A kind of automatic processing equipment of electronic transformer lead and method
Technical field
The present invention relates to lead processing equipment technical field, more particularly to a kind of electronic transformer lead to process automatically
Processing equipment and method.
Background technology
Electronic transformer, have after the alternating voltage of civil power is changed into direct current, again by semiconductor switch device, and
Electronic component and high frequency transformer winding, a kind of electronic installation of high-frequency ac voltage output is formed, and in theory of electronics
A kind of middle told about friendship orthogonal inverter circuit.
Its technological process includes successively:Preprocessing, coiling, reason line(Also known as distribution), scolding tin, combined magnet core(Including point
Glue, encapsulated paper), test etc., can be seen that by above flow, the working process of lead occupies in the production process of electronic transformer
Particularly important status, it is the basis for being not only electronic transformer production, but also is the most important factor of its quality assurance.
The coiling of lead, reason line, scolding tin, gummed paper, which twine, in the prior art attached etc. is all fixed against operative employee's manual operations, individual
Very different, generally same operative employee are not quite identical in the processing that different time is carried out to lead, it is difficult to ensure that unified
High quality of products, fine work rate are low;And due to using manual operation, low production efficiency.
Therefore, prior art has yet to be improved and developed.
The content of the invention
In view of above-mentioned the deficiencies in the prior art, it is an object of the invention to provide a kind of electronic transformer lead to process automatically
Processing equipment and method, the automatic processing equipment of electronic transformer lead can be automatically performed cut-out, scolding tin, the dispensing of lead
And encapsulated paper, not only save production efficiency that is artificial, improving lead and electronic transformer;And individual between the lead after handling
Difference is small, improves the fine work rate of product.
Technical scheme is as follows:
A kind of automatic processing equipment of electronic transformer lead, wherein, the electronic transformer lead is automatically at processing
Reason equipment includes:Frame,
It is arranged at the frame upper end face, the wire cutting device for cutting lead;
The frame upper end face is arranged at and positioned at any side before and after the wire cutting device, in lead quilt
The wire lead solder device that end carries out scolding tin is cut off after cutting, to it;
The frame upper end face is arranged at and positioned at the wire lead solder device or so any side, for being cut in lead
It is flat welding end molding press device after broken ends of fractured bone progress scolding tin, by its scolding tin side pressure type;
It is arranged at the frame upper end face and deviates from the wire lead solder device side positioned at the welding end molding press device,
Gummed paper for being adhered to lead scolding tin end after the welding end molding press device carries out die mould to lead scolding tin end, by gummed paper adheres to
Device;
The frame upper end face is arranged at and positioned at any side before and after the gummed paper adhering apparatus, in lead tin
The gummed paper wind of its outer rim is wound in after welding end adhesion gummed paper, by adhered to gummed paper.
Preferably, the described automatic processing equipment of electronic transformer lead, wherein, the electronic transformer lead is certainly
Dynamic processing equipment also includes:
Twined respectively with the wire cutting device, wire lead solder device, welding end molding press device, gummed paper adhering apparatus and gummed paper
Controller that winding apparatus connects, for controlling its motion state.
Preferably, the described automatic processing equipment of electronic transformer lead, wherein, the controller includes:
The frame upper end face is arranged at, for showing the current work of the automatic processing equipment of electronic transformer lead
Make state and the manipulation display screen that instruction is adjusted to it can be transmitted.
Preferably, the described automatic processing equipment of electronic transformer lead, wherein, the frame includes:
Upper surface be provided with the wire cutting device, wire lead solder device, welding end molding press device, gummed paper adhering apparatus and
The cabinet rake of gummed paper wind;
At least one is arranged at the cabinet rake upper end and close to the wire cutting device, for drawing through to be processed
The transverse strands of line;
It is arranged between the cabinet rake and the transverse strands, for fixing connection of the transverse strands in the cabinet rake
Frame.
Preferably, the described automatic processing equipment of electronic transformer lead, wherein, be provided with the transverse strands to
Few one is used for the porcelain eye through lead to be processed.
Preferably, the described automatic processing equipment of electronic transformer lead, wherein, the welding end molding press device bag
Include:
It is removable to be connected to the cabinet rake, for the gas folder clamped after lead cut end scolding tin, to its welding end;
The cabinet rake upper surface is arranged at, after pressing from both sides clamp leads welding end for the gas and be moved to above its end face,
The second loading plate carried to gas folder;
It is arranged above second loading plate, pressing is realized, to complete welding end by rotation and second loading plate
The die mould block of die mould;
One end is connected with the die mould block and is rotatably connected with second loading plate, for driving the die mould block
Motion, so that its pressing lever for being pressed with second loading plate;
It is connected with the pressing lever other end, for the second power electric for driving described pressing lever one end to vertically move
Machine.
Preferably, the described automatic processing equipment of electronic transformer lead, wherein, the gummed paper adhering apparatus bag
Include:
It is rotatably disposed in the belt pulley of the cabinet rake;
The cabinet rake is arranged at, for driving the first electric rotating machine of the belt pulley rotation;
Be arranged at the cabinet rake and be located at the side-lower of belt pulley one, for after gummed paper contact lead-wire, pressed
Invest the pressure annex of lead;
The cabinet rake is arranged at and below the pressure annex, for when the pressure annex presses attached gummed paper, carrying
3rd loading plate of lead;
Be arranged at the cabinet rake and be located at the 3rd loading plate side, for the pressure annex press attached gummed paper in
After lead, cut gummed paper scissors;
The cabinet rake is arranged at and directly over the scissors, for moving down, applying pressure to the knife of scissors two
One of handle, so that its edge of a knife closure pressing piece.
Preferably, the described automatic processing equipment of electronic transformer lead, wherein, the gummed paper wind bag
Include:
It is rotatably disposed in above the cabinet rake, for rotating to wind gummed paper in the winding hairbrush of lead;
It is connected with the winding hairbrush, for the second electric rotating machine for driving the winding hairbrush to rotate;
And be connected with the winding hairbrush, for driving the winding hairbrush to move forward and backward to the cylinder of wire locations.
A kind of electronic transformer realized by the automatic processing equipment of electronic transformer lead described in as above any one
The automatic processing and treating method of device lead, wherein, the automatic working process of electronic transformer lead includes:
Step A:Wire cutting device cutting lead;
Step B:Wire lead solder device lead be cut after, it is cut off end carry out scolding tin;
Step C:Welding end molding press device is flat after lead cut-out end progress scolding tin, by its scolding tin side pressure type;
Step D:Gummed paper adhering apparatus adheres to after the welding end molding press device carries out die mould to lead scolding tin end, by gummed paper
In lead scolding tin end;
Step E:Gummed paper wind is wound in its outer rim after lead soldering end adhesion gummed paper, by adhered to gummed paper.
The automatic processing equipment of electronic transformer lead provided by the present invention, as a result of frame, is arranged at institute
Frame upper end face is stated, the wire cutting device for cutting lead;It is arranged at the frame upper end face and is cut positioned at the lead
Cut any side before and after device, for after lead is cut, the wire lead solder device that end carries out scolding tin is cut off to it;It is arranged at
The frame upper end face and positioned at any side of the wire lead solder device or so, for after carrying out scolding tin at lead cut-out end,
It is flat welding end molding press device by its scolding tin side pressure type;It is arranged at the frame upper end face and is filled positioned at the welding end die mould
Put and deviate from the wire lead solder device side, for after the welding end molding press device carries out die mould to lead scolding tin end, by glue
Paper is adhered to the gummed paper adhering apparatus at lead scolding tin end;It is arranged at the frame upper end face and is located at the gummed paper adhering apparatus
Front and rear any side, the gummed paper for being wound in its outer rim after lead soldering end adhesion gummed paper, by adhered to gummed paper wind dress
Put.So that the automatic processing equipment of electronic transformer lead can be automatically performed the cut-out of lead, scolding tin, dispensing and encapsulated
Paper, not only save production efficiency that is artificial, improving lead and electronic transformer;And individual difference between the lead after handling
It is small, improve the fine work rate of product.
Brief description of the drawings
Fig. 1 is the structural representation of the automatic processing equipment preferred embodiment of electronic transformer lead in the present invention.
Fig. 2 is the enlarged drawing of local A in Fig. 1 of the present invention.
Fig. 3 is the enlarged drawing of local B in Fig. 1 of the present invention.
Fig. 4 is the enlarged drawing of Local C in Fig. 1 of the present invention.
Fig. 5 is that the pressing lever construction of the automatic processing equipment preferred embodiment of electronic transformer lead in the present invention shows
It is intended to.
Fig. 6 is that the winding hair brush structure of the automatic processing equipment preferred embodiment of electronic transformer lead in the present invention shows
It is intended to.
Embodiment
The present invention provides a kind of automatic processing equipment of electronic transformer lead and method, for make the purpose of the present invention,
Technical scheme and effect are clearer, clear and definite, referring to the drawings and give an actual example that the present invention is described in more detail.It should manage
Solution, the specific embodiments described herein are merely illustrative of the present invention, is not intended to limit the present invention.
As shown in figure 1, the invention discloses a kind of automatic processing and treating method of electronic transformer lead, it includes:
S100, wire cutting device cutting lead.
Lead typically refers to three layer insulation wire in the present invention, and lead to be processed is generally multiply while cut, scolding tin, pressure
Type, then the multiply lead is intertwined by gummed paper.
In present pre-ferred embodiments, the frame includes:For the wire cutting device, wire lead solder device, weldering
Hold the cabinet rake 110 of molding press device, gummed paper adhering apparatus and gummed paper wind;At least one is arranged on the cabinet rake 110
Hold and close to the wire cutting device, for the transverse strands through lead to be processed;Be arranged at the cabinet rake 110 and
Between the transverse strands, for fixing the transverse strands in the link of the cabinet rake 110.
The cabinet rake 110 is preferably in square type, and its four sides are respectively arranged with least Yishanmen, and preferably two fan, its
Inner hollow, available for placement connecting line, controller main frame etc..
The link is preferably provided with two, respectively the first link 121 and the second link 122, and described first
The upper surface of cabinet rake 110 is fixed in the one end of link 121, the end is for fixing end, and the fixing end, which extends forward, one
The distance of the individual length of side of cabinet rake 110, it is then the position that the other end of the first link 121 is free end;Second connection
Frame 122 is longitudinally disposed at the upper surface of the first link 121 and it is located at directly over 110 1 jiaos of the cabinet rake.Described
Two triangular form gussets are provided between one link 121 and the second link 122, two triangular form gussets are arranged at described
Two links 122 are connected one end both sides, and two triangular form gusset width and first link with the first link 121
121st, the second link 122 is identical, and in order to save material while ensureing gusset intensity, it is formed from inclined-plane to two right-angle surfaces
There is triangular form groove.
The transverse strands are preferably provided with two, respectively the first transverse strands 131 and the second transverse strands 132, and described first
Transverse strands 131 are arranged on the upside of the free end of the first link 121, are in the L-type of mirror image after its fixation, its orthogonal two
Side is all provided with a row for the porcelain eye through lead;Second transverse strands 132 are then arranged at second link 122
Middle and upper part and be then similar to 7 types in the L-type after mirror image twice after its fixation, the setting of its shape and porcelain eye and described first
Transverse strands 131 are identical, will not be repeated here.
The wire cutting device includes:It is arranged at the fixed seat 210 of the upper surface of cabinet rake 110;It is rotatably connected
In the side of fixed seat 210 and close to the lead carrying tablet 220 of second transverse strands 132, the lead carrying tablet
Multiple second porcelain eyes are provided with 220;And it is rotatably connected in the fixed seat 210 and is located at the lead carrying tablet 220
Lead limited block away from the side of the second transverse strands 132, it is provided with the string holes that multiple lateral penetrations are set, by set
The string holes put carries and limits wire locations;And be arranged at the upper end of cabinet rake 110 and positioned at the lead limited block it is remote
From the mobile motor of the side of lead carrying tablet 220, lead passes through the pressure block being connected with the mobile motor and setting
The first loading plate below the pressure block presses the cutting into line lead and its epidermis.
When it is implemented, lead sequentially passes through first transverse strands 131, the porcelain eye set by the second transverse strands 132,
Two porcelain eyes and the string holes for being arranged at the lead limited block, are positioned over first loading plate, then mobile motor promote with
Its pressure block connected presses with first loading plate, so that lead to be broken;Or it can also be connected in mobile motor lower end
One cutting tool, to be cut to lead.
S200, wire lead solder device lead be cut after, it is cut off end carry out scolding tin.
As shown in Figures 1 and 2, in present pre-ferred embodiments, the wire lead solder device includes:It is arranged at the lead
Rotary cylinder 310 between carrying tablet 220 and lead limited block, and tin stove 320 below is arranged at, it is arranged at the tin stove
Heating element heater in 320, and be connected with the tin stove 320, the servomotor for driving it to be rotated(It is not shown).
When it is implemented, after lead is pressed down or cuts, the rotary cylinder 310 drive the lead carrying tablet 220,
Lead limited block, it is arranged at the two lower section and is used for connecting plate connecting the two, and the lead after being pressed down or cutting turns round 90
Degree, inserts tin stove 320 by the lead end after being pressed down or cutting, drives the tin stove 320 to rotate by servomotor, pass through heating
Element carries out scolding tin to lead ends, and takes away welding slag.
S400, welding end molding press device are flat after lead cut-out end progress scolding tin, by its scolding tin side pressure type.
As shown in Figures 1 and 3, the welding end molding press device includes:It is removable to be connected to the cabinet rake 110, for
The gas folder clamped after lead cut end scolding tin, to its welding end(Do not indicate);The upper surface of cabinet rake 110 is arranged at, is used
The second loading plate 410 carried after the gas presss from both sides clamp leads welding end and is moved to above its end face, to gas folder;Set
Above second loading plate 410, pressing is realized, to complete welding end die mould by rotation and second loading plate 410
Die mould block 420;One end is connected with the die mould block 420 and is rotatably connected with second loading plate 410, for driving
Die mould block 420 is stated to move, so that its pressing lever 430 for pressing with second loading plate 410;With the pressing lever 430
The other end connects, for the second power motor 440 for driving described pressing lever 430 one end to vertically move.
As shown in Fig. 1, Fig. 3 and Fig. 5, in present pre-ferred embodiments, the pressing lever 430 and the die mould block 420
It is in circular arc type to connect one end, laterally offers one first sliding groove 431, it is with the die mould block 420 by rotating axis connection;Lean on
It is bordering on first sliding groove 431, is horizontally arranged with one second connection through hole, the pressing lever 430 connects by described second
Hole is connected to be rotatably connected with second loading plate 410.And the upper end of the second loading plate 410 is L-shaped, lower end is in square type,
Lower end is directly fixed on the cabinet rake 110.
As shown in Fig. 1, Fig. 4 and Fig. 5, second power motor is connected with a power transmission shaft 450, and the power transmission shaft lower end is in
Cylindrical type, insertion are connected to second power motor 440, and upper end extends transversely through in matrix, recess is provided with one the 3rd connection
Through hole, it is connected with the pressing lever 430 by the described 3rd connection through hole, is adapted to therewith, and the lever 430 of pressing is set
One second sliding groove 432 is equipped with, with the described 3rd through hole is connected through second sliding groove 432 and is provided with one and be slidably connected
Axle.
When it is implemented, second power motor 440 is in initial position, the pressing lever 430 drives the pressure
Type block 420 is risen, and secondly gas folder clamp leads welding end is placed on second loading plate 410 and the stitching surface of die mould block 420, then
It is secondary, second power motor 440 is raised above, now the pressing lever 430 due to its described second sliding groove 432 set
Put, slided along the power transmission shaft 450, when the axle that is slidably connected slides into second sliding groove 432 away from the die mould block
Behind 420 one end, start to drive the pressing lever 430 to be raised above with one end that the power transmission shaft 450 is connected, because lever is former
Reason, it is connected one end with the die mould block 420 and begun to decline, and is finally pressed with second loading plate 410, is placed on the gas
Lead welding end die mould in folder is flat.
S400, gummed paper adhering apparatus adhere to after the welding end molding press device carries out die mould to lead scolding tin end, by gummed paper
In lead scolding tin end.
As shown in figure 1, in present pre-ferred embodiments, the described automatic processing equipment of electronic transformer lead, its
In, the gummed paper adhering apparatus includes:It is rotatably disposed in the belt pulley 510 of the cabinet rake 110;It is arranged at the cabinet rake
110, for the first electric rotating machine for driving the belt pulley 510 to rotate;It is arranged at the cabinet rake 110 and is located at the glue
The side-lower of belt wheel 510 1, for after gummed paper contact lead-wire, be attached to the pressure annex of lead;It is arranged at the cabinet rake
110 and positioned at it is described pressure annex below, for it is described pressure annex press attached gummed paper when, carrying lead the 3rd loading plate;Set
In the cabinet rake 110 and it is located at the 3rd loading plate side, for pressing attached gummed paper after lead in the pressure annex, cutting
The scissors of disconnected gummed paper;It is arranged at the cabinet rake 110 and directly over the scissors, it is described for moving down, applying pressure to
One of handle of a knife of scissors two, so that its edge of a knife closure pressing piece.
S500, gummed paper wind are wound in its outer rim after lead soldering end adhesion gummed paper, by adhered to gummed paper.
As shown in Figure 1 and Figure 6, in present pre-ferred embodiments, the described automatic working process of electronic transformer lead is set
It is standby, wherein, the gummed paper wind includes:The top of the cabinet rake 110 is rotatably disposed in, for rotating to wind gummed paper
In the winding hairbrush 610 of lead;It is connected with the winding hairbrush 610, for the second rotation for driving the winding hairbrush 610 to rotate
Rotating motor;And be connected with the winding hairbrush 610, for driving the winding hairbrush 610 to move forward and backward to wire locations
Cylinder.
The automatic processing and treating method of electronic transformer lead provided by the present invention, cuts as a result of first with lead
Cut device cutting lead;Secondly by wire lead solder device lead be cut after, it is cut off end carry out scolding tin;Again by
Welding end molding press device is flat after lead cut-out end progress scolding tin, by its scolding tin side pressure type;Then gummed paper adhering apparatus is utilized
After the welding end molding press device carries out die mould to lead scolding tin end, gummed paper is adhered to lead scolding tin end;Finally by gummed paper
Wind is wound in its outer rim after lead soldering end adhesion gummed paper, by adhered to gummed paper.So that the electronic transformer lead
Automatic processing equipment can be automatically performed cut-out, scolding tin, dispensing and the encapsulated paper of lead, and not only saving is artificial, improves and draws
The production efficiency of line and electronic transformer;And individual difference is small between the lead after handling, and improves the fine work rate of product.
Present invention also offers a kind of automatic processing equipment of electronic transformer lead, it includes:Frame, specifically as above
State described in embodiment of the method;
The frame upper end face is arranged at, it is specific such as above-mentioned embodiment of the method for the wire cutting device of cutting lead
It is described;
The frame upper end face is arranged at and positioned at any side before and after the wire cutting device, in lead quilt
The wire lead solder device that end carries out scolding tin is cut off after cutting, to it, specifically as described in above-mentioned embodiment of the method;
The frame upper end face is arranged at and positioned at the wire lead solder device or so any side, for being cut in lead
It is flat welding end molding press device after broken ends of fractured bone progress scolding tin, by its scolding tin side pressure type, specifically as described in above-mentioned embodiment of the method;
It is arranged at the frame upper end face and deviates from the wire lead solder device side positioned at the welding end molding press device,
Gummed paper for being adhered to lead scolding tin end after the welding end molding press device carries out die mould to lead scolding tin end, by gummed paper adheres to
Device, specifically as described in above-mentioned embodiment of the method;
The frame upper end face is arranged at and positioned at any side before and after the gummed paper adhering apparatus, in lead tin
The gummed paper wind of its outer rim is wound in after welding end adhesion gummed paper, by adhered to gummed paper, specifically such as above-mentioned embodiment of the method institute
State.
Further, the automatic processing equipment of electronic transformer lead also includes:With the wire cutting device,
Wire lead solder device, welding end molding press device, gummed paper adhering apparatus and the connection of gummed paper wind, for controlling its motion state
Controller, specifically as described in above-mentioned embodiment of the method.
Further, the controller includes:The frame upper end face is arranged at, for showing that the electronic transformer draws
The manipulation display screen that the automatic processing equipment current operating state of line and transmittable instruction are adjusted to it, specifically as described above
Described in embodiment of the method.
Further, the frame includes:Upper surface is provided with the wire cutting device, wire lead solder device, welding end
The cabinet rake 110 of molding press device, gummed paper adhering apparatus and gummed paper wind, specifically as described in above-mentioned embodiment of the method;
At least one is arranged at the upper end of cabinet rake 110 and close to the wire cutting device, for through to be processed
The transverse strands of lead, specifically as described in above-mentioned embodiment of the method;
It is arranged between the cabinet rake 110 and the transverse strands, for fixing the transverse strands in the cabinet rake 110
Link, specifically as described in above-mentioned embodiment of the method.
Further, be provided with the transverse strands at least one be used for through lead to be processed porcelain eye, specifically as described above
Described in embodiment of the method.
Further, the welding end molding press device includes:It is removable to be connected to the cabinet rake 110, for being cut in lead
The gas folder clamped after cut node scolding tin, to its welding end, specifically as described in above-mentioned embodiment of the method;
The upper surface of cabinet rake 110 is arranged at, clamp leads welding end is pressed from both sides for the gas and is moved to above its end face
Afterwards, the second loading plate 410 carried to gas folder, specifically as described in above-mentioned embodiment of the method;
The top of the second loading plate 410 is arranged at, pressing is realized, with complete by rotation and second loading plate 410
Into the die mould block 420 of welding end die mould, specifically as described in above-mentioned embodiment of the method;
One end is connected with the die mould block 420 and is rotatably connected with second loading plate 410, described for driving
Die mould block 420 moves, so that its pressing lever 430 for being pressed with second loading plate 410, specific such as above-mentioned embodiment of the method
It is described;
Be connected with the pressing other end of lever 430, for drive it is described press lever 430 one end and vertically move second
Power motor 440, specifically as described in above-mentioned embodiment of the method.
Further, the gummed paper adhering apparatus includes:The belt pulley 510 of the cabinet rake 110 is rotatably disposed in, is had
Body is as described in above-mentioned embodiment of the method, specifically as described in above-mentioned embodiment of the method;
The cabinet rake 110 is arranged at, for driving the first electric rotating machine of the rotation of belt pulley 510, specifically as above
State described in embodiment of the method;
Be arranged at the cabinet rake 110 and be located at the side-lower of belt pulley 510 1, for after gummed paper contact lead-wire,
The pressure annex of lead is attached to, specifically as described in above-mentioned embodiment of the method;
Be arranged at the cabinet rake 110 and positioned at it is described pressure annex below, for it is described pressure annex press attached gummed paper when,
The 3rd loading plate of lead is carried, specifically as described in above-mentioned embodiment of the method;
It is arranged at the cabinet rake 110 and is located at the 3rd loading plate side, for presses attached gummed paper in the pressure annex
After lead, the scissors of cutting gummed paper, specifically as described in above-mentioned embodiment of the method;
The cabinet rake 110 is arranged at and directly over the scissors, for moving down, applying pressure to the scissors
One of two handle of a knifes, so that its edge of a knife closure pressing piece, specifically as described in above-mentioned embodiment of the method.
Further, the gummed paper wind includes:The top of cabinet rake 110 is rotatably disposed in, for rotating
To wind gummed paper in the winding hairbrush 610 of lead, specifically as described in above-mentioned embodiment of the method;
It is connected with the winding hairbrush 610, for driving the second electric rotating machine of winding hairbrush 610 rotation, specifically
As described in above-mentioned embodiment of the method;
And be connected with the winding hairbrush 610, for driving the winding hairbrush 610 to move forward and backward to wire locations
Cylinder, specifically as described in above-mentioned embodiment of the method.
It should be appreciated that the application of the present invention is not limited to above-mentioned citing, for those of ordinary skills, can
To be improved or converted according to the above description, all these modifications and variations should all belong to the guarantor of appended claims of the present invention
Protect scope.