CN106587928A - Production technology for producing sintered wall bricks or building blocks with glaze on surfaces from construction waste - Google Patents

Production technology for producing sintered wall bricks or building blocks with glaze on surfaces from construction waste Download PDF

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Publication number
CN106587928A
CN106587928A CN201611239630.XA CN201611239630A CN106587928A CN 106587928 A CN106587928 A CN 106587928A CN 201611239630 A CN201611239630 A CN 201611239630A CN 106587928 A CN106587928 A CN 106587928A
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China
Prior art keywords
brick
glaze
spoir
building
mixture
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Granted
Application number
CN201611239630.XA
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Chinese (zh)
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CN106587928B (en
Inventor
李福安
高琦
侯明
邵剑飞
姚莉
陈元
张静华
吴叶红
徐浩
孟晓丽
成城
王耀辉
李晓斐
詹海玲
郭建辉
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Xuchang Jinke Resource Recycling Co ltd
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Xuchang Jinke Resource Recycling Co Ltd
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Priority to CN201611239630.XA priority Critical patent/CN106587928B/en
Publication of CN106587928A publication Critical patent/CN106587928A/en
Priority to PCT/CN2017/087886 priority patent/WO2018120658A1/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1324Recycled material, e.g. tile dust, stone waste, spent refractory material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/32Burning methods
    • C04B33/323Burning methods involving melting, fusion or softening
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/32Burning methods
    • C04B33/34Burning methods combined with glazing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Processing Of Solid Wastes (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a production technology for producing sintered wall bricks or building blocks with glaze on surfaces from construction waste and belongs to the technical field of recycling of construction waste for brick production. Green bricks are produced from bricks, concrete blocks, viscous spoil and other construction waste as well as garden waste, trees, plant straw, rice chaff, sawdust or waste in paper mills, sugar refineries and coffee plants and other mixtures of plant materials, and molded green bricks (green building blocks) or dried and preheated green bricks (green building blocks) or sintered bricks (building bricks) are glazed and fired. With the adoption of the method, the construction waste, the garden waste and industrial waste are utilized effectively, the recycling efficiency of waste is improved, glaze application is easier due to addition of plant materials, glaze can permeate micropores in surfaces of the bricks (building blocks), glaze layers and the bricks are bonded more closely and firmly, and the probability of falling of glaze in the later period is far lower than that of existing exterior wall tiles.

Description

The sintering wall brick or the production technology of building block of surface band glaze are made using building waste
Technical field
The present invention relates to building waste reclaims the technical field for making brick, it is specifically a kind of to be made using building waste The sintering wall brick or the production technology of building block of surface band glaze.
Background technology
In prior art, the regeneration aggregate produced after the building waste recovery for removing class, usually as inserts application, Or as some compacting building blocks or the raw material of brick, or carry out arranging in pairs or groups the similar coagulation soil nature of formation with the binding material such as cement The building element of matter.It is that various places cannot solve that foundation pit earth and subway, underground engineering produce substantial amounts of clay class building waste at present A difficult problem, how to realize being particularly the building waste of spoir class by building waste that to turn waste into wealth be urgent need to solve the problem.
In addition existing brick and building block be after building is applied to, and can increase one layer of heat preservation material layer outside, it is last its Wall face can be also painted in outermost layer patch last layer ceramics, ceramic wall tile or with exterior coating to decorate, these porcelain Piece and ceramic wall tile easily can be come off from the surface of adiabator layer long afterwards in day, be on the one hand safety problem, still further aspect Also result in that building surface is full of stains or spots to refute, unsightly, and increased building maintenance difficulties during use, it is impossible to realize and build The problems such as thing is built with the life-span has to be hoisted and solves.
The content of the invention
The present invention in order to more fully utilize building waste reclaimed materials, and also to solve the above problems, it is proposed that one The sintering wall brick or the production technology of building block that surface band glaze is made using building waste is planted, the technique can produce bearing wall brick and block Block, can also produce filling brick or building block, be capable of achieving wall body decoration integration, also be capable of achieving body of wall internal and external ornament and heat-insulating integral Change, facing wall brick and building block can also be produced.
To achieve these goals, the technical solution adopted in the present invention is:
The sintering wall brick or the production technology of building block of surface band glaze are made using building waste, is comprised the following steps:
A. the building waste removed in earth's surface (including fragment of brick, the concrete block removed) is reclaimed, remove impurity, and separates building Spoir and fragment of brick in rubbish, concrete block, by fragment of brick and concrete block broken, screening, obtain the building of below particle diameter 1.5mm Garbage regeneration fine aggregate and micropowder;Spoir is included into the detached spoir of step b to be processed;
B. the viscosity spoir building waste under earth's surface (is included into the engineering constructions such as all kinds of excavation of foundation pit, underground pipe network, subway Clay spoir of generation etc.) reclaim, remove impurity, and separate the viscosity spoir in building waste and fragment of brick, concrete block, by fragment of brick and Concrete block is processed in being included into the fragment of brick and concrete block of step a;Detached viscosity spoir is carried out crushing, is sieved and is obtained The spoir granule of below particle diameter 3mm is stand-by;
C. during garden garbage, trees, straw, rice chaff, wood are cut, used as vegetable material, Jing breaks for any one or two kinds of and the above It is broken into the fiber dust of below particle diameter 0.5mm, or directly using the useless slurry in paper mill, the coffee groundss of coffee plant, sugar refinery In sugar residue, any one or two kinds of and the above are used as vegetable material;
D. mix
The spoir granule of the construction refuse regenerated fine aggregate and micropowder and step b of above-mentioned steps a is compared into 5- according to weight 10:The ratio of 90-95 is mixed, then by mixture 95-99 weight portions and the vegetable material 1-5 weight portion of step c, is stirred Mix mixing;
E. rolling
The mixture of step d is carried out by abundant rolloff using edge runner mill, it is to avoid have bulky grain to be mixed into;
F. mix
Using forced stirrer, the mixture crossed to rolling carries out action of forced stirring, while being entered according to the moisture content of mixture Row moisturizing, by moisture control 14%;
G. it is aged
Mixture after mix is transported in ageing warehouse and is aged, the temperature control in warehouse is aged at 15-45 DEG C, Humid control 70%, still aging more than 72h;
I. molding
The mixture of ageing is sent into into mandatory single lead screw ex truding briquetting machine, is of different shapes by mould molding of different shapes Adobe or building block base;
J. apply glaze
According to the needs of finished product using spraying or other painting glaze equipment, adobe after shaping or the non-adhering side of building block base Facade carry out painting glaze;
K. it is dried and preheats
The adobe after glaze or building block base are applied under temperature 30-50 DEG C environment, is dried, adjustment moisture content is to 8-10%, then enters Enter warm-up phase, preheating temperature at 650 DEG C, time 2-4h;
L. fire
Enter kiln, with cleaning natural gas roasting, 800-1200 DEG C of sintering temperature, roasting time 4-10h;
M. cooling in kiln
Aeration-cooling 2-4h, drops to 200-300 DEG C to kiln temperature;
Q. kiln discharge
T. piling, packaging, warehouse-in.
The sintering wall brick or the production technology of building block of surface band glaze are made using building waste, is comprised the following steps:
A. the building waste removed in earth's surface (including fragment of brick, the concrete block removed) is reclaimed, remove impurity, and separates building Spoir and fragment of brick in rubbish, concrete block, by fragment of brick and concrete block broken, screening, obtain the building of below particle diameter 1.5mm Garbage regeneration fine aggregate and micropowder;Spoir is included into the detached spoir of step b to be processed;
B. the viscosity spoir building waste under earth's surface (is included into the engineering constructions such as all kinds of excavation of foundation pit, underground pipe network, subway Clay spoir of generation etc.) reclaim, remove impurity, and separate the viscosity spoir in building waste and fragment of brick, concrete block, by fragment of brick and Concrete block is processed in being included into the fragment of brick and concrete block of step a;Detached viscosity spoir is carried out crushing, is sieved and is obtained The spoir granule of below particle diameter 3mm is stand-by;
C. during garden garbage, trees, straw, rice chaff, wood are cut, used as vegetable material, Jing breaks for any one or two kinds of and the above The fiber dust of below particle diameter 0.5mm is broken into, or directly using in the useless slurry in paper mill, coffee groundss, the sugar residue in sugar refinery One or two and the above are used as vegetable material;
D. mix
The spoir granule of the construction refuse regenerated fine aggregate and micropowder and step b of above-mentioned steps a is compared into 5- according to weight 10:The ratio of 90-95 is mixed, then by mixture 95-99 weight portions and the vegetable material 1-5 weight portion of step c, is stirred Mix mixing;
E. rolling
The mixture of step d is carried out by abundant rolloff using edge runner mill, it is to avoid have bulky grain to be mixed into;
F. mix
Using forced stirrer, the mixture crossed to rolling carries out action of forced stirring, while being entered according to the moisture content of mixture Row moisturizing, by moisture control 14%;
G. it is aged
Mixture after mix is transported in ageing warehouse and is aged, the temperature control in warehouse is aged at 15-45 DEG C, Humid control 70%, still aging more than 72h;
I. molding
The mixture of ageing is sent into into mandatory single lead screw ex truding briquetting machine, is of different shapes by mould molding of different shapes Adobe or building block base;
K. it is dried and preheats
Adobe or building block base after molding is dried under temperature 30-50 DEG C environment, and adjustment moisture content is to 8-10%, then enters Enter warm-up phase, preheating temperature at 600-700 DEG C, time 2-4h;
L. fire
Enter kiln, with cleaning natural gas roasting, 800-1200 DEG C of sintering temperature, roasting time 4-10h;
M. cooling in kiln
Aeration-cooling 2-4h, drops to 200-300 DEG C to kiln temperature;
N. kiln discharge
J. apply glaze
According to the needs of finished product using spraying or other apply glaze equipment, the non-adhering side of brick or building block after kiln discharge it is vertical Face carries out painting glaze;
O. two firings
The brick after glaze will be applied or building block is sent in kiln, with cleaning natural gas roasting, 800-1200 DEG C of sintering temperature, during roasting Between 2-5h;
P. cooling in kiln
Aeration-cooling 2-4h, drops to 200-300 DEG C to kiln temperature;
Q. kiln discharge
T. piling, packaging, warehouse-in.
Using building waste make surface band glaze sintering wall brick or building block production technology, it is characterised in that include with Lower step:
A. the building waste removed in earth's surface (including fragment of brick, the concrete block removed) is reclaimed, remove impurity, and separates building Spoir and fragment of brick in rubbish, concrete block, by fragment of brick and concrete block broken, screening, obtain the building of below particle diameter 1.5mm Garbage regeneration fine aggregate and micropowder;Spoir is included into the detached spoir of step b to be processed;
B. the viscosity spoir building waste under earth's surface (is included into the engineering constructions such as all kinds of excavation of foundation pit, underground pipe network, subway Clay spoir of generation etc.) reclaim, remove impurity, and separate the viscosity spoir in building waste and fragment of brick, concrete block, by fragment of brick and Concrete block is processed in being included into the fragment of brick and concrete block of step a;Detached viscosity spoir is carried out crushing, is sieved and is obtained The spoir granule of below particle diameter 3mm is stand-by;
C. during garden garbage, trees, straw, rice chaff, wood are cut, used as vegetable material, Jing breaks for any one or two kinds of and the above The fiber dust of below particle diameter 0.5mm is broken into, or directly using in the useless slurry in paper mill, coffee groundss, the sugar residue in sugar refinery One or two and the above are used as vegetable material;
D. mix
The spoir granule of the construction refuse regenerated fine aggregate and micropowder and step b of above-mentioned steps a is compared into 5- according to weight 10:The ratio of 90-95 is mixed, then by mixture 95-99 weight portions and the vegetable material 1-5 weight portion of step c, is stirred Mix mixing;
E. rolling
The mixture of step d is carried out by abundant rolloff using edge runner mill, it is to avoid have bulky grain to be mixed into;
F. mix
Using forced stirrer, the mixture crossed to rolling carries out action of forced stirring, while being entered according to the moisture content of mixture Row moisturizing, by moisture control 14%;
G. it is aged
Mixture after mix is transported in ageing warehouse and is aged, the temperature control in warehouse is aged at 15-45 DEG C, Humid control 70%, still aging more than 72h;
I. molding
The mixture of ageing is sent into into mandatory single lead screw ex truding briquetting machine, is of different shapes by mould molding of different shapes Adobe or building block base;
K. it is dried and preheats
Adobe or building block base after molding is dried under temperature 30-50 DEG C environment, and adjustment moisture content is to 8-10%, then enters Enter warm-up phase, preheating temperature at 100-300 DEG C, time 2-4h;
J. apply glaze
According to the needs of finished product using spraying or other painting glaze equipment, the non-stick of adobe or building block base after drying and preheating The facade of junction carries out painting glaze;
L. fire
Enter kiln, with cleaning natural gas roasting, 800-1200 DEG C of sintering temperature, roasting time 4-10h;
M. cooling in kiln
Aeration-cooling 2-4h, drops to 200-300 DEG C to kiln temperature;
Q. kiln discharge
T. piling, packaging, warehouse-in.
During the mixing of step d and the rolling of step e, spray water is added, prevents dust from producing.
Also include after the ageing of step g that step h forces mix:Mixture after ageing is carried out into secondary pressure extruding stirring simultaneously Add water, moisture control is 14%.
In step i forming process, the wall thickness minimum of porous building-brick can reach 2.8mm, and unit weight is minimum can be controlled 600N/m3Within.
Being dried and hankering preheating in advance is gradually risen to preheating temperature, warm 2-4h, wherein being dried from baking temperature Temperature to 200 DEG C of stages be warming-up section at a slow speed, last 1-2h;200 DEG C-sintering temperature the stage is the section that is rapidly heated, and lasts 1-2h; Two stages are and at the uniform velocity heat up.
Also polish including step r after step q kiln discharge:In order to control the height error of product, polishing is installed on a production line additional Device, product is carried out polishing ensures the highly consistent of product, and product height error is controlled within 0.1mm.
Also polish including step s glaze after the polishing of step r:Install the glaze polishing device of brick or building block on a production line additional, The polishing wall brick of the different fineness of production or building block.
After extrusion molding, also dependent on in product brick or building block alien invasion need install additional annular knurl, embossing or stamp set The standby position that needs to brick or building block carries out annular knurl, and the color of glaze arbitrarily can also be allocated according to demand, so as to increase product Attractive in appearance and kind.
It is brick (building block) base after shaping using spraying or miscellaneous equipment according to the needs of brick or building block finished products to apply glaze The facade of non-adhering side carries out painting glaze (can only apply a cover-coat enamel and can also apply 2 faces, 3 faces, 4 cover-coat enamels);The color of applied glaze, quality, Luminosity is carried out according to the needs of finished products.
Sintering temperature (the general product that the glazing type material for using can be needed in firing according to the finished bricks of production or building block Product sintering temperature is at 800-1200 DEG C), and according to the purposes (internal wall brick, exterior wall tile etc.) of production finished product, select the corresponding burning of purchase The suitable glaze of junction temperature.Glaze can also be prepared oneself.
Beneficial effects of the present invention:
1st, add straw, rice chaff, wood to cut in sintering wall brick of the invention, the useless slurry in paper mill, coffee groundss etc. it is combustible Light material, can mitigate the unit weight of brick (building block), increase brick, the heat-insulating property of building block, reduce the consumption of natural gas.
2nd, the present invention using the building waste such as fragment of brick, concrete block, viscosity spoir and garden garbage, trees, straw, Rice chaff, wood cut or the vegetable material such as paper mill, sugar refinery, the waste material of coffee plant compound, make adobe, can effectively utilizes build Building refuse, garden garbage and industrial waste, improve the recycling effect of waste.Wherein vegetable material is evenly distributed in adobe Neutralization adobe surface, wet base and drying base apply glaze when, vegetable material due to its own compactness it is not high the characteristics of, it is easier to hang Glaze, and have part glaze and penetrated in the surface of adobe by vegetable material, after firing, vegetable material after-flame, the glaze of molding replace The space of vegetable material, the microstructure of this part glaze are penetrated in brick surface similar to nail or pin, make the glaze layer on surface with The combination of brick body is even closer and solid, and the probability that later stage glaze comes off is far below current outdoor tile.
3rd, another kind painting glaze of the invention and firing mode are that the carrying out of the non-adhering side of brick after firing or building block applies Glaze, now, as vegetable material is fired, on the surface of brick or building block and is internally formed many microcellular structures, then carries out painting glaze, more sharp The surface of brick or building block, its adhesion more consolidation are penetrated into by micropore in glaze.
4th, due to the present invention adobe or building block base in also include the reclaimed materials of part brick, the little particle or powder of brick The microstructure of the particle surface of level is in cellular, and these are located at the knot of the little particle and powder of the brick on adobe surface when glaze is applied With joint efforts also very well, liquid glaze easily enter by infiltration, beneficial to rest.
5th, the invention provides the reutilization technology scheme of another building waste, and respective spy has been used in combination it Point, binding agent of the viscosity spoir during stirring, kneading as building particulate material, and in sintering procedure, spoir can Change is produced, building waste granule sintering is involved together, the intensity of the brick is lifted, the various raw materials for substantially utilizing Between it is complementary the characteristics of, define new technical scheme, solve a large amount of spoir class building wastes and recycle problems, and And obtain high performance glazed tile.
6th, sintering wall brick of the invention or building block can be used for the outer-wall building of building, can remove the coating of exterior wall after building by laying bricks or stones from The application work of layer or decoration ceramics, can reduce the construction amount of labour, reduce building cost.Porous air can also be made The heart is incubated brick body, and which has heat-insulating property concurrently, and the band glaze wall brick more energy-conserving and environment-protective of production, energy large-area applications visit a park wide all kinds of Field and outdoor, the decorative product of production, it is also possible to for decorating existed building.
7th, the material requirement of sintering wall brick of the invention or building block to soil is relatively low, so as to the acquisition for reducing raw material is difficult Degree, the viscosity spoir class building waste that underground engineering construction is produced can be used.
8th, by the way of preheating of the invention is using substep intensification, the heating of base substrate can be made more uniform, be conducive to brick or The formation of microstructure in building block, it is ensured that the quality of brick or building block.
Specific embodiment
With reference to embodiments the specific embodiment of the present invention is described in further detail.
Embodiment 1
The present invention makes the production technology of the sintering wall brick of surface band glaze using building waste, comprises the following steps:
A. the building waste removed in earth's surface (including fragment of brick, the concrete block removed) is reclaimed, remove impurity, and separates building Spoir and fragment of brick in rubbish, concrete block, by fragment of brick and concrete block broken, screening, obtain the building of below particle diameter 1.5mm Garbage regeneration fine aggregate and micropowder;Spoir is included into the detached spoir of step b to be processed;
B. the viscosity spoir building waste under earth's surface (is included into the engineering constructions such as all kinds of excavation of foundation pit, underground pipe network, subway Clay spoir of generation etc.) reclaim, remove impurity, and separate the viscosity spoir in building waste and fragment of brick, concrete block, by fragment of brick and Concrete block is processed in being included into the fragment of brick and concrete block of step a;Detached viscosity spoir is carried out crushing, is sieved and is obtained The spoir granule of below particle diameter 3mm is stand-by;
C. garden garbage, straw, rice chaff, wood are cut and are arbitrarily mixed as vegetable material, are broken into below particle diameter 0.5mm Fiber dust;
D. mix
The spoir granule of the construction refuse regenerated fine aggregate and micropowder and step b of above-mentioned steps a is compared into 5 according to weight: 95 ratio is mixed, then by 97 weight portion of mixture and 3 weight portion of vegetable material of step c, is stirred mixing;
E. rolling
The mixture of step d is carried out by abundant rolloff using edge runner mill, it is to avoid have bulky grain to be mixed into;
During the mixing of step d and the rolling of step e, spray water is added, prevents dust from producing;
F. mix
Using forced stirrer, the mixture crossed to rolling carries out action of forced stirring, while being entered according to the moisture content of mixture Row moisturizing, by moisture control 14%;
G. it is aged
Mixture after mix is transported in ageing warehouse and is aged, the temperature control in warehouse is aged at 15 DEG C, it is wet Degree is controlled 70%, still aging 72h;
I. molding
The mixture of ageing is sent into into mandatory single lead screw ex truding briquetting machine, by the adobe that mould molding is required form;
J. apply glaze (including ground-coat enamel and cover-coat enamel)
According to finished product need adopt spraying equipment, 1 facade of the non-adhering side of adobe after shaping carries out painting glaze;
K. it is dried and preheats
The adobe after glaze is applied under 30 DEG C of environment of temperature, is dried, adjustment moisture content enters back into warm-up phase, in advance to 10% Hot temperature at 650 DEG C, time 4h;
Preheating is gradually risen to preheating temperature, warm 4h from baking temperature, and wherein 30-200 DEG C stage is at a slow speed Warming-up section, lasts 2h;200-650 DEG C of stage is the section that is rapidly heated, and lasts 2h;Two stages are and at the uniform velocity heat up;
L. fire
Enter kiln, with cleaning natural gas roasting, 800 DEG C of sintering temperature, roasting time 10h;
M. cooling in kiln
Aeration-cooling 2h, kiln temperature drop to 300 DEG C;
Q. kiln discharge
R. polish
In order to control the height error of product, sanding apparatus are installed on a production line additional, polishing is carried out to product and ensures product It is highly consistent, product height error control within 0.1mm;
T. piling, packaging, warehouse-in.
Embodiment 2
The present invention makes the production technology of the building block of surface band glaze using building waste, comprises the following steps:
A. the building waste removed in earth's surface (including fragment of brick, the concrete block removed) is reclaimed, remove impurity, and separates building Spoir and fragment of brick in rubbish, concrete block, by fragment of brick and concrete block broken, screening, obtain the building of below particle diameter 1.5mm Garbage regeneration fine aggregate and micropowder;Spoir is included into the detached spoir of step b to be processed;
B. the viscosity spoir building waste under earth's surface (is included into the engineering constructions such as all kinds of excavation of foundation pit, underground pipe network, subway Clay spoir of generation etc.) reclaim, remove impurity, and separate the viscosity spoir in building waste and fragment of brick, concrete block, by fragment of brick and Concrete block is processed in being included into the fragment of brick and concrete block of step a;Detached viscosity spoir is carried out crushing, is sieved and is obtained The spoir granule of below particle diameter 3mm is stand-by;
C. straw, rice chaff arbitrarily mixing, as vegetable material, is broken into the fiber dust of below particle diameter 0.5mm;
D. mix
The spoir granule of the construction refuse regenerated fine aggregate and micropowder and step b of above-mentioned steps a is compared into 8 according to weight: 92 ratio is mixed, then by 95 weight portion of mixture and 5 weight portion of vegetable material of step c, is stirred mixing;
E. rolling
The mixture of step d is carried out by abundant rolloff using edge runner mill, it is to avoid have bulky grain to be mixed into;
During the mixing of step d and the rolling of step e, spray water is added, prevents dust from producing;
F. mix
Using forced stirrer, the mixture crossed to rolling carries out action of forced stirring, while being entered according to the moisture content of mixture Row moisturizing, by moisture control 14%;
G. it is aged
Mixture after mix is transported in ageing warehouse and is aged, the temperature control in warehouse is aged at 20 DEG C, it is wet Degree is controlled 70%, still aging 72h;
H. force mix
Mixture after ageing is carried out secondary pressure extruding to stir and add water, moisture control is 14%;
I. molding
The mixture after mix will be forced to send into mandatory single lead screw ex truding briquetting machine, by the brick that mould molding is required form Base;
K. it is dried and preheats
Adobe after molding is dried under 40 DEG C of environment of temperature, and adjustment moisture content enters back into warm-up phase to 9%, preheats Temperature at 650 DEG C, time 3h;
Preheating is gradually risen to preheating temperature, warm 3h from baking temperature, and wherein 40-200 DEG C stage is at a slow speed Warming-up section, lasts 1h;200-650 DEG C of stage is the section that is rapidly heated, and lasts 2h;Two stages are and at the uniform velocity heat up;
L. fire
Enter kiln, with cleaning natural gas roasting, 1000 DEG C of sintering temperature, roasting time 8h;
M. cooling in kiln
Aeration-cooling 3h, kiln temperature drop to 250 DEG C;
N. kiln discharge
J. apply glaze (including ground-coat enamel and cover-coat enamel)
According to finished product need adopt spraying equipment, 2 facades of the non-adhering side of the brick after kiln discharge carry out painting glaze;
O. fire (glaze firing) two times
The brick after glaze will be applied to send in kiln, with cleaning natural gas roasting, 1000 DEG C of sintering temperature, roasting time 2h;
P. cooling in kiln
Aeration-cooling 3h, kiln temperature drop to 250 DEG C;
Q. kiln discharge
R. polish
In order to control the height error of product, sanding apparatus are installed on a production line additional, polishing is carried out to product and ensures product It is highly consistent, product height error control within 0.1mm;
S. glaze polishing
Install the glaze polishing device of sintering wall brick on a production line additional, the polishing wall brick of fineness needed for production;
T. piling, packaging, warehouse-in.
Embodiment 3
The present invention makes the production technology of the sintering wall brick of surface band glaze using building waste, comprises the following steps:
A. the building waste removed in earth's surface (including fragment of brick, the concrete block removed) is reclaimed, remove impurity, and separates building Spoir and fragment of brick in rubbish, concrete block, by fragment of brick and concrete block broken, screening, obtain the building of below particle diameter 1.5mm Garbage regeneration fine aggregate and micropowder;Spoir is included into the detached spoir of step b to be processed;
B. the viscosity spoir building waste under earth's surface (is included into the engineering constructions such as all kinds of excavation of foundation pit, underground pipe network, subway Clay spoir of generation etc.) reclaim, remove impurity, and separate the viscosity spoir in building waste and fragment of brick, concrete block, by fragment of brick and Concrete block is processed in being included into the fragment of brick and concrete block of step a;Detached viscosity spoir is carried out crushing, is sieved and is obtained The spoir granule of below particle diameter 3mm is stand-by;
C. the useless slurry in paper mill is used as vegetable material;
D. mix
The spoir granule of the construction refuse regenerated fine aggregate and micropowder and step b of above-mentioned steps a is compared into 10 according to weight: 90 ratio is mixed, then by 99 weight portion of mixture and 1 weight portion of vegetable material of step c, is stirred mixing;
E. rolling
The mixture of step d is carried out by abundant rolloff using edge runner mill, it is to avoid have bulky grain to be mixed into;
During the mixing of step d and the rolling of step e, spray water is added, prevents dust from producing;
F. mix
Using forced stirrer, the mixture crossed to rolling carries out action of forced stirring, while being entered according to the moisture content of mixture Row moisturizing, by moisture control 14%;
G. it is aged
Mixture after mix is transported in ageing warehouse and is aged, the temperature control in warehouse is aged at 20 DEG C, it is wet Degree is controlled 70%, still aging 72h;
H. force mix
Mixture after ageing is carried out secondary pressure extruding to stir and add water, moisture control is 14%;
I. molding
The mixture after mix will be forced to send into mandatory single lead screw ex truding briquetting machine, by the building block that mould molding is required form Base;
K. it is dried and preheats
Building block base after molding is dried under temperature 50 C environment, and adjustment moisture content enters back into warm-up phase, in advance to 8% Hot temperature at 200 DEG C, time 2h;
J. apply glaze (including ground-coat enamel and cover-coat enamel)
According to finished product need adopt spraying equipment, 4 facades of the non-adhering side of the building block base after drying and preheating enter Row applies glaze;
L. fire
Enter kiln, with cleaning natural gas roasting, 1200 DEG C of sintering temperature, roasting time 4h;
M. cooling in kiln
Aeration-cooling 4h, kiln temperature drop to 200 DEG C;
Q. kiln discharge
R. polish
In order to control the height error of product, sanding apparatus are installed on a production line additional, polishing is carried out to product and ensures product It is highly consistent, product height error control within 0.1mm;
T. piling, packaging, warehouse-in.
The optimal embodiment of the present invention is the foregoing is only, for a person skilled in the art, the present invention can have Various modifications and variations.All any modification, equivalent substitution and improvements within the spirit and principles in the present invention, made etc., all should It is included within protection scope of the present invention.

Claims (9)

1. the sintering wall brick or the production technology of building block of surface band glaze are made using building waste, it is characterised in that including following Step:
A. the building waste removed in earth's surface is reclaimed, remove impurity, and separates the spoir in building waste and fragment of brick, concrete block, By fragment of brick and concrete block broken, screening, the construction refuse regenerated fine aggregate and micropowder of below particle diameter 1.5mm are obtained;By spoir It is included into the detached spoir of step b to be processed;
B. the viscosity spoir building waste under earth's surface is reclaimed, remove impurity, and separates the viscosity spoir in building waste and fragment of brick, mixes Solidifying soil block, is processed during fragment of brick and concrete block to be included into the fragment of brick and concrete block of step a;Detached viscosity spoir is entered The spoir granule that broken, screening of going obtains below particle diameter 3mm is stand-by;
C. during garden garbage, trees, straw, rice chaff, wood are cut, any one or two kinds of and the above are broken into as vegetable material The fiber dust of below particle diameter 0.5mm, or directly using the useless slurry in paper mill, the coffee groundss of coffee plant, the sugar residue in sugar refinery In any one or two kinds of and above as vegetable material;
D. mix
The spoir granule of the construction refuse regenerated fine aggregate and micropowder and step b of above-mentioned steps a is compared into 5-10 according to weight: The ratio of 90-95 is mixed, then by mixture 95-99 weight portions and the vegetable material 1-5 weight portion of step c, is stirred Mixing;
E. rolling
The mixture of step d is carried out by abundant rolloff using edge runner mill, it is to avoid have bulky grain to be mixed into;
F. mix
Using forced stirrer, the mixture crossed to rolling carries out action of forced stirring, while being mended according to the moisture content of mixture Water, by moisture control 14%;
G. it is aged
Mixture after mix is transported in ageing warehouse and is aged, the temperature control in warehouse is aged at 15-45 DEG C, humidity Control 70%, still aging more than 72h;
I. molding
The mixture of ageing is sent into into mandatory single lead screw ex truding briquetting machine, is adobe of different shapes by mould molding of different shapes Or building block base;
J. apply glaze
According to the needs of finished product using spraying or other apply the vertical of glaze equipment, adobe after shaping or the non-adhering side of building block base Face carries out painting glaze;
K. it is dried and preheats
The adobe after glaze or building block base are applied under temperature 30-50 DEG C environment, is dried, adjustment moisture content is entered back into pre- to 8-10% The hot stage, preheating temperature at 650 DEG C, time 2-4h;
L. fire
Enter kiln, with cleaning natural gas roasting, 800-1200 DEG C of sintering temperature, roasting time 4-10h;
M. cooling in kiln
Aeration-cooling 2-4h, drops to 200-300 DEG C to kiln temperature;
Q. kiln discharge
T. piling, packaging, warehouse-in.
2. the sintering wall brick or the production technology of building block of surface band glaze are made using building waste, it is characterised in that including following Step:
A. the building waste removed in earth's surface is reclaimed, remove impurity, and separates the spoir in building waste and fragment of brick, concrete block, By fragment of brick and concrete block broken, screening, the construction refuse regenerated fine aggregate and micropowder of below particle diameter 1.5mm are obtained;By spoir It is included into the detached spoir of step b to be processed;
B. the viscosity spoir building waste under earth's surface is reclaimed, remove impurity, and separates the viscosity spoir in building waste and fragment of brick, mixes Solidifying soil block, is processed during fragment of brick and concrete block to be included into the fragment of brick and concrete block of step a;Detached viscosity spoir is entered The spoir granule that broken, screening of going obtains below particle diameter 3mm is stand-by;
C. during garden garbage, trees, straw, rice chaff, wood are cut, any one or two kinds of and the above are broken into as vegetable material The fiber dust of below particle diameter 0.5mm, or directly using in the useless slurry in paper mill, coffee groundss, the sugar residue in sugar refinery any one Or two kinds and the above are used as vegetable material;
D. mix
The spoir granule of the construction refuse regenerated fine aggregate and micropowder and step b of above-mentioned steps a is compared into 5-10 according to weight: The ratio of 90-95 is mixed, then by mixture 95-99 weight portions and the vegetable material 1-5 weight portion of step c, is stirred Mixing;
E. rolling
The mixture of step d is carried out by abundant rolloff using edge runner mill, it is to avoid have bulky grain to be mixed into;
F. mix
Using forced stirrer, the mixture crossed to rolling carries out action of forced stirring, while being mended according to the moisture content of mixture Water, by moisture control 14%;
G. it is aged
Mixture after mix is transported in ageing warehouse and is aged, the temperature control in warehouse is aged at 15-45 DEG C, humidity Control 70%, still aging more than 72h;
I. molding
The mixture of ageing is sent into into mandatory single lead screw ex truding briquetting machine, is adobe of different shapes by mould molding of different shapes Or building block base;
K. it is dried and preheats
Adobe or building block base after molding is dried under temperature 30-50 DEG C environment, and adjustment moisture content is entered back into pre- to 8-10% The hot stage, preheating temperature at 600-700 DEG C, time 2-4h;
L. fire
Enter kiln, with cleaning natural gas roasting, 800-1200 DEG C of sintering temperature, roasting time 4-10h;
M. cooling in kiln
Aeration-cooling 2-4h, drops to 200-300 DEG C to kiln temperature;
N. kiln discharge
J. apply glaze
According to the needs of finished product using spraying or other painting glaze equipment, the facade of the non-adhering side of brick or building block after kiln discharge enters Row applies glaze;
O. two firings
The brick after glaze will be applied or building block is sent in kiln, with cleaning natural gas roasting, 800-1200 DEG C of sintering temperature, roasting time 2- 5h;
P. cooling in kiln
Aeration-cooling 2-4h, drops to 200-300 DEG C to kiln temperature;
Q. kiln discharge
T. piling, packaging, warehouse-in.
3. the sintering wall brick or the production technology of building block of surface band glaze are made using building waste, it is characterised in that including following Step:
A. the building waste removed in earth's surface is reclaimed, remove impurity, and separates the spoir in building waste and fragment of brick, concrete block, By fragment of brick and concrete block broken, screening, the construction refuse regenerated fine aggregate and micropowder of below particle diameter 1.5mm are obtained;By spoir It is included into the detached spoir of step b to be processed;
B. the viscosity spoir building waste under earth's surface is reclaimed, remove impurity, and separates the viscosity spoir in building waste and fragment of brick, mixes Solidifying soil block, is processed during fragment of brick and concrete block to be included into the fragment of brick and concrete block of step a;Detached viscosity spoir is entered The spoir granule that broken, screening of going obtains below particle diameter 3mm is stand-by;
C. during garden garbage, trees, straw, rice chaff, wood are cut, any one or two kinds of and the above are broken into as vegetable material The fiber dust of below particle diameter 0.5mm, or directly using in the useless slurry in paper mill, coffee groundss, the sugar residue in sugar refinery any one Or two kinds and the above are used as vegetable material;
D. mix
The spoir granule of the construction refuse regenerated fine aggregate and micropowder and step b of above-mentioned steps a is compared into 5-10 according to weight: The ratio of 90-95 is mixed, then by mixture 95-99 weight portions and the vegetable material 1-5 weight portion of step c, is stirred Mixing;
E. rolling
The mixture of step d is carried out by abundant rolloff using edge runner mill, it is to avoid have bulky grain to be mixed into;
F. mix
Using forced stirrer, the mixture crossed to rolling carries out action of forced stirring, while being mended according to the moisture content of mixture Water, by moisture control 14%;
G. it is aged
Mixture after mix is transported in ageing warehouse and is aged, the temperature control in warehouse is aged at 15-45 DEG C, humidity Control 70%, still aging more than 72h;
I. molding
The mixture of ageing is sent into into mandatory single lead screw ex truding briquetting machine, is adobe of different shapes by mould molding of different shapes Or building block base;
K. it is dried and preheats
Adobe or building block base after molding is dried under temperature 30-50 DEG C environment, and adjustment moisture content is entered back into pre- to 8-10% The hot stage, preheating temperature at 100-300 DEG C, time 2-4h;
J. apply glaze
According to the needs of finished product using spraying or other painting glaze equipment, the non-adhering side of adobe or building block base after drying and preheating Facade carry out painting glaze;
L. fire
Enter kiln, with cleaning natural gas roasting, 800-1200 DEG C of sintering temperature, roasting time 4-10h;
M. cooling in kiln
Aeration-cooling 2-4h, drops to 200-300 DEG C to kiln temperature;
Q. kiln discharge
T. piling, packaging, warehouse-in.
4. the utilization building waste according to any one of claim 1-3 makes sintering wall brick or the life of building block of surface band glaze Production. art, it is characterised in that during the mixing of step d and the rolling of step e, adds spray water, prevents dust from producing.
5. the utilization building waste according to any one of claim 1-3 makes sintering wall brick or the life of building block of surface band glaze Production. art, it is characterised in that also include after the ageing of step g that step h forces mix:Mixture after ageing is carried out into secondary pressure Extruding is stirred and is added water, and moisture control is 14%.
6. the utilization building waste according to any one of claim 1-3 makes sintering wall brick or the life of building block of surface band glaze Production. art, it is characterised in that in step i forming process, the wall thickness minimum of porous building-brick can reach 2.8mm, and unit weight is minimum can To control in 600N/m3Within.
7. the utilization building waste according to any one of claim 1-2 makes sintering wall brick or the life of building block of surface band glaze Production. art, it is characterised in that being dried and hankering preheating in advance is gradually risen to preheating temperature, warm 2- from baking temperature 4h, wherein baking temperature to 200 DEG C of stages be warming-up section at a slow speed, last 1-2h;200 DEG C-sintering temperature the stage is to be rapidly heated Section, lasts 1-2h;Two stages are and at the uniform velocity heat up.
8. the utilization building waste according to any one of claim 1-3 makes sintering wall brick or the life of building block of surface band glaze Production. art, it is characterised in that also polish including step r after step q kiln discharge:In order to control the height error of product, in production line On install sanding apparatus additional, to product carry out polish ensure product it is highly consistent, product height error control 0.1mm it It is interior.
9. utilization building waste according to claim 8 makes the sintering wall brick or the production technology of building block of surface band glaze, Characterized in that, also polishing including step s glaze after the polishing of step r:Install the glaze polishing dress of brick or building block on a production line additional Put, produce polishing wall brick or the building block of different fineness.
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CN107856168A (en) * 2017-07-19 2018-03-30 深圳市华威环保建材有限公司 A kind of regeneration aggregate ecological permeable bricks and its production technology
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CN108439892A (en) * 2018-05-11 2018-08-24 福州大学 It is a kind of to be blended earth building blocks and preparation method thereof by what building waste was constituted
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