, further, the air-conditioning production line further includes automatically controlled prepackage area 501 and air outlet prepackage area 502, the electricity
Control prepackage area 501 and air outlet prepackage area 50 are set with the automatically controlled installation station in First Transition area and air outlet installation station side by side respectively
It sets, this setting is integrated with main product line by pre- wiring, reduces intermediate stream conveying cost, facilitates operation.
The air-conditioning workpiece enters test section 20 by the second assembling 102 end of section after assembling section 10 is completed to assemble substantially,
The test section includes detection section 202, cleaning zone 203 and maintenance section 204, is triangle loop arrangement, the detection section 202 with clearly
It is arranged side by side for clean section 203, the maintenance section 204 is set on the above two opposite sides.Second assembling 102 end of section and test section 20 begin
The steering that the second transition region 201 is used for air-conditioning is equipped between the detection section 202 at end.Further, the detection section 202 includes peace
Full detection station, noise measuring station and remote control detection station, the noise measuring station and remote control detection station are set to sound insulation
Area, to guarantee the accuracy of detection.The detection section 202 is equipped with the circuit socket conveyer belt of circulation, facilitates inspection timekeeping circuit
Connection.The cleaning zone 203, maintenance section 204 is buphthalmos platform, when detection is found the problem, after tester writes problem exactly
It is attached on air-conditioning workpiece, continues the detection of other function, detection of air-conditioning is unqualified to enter the cleaning completion pusher of cleaning zone 203
Enter to repair section 204 and repair to return to examination, maintenance reenters detection section 203 and is detected after returning to examination, until after detection is qualified by
203 end of cleaning zone enters packaging 30 beginning of section.
The air-conditioning workpiece carries out attachment suit, the operation such as patch nameplate, 30 end of packaging section in packaging 30 station of section
Equipped with working plate segregation section, air-conditioning workpiece enters point that working plate segregation section carries out working plate 60 and air-conditioning workpiece after completing packaging
From the air-conditioning workpiece after separation enters 40 beginning of joint sealing section and carries out joint sealing palletization operations；Working plate then enters lower layer's delivery track
Working plate return phase 70.
The joint sealing section 40 is equipped with from dynamic pressure case apparatus, sealing device and automatic stacking machine, uses nailing with the prior art
Prevent joint sealing tilting from comparing, this air-conditioning production line carries out pressure case operation using pressure case apparatus, without manually can effectively cabinet
The problem of tilting, reduces production cost.The joint sealing section uses Fluency strip roller bearing delivery track, the sky carried convenient for no working plate
Adjust moving ahead for workpiece.Cartoning sealing machine joint sealing is subsequently entered after the completion of pressure case, and palletization operations are then carried out by automatic stacking machine, it is entire to seal
Case area 40 can realize unattended.
Further, the First Transition area 103, the second transition region 201 are buphthalmos platform, structure letter in the present embodiment
It is single, it is easy to use, it is only necessary to touch working plate into the next of opposite side after the employee that transition region corresponds to station completes operation
Steering can be completed in station；Steering mechanism also can be used in the First Transition area 103, the second transition region 201, also or uses
Mechanical arm carries out steering transfer.
In conjunction with attached drawing 5, lower layer's delivery track is working plate return phase 70, and 70 end of working plate return phase is equipped with
Second time plate elevator 702 is connect with the first assembling 101 beginning of section.The working plate segregation section of packaging 30 end of section includes the
A time plate elevator 701 and cylinder push-rod device set on workbench.First time plate elevator includes rack 7010, one end
With the conveyer belt 7011 being rotatablely connected above rack 7010, it is installed on the first cylinder 7012 of 7010 lower section of rack, tumbler assembly
7013, Power Component and light eye 7014, described 7013 one end of tumbler assembly are hinged with 7012 telescopic rod of the first cylinder, the other end
It is hinged with conveyer belt 7011, the light eye 7014 is set to conveyer belt and connect one end with rack.The cylinder push-rod device includes
Third cylinder and be connected to the push rod moved on third cylinder contraction pole with third Telescopic-cylinder, the Telescopic-cylinder direction with
Production line advance rectilinear direction is consistent.When detecting that air-conditioning workpiece enters working plate segregation section and is located at conveyer belt 7011, at this time
First time plate elevator 701 does not decline, and the third cylinder of cylinder push-rod device, which is shunk, drives push rod to push air-conditioning workpiece to joint sealing
Section 40 is mobile, and working plate 60 then rests on first time plate elevator 701, and the air-conditioning man's part to be checked that measures removes first time plate lifting
When machine 701, the first cylinder 7012 of first time plate elevator 701 is shunk, and tumbler assembly 7013 drives conveyer belt 7011 to decline, band
The decline of loading board of starting building 60 is transferred on working plate return phase 70, and the first cylinder 7012 stretches out after the completion of transfer, on conveyer belt 7011
It rises to and is flushed with the packaging production track of section 30.The working plate return phase 70 includes descending branch and ascent stage, by its own weight
Power and power device move forward, and are then back to 101 beginning of the first assembling section by second time plate elevator 701.
The further scheme of the present invention is that upper layer delivery track is arranged to have centainly downward along production line direction of advance
Gradient, such as the first assembling section 101 assemble 102 to the second transition region 201 of section by initial station to First Transition area 103, second,
The delivery track of detection section 30 to joint sealing section 40 tilts down certain angle, to can realize that the motive force to working plate 60 is
0 or motive force decline, mitigate worker's burden, only need to use small electricity on 70 ascent stage of working plate return phase and part producing line
Machine is promoted, and overall structure is simply laborsaving, saves cost.
It should be understood that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations, to ability
It for field technique personnel, can modify to technical solution illustrated in the above embodiments, or special to part of technology
Sign is equivalently replaced；And all such modifications and replacement, it should all belong to the protection domain of appended claims of the present invention.
Claims (10)
1. a kind of air-conditioning production line, including the delivery track and workbench for haulagman's loading board, it is characterised in that: the conveying
Track includes upper layer and lower layer, and the upper layer delivery track is used for the assembly of air conditioner, including assembling section, test section, packaging section
And joint sealing section, the upper layer delivery track are sequentially connected by assembling section, test section, packaging section, joint sealing section；Wherein:
The assembling section assembles section, the second assembling section including first, and the first assembling section assembles section fold-back opposition cloth with second
Innings, steering of the First Transition area for air-conditioning by the first assembling section to the second assembling section is equipped at fold-back；
The test section is triangle loop arrangement, including detects section, and cleaning zone and maintenance section, the detection section and cleaning zone are side by side
Setting, the maintenance section are equipped with the second transition region between the above two opposite sides, the second assembling section end and detection section and use
In the steering of air-conditioning, the detection of air-conditioning is unqualified, enters maintenance section by cleaning zone, after detection is qualified by cleaning zone end into
Enter to pack section beginning；
The packaging section end is equipped with working plate segregation section, and the air-conditioning enters working plate segregation section after packaging section completes packaging
The separation of working plate and air-conditioning is carried out, the air-conditioning after separation enters joint sealing section and carries out joint sealing palletization operations；
Lower layer's delivery track is working plate return phase, and for the circulation of working plate, the working plate return phase is by packaging section
The working plate segregation section of end is back to the first assembling section beginning.
2. air-conditioning production line according to claim 1, it is characterised in that: First Transition area station at the assembling section fold-back
Station is installed for automatically controlled installation station and air outlet, the air-conditioning production line further includes that automatically controlled prepackage area and air outlet pre-install area,
Station is installed simultaneously with the automatically controlled installation station and air outlet in First Transition area respectively by the automatically controlled prepackage area and air outlet prepackage area
Row's setting.
3. air-conditioning production line according to claim 2, it is characterised in that: the detection section includes safety detection station, is made an uproar
Sound detection station and remote control detection station, the noise measuring station and remote control detection station are set to sound insulation area.
4. air-conditioning production line according to claim 3, it is characterised in that: the First Transition area, the second transition region are ox
Eye platform.
5. air-conditioning production line according to claim 4, it is characterised in that: the upper layer delivery track advances along production line
Direction tilts down, and the joint sealing section delivery track is Fluency strip roller bearing delivery track.
6. -5 any air-conditioning production line according to claim 1, it is characterised in that: the working plate is equipped with fixed bar code
Bar code card slot.
7. air-conditioning production line according to claim 1, it is characterised in that: the working plate segregation section includes first time plate liter
Drop machine and cylinder push-rod device, the cylinder push-rod device include that third cylinder and being connected on cylinder is moved with Telescopic-cylinder
Push rod, the third cylinder shrinkage direction are production line direction of advance.
8. air-conditioning production line according to claim 7, it is characterised in that: working plate return phase end is equipped with second time
Plate elevator is connect with the first assembling section beginning.
9. air-conditioning production line according to claim 1, it is characterised in that: the joint sealing section is equipped with from dynamic pressure punch-out equipment for sky
The pressure case of tune operates.
10. air-conditioning production line according to claim 1, it is characterised in that: be equipped with high pressure and petroleum above the production line
Gas transmission guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710103975.0A CN106624831B (en) | 2017-02-24 | 2017-02-24 | A kind of air-conditioning production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710103975.0A CN106624831B (en) | 2017-02-24 | 2017-02-24 | A kind of air-conditioning production line |
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| Publication Number | Publication Date |
|---|---|
| CN106624831A CN106624831A (en) | 2017-05-10 |
| CN106624831B true CN106624831B (en) | 2018-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710103975.0A Active CN106624831B (en) | 2017-02-24 | 2017-02-24 | A kind of air-conditioning production line |
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| CN (1) | CN106624831B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107380595A (en) * | 2017-07-06 | 2017-11-24 | 格力电器（郑州）有限公司 | Labeling mechanism and air conditioner processing device with same |
| CN108861260A (en) * | 2017-11-06 | 2018-11-23 | 武汉燎原模塑有限公司 | High-order stereo garage premises chain conveyer system |
| CN109398847A (en) * | 2018-11-02 | 2019-03-01 | 佛山东柳自动化科技有限公司 | A kind of electrical automation packaging production line |
| CN109807628B (en) * | 2019-03-26 | 2020-10-09 | 珠海格力智能装备有限公司 | Screw gasket composite set and have its air conditioner production line |
| CN112388308A (en) * | 2020-11-17 | 2021-02-23 | 东莞心野机电科技有限公司 | Chain type automatic assembling machine for sliding support |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007216340A (en) * | 2006-02-17 | 2007-08-30 | Nissan Motor Co Ltd | Parts supply system and method |
| CN201669551U (en) * | 2010-04-29 | 2010-12-15 | 达丰(上海)电脑有限公司 | Production system with a plurality of assembling lines and outputting lines sharing modified overhead travelling crane |
| CN103978364B (en) * | 2014-04-18 | 2016-07-06 | 合肥凯邦电机有限公司 | Motor production line |
| CN106181418B (en) * | 2016-08-28 | 2018-01-16 | 嵊州市新高轮制冷设备有限公司 | A kind of automatic assembly line of compressor of air conditioner liquid reservoir and the production method of production line |
| CN206662718U (en) * | 2017-02-24 | 2017-11-24 | 深圳市宏盛佳电子设备有限公司 | A kind of air-conditioning production line |
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Effective date of registration: 20240925 Address after: Room 301, 3rd Floor, Building 9, Qingdao International Virtual Reality Industrial Park, No. 111 Xinghaitan Road, Huangdao District, Qingdao City, Shandong Province, China 266000 Patentee after: Qingdao Keluchi Electronic Technology Co.,Ltd. Country or region after: China Address before: 518000 Shenzhen Bao'an District, Guangdong Province, Longhua Street, Science and Technology Road, Heping Industrial Park, Building D, 1st Floor, 102 Patentee before: SHENZHEN HONGSHENGJIA ELECTRONICS CO.,LTD. Country or region before: China |