CN106563784B - A kind of high pressing mold cold - Google Patents

A kind of high pressing mold cold Download PDF

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Publication number
CN106563784B
CN106563784B CN201610914094.2A CN201610914094A CN106563784B CN 106563784 B CN106563784 B CN 106563784B CN 201610914094 A CN201610914094 A CN 201610914094A CN 106563784 B CN106563784 B CN 106563784B
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China
Prior art keywords
water
distributor box
distribution
valve
valve plate
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CN106563784A (en
Inventor
徐峰
李为刚
成铁山
杨文检
秦耘
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Suzhou Aode high end equipment Co.,Ltd.
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Science And Technology Ltd Of Prosperous Of Shenzhen
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Publication of CN106563784A publication Critical patent/CN106563784A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2218Cooling or heating equipment for dies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The present invention provides a kind of high pressing mold cold comprising host, connecting pipe and distributor box;Main channel is arranged in the host;The host also sets up high pressure filter and cooler, and the high pressure filter and the cooler are respectively arranged at the main channel;The distributor box setting distribution water channel;Successive watercourse is arranged in the connecting pipe;The main channel of the host connects the distribution water channel of the distributor box by the successive watercourse, and the distribution water channel is used to be connected to external mold pipeline.Using the above scheme, on the other hand one aspect of the present invention provides water at low temperature by cooler, can improve die casting cooling effect by high pressure filter conveying high-pressure water.

Description

A kind of high pressing mold cold
Technical field
The present invention relates to die casting equipment fields, more particularly to, a kind of high pressing mold cold.
Background technique
Die casting is existing mature technology, is widely used in various products.Die casting temperature is excessively high to will cause mold The defects of premature rupture, the movable devices serious wear such as slide block thimble, casting quality is unstable to be deformed, stomata bubble;Pressure Casting mould temperature is too low to will cause die casting appearance, and filling is not full, shrinks serious, cold shut, poor surface smoothness, usual situation Under be the excessively high problem of mold temperature than more serious;Therefore, effective control of die casting equalized temperature is to improve die casting quality Key parameter condition.
The prior art is to use water pipe that water is passed through the pipeline of die through water to realize temperature control, and water pipe is by a master control Switch control connection and disconnection.
Therefore, it is cooling how to improve die casting, is the technical issues that need to address.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of new high pressing mold cold.
Technical scheme is as follows: a kind of high pressing mold cold comprising host, connecting pipe and distributor box;It is described Main channel is arranged in host;The host also sets up high pressure filter and cooler, the high pressure filter and the cooler point It is not set to the main channel;The distributor box setting distribution water channel;Successive watercourse is arranged in the connecting pipe;The host The main channel connects the distribution water channel of the distributor box by the successive watercourse, and the distribution water channel is outer for being connected to The mold pipeline in portion.
Preferably, the distributor box also sets up distributor box flow sensor, and the distributor box flow sensor is set to institute Distribution water channel is stated, for carrying out flow detection to the distribution water channel.
Preferably, the distributor box also sets up distribution valve plate, solenoid valve and adapter tube;The distribution water channel connects the distribution Valve plate;The adapter tube is for connecting external mold pipeline;The distribution valve plate connects the adapter tube, institute by the solenoid valve Distribution valve plate is stated to be used for through the mold pipeline outside solenoid valve control connection.
For example, the distributor box is arranged several solenoid valves, each solenoid valve connects each described connect correspondingly Pipe, each solenoid valve are used to control the adapter tube that it is connected and export high pressure water to external each mold pipeline.
Preferably, several adapter tubes are arranged in the distributor box, and each adapter tube is respectively used in the solenoid valve control Under be connected to external each mold pipeline correspondingly.
Preferably, the distributor box also sets up distributor box flow sensor, and the distributor box flow sensor is separately connected Each adapter tube, for carrying out flow detection to each adapter tube respectively.
Preferably, several distributor box flow sensors, each distributor box flow sensor is arranged in the distributor box It is connect correspondingly with each adapter tube, is respectively used to carry out flow detection to the adapter tube connected.
Preferably, the high pressing mold cold also sets up temperature sensor, for detecting the temperature of outer mold warm area.
Preferably, the temperature sensor is set to the host.
Preferably, several temperature sensors are arranged in the host, and each temperature sensor is respectively used to an a pair Detect the temperature of external each mold warm area with answering.
Preferably, several distributor boxes are arranged in the high pressing mold cold, and several connections are arranged in the connecting pipe Water channel;Each successive watercourse and each distributor box correspond, and the host passes through each successive watercourse connection respectively The distribution water channel of the corresponding distributor box.
Using the above scheme, on the other hand one aspect of the present invention passes through cooler by high pressure filter conveying high-pressure water Water at low temperature is provided, die casting cooling effect can be improved.
Detailed description of the invention
Fig. 1 is the schematic diagram of one embodiment of the invention.
Fig. 2 is a direction schematic diagram of the host of embodiment illustrated in fig. 1.
Fig. 3 is the schematic diagram of another direction of the host of embodiment illustrated in fig. 1.
Fig. 4 is the another direction schematic diagram of the host of embodiment illustrated in fig. 1.
Fig. 5 is the connection schematic diagram of one embodiment of the invention.
Fig. 6 is the schematic diagram of another embodiment of the present invention and its connecting mold pipeline.
Fig. 7 is the connection schematic diagram of another embodiment of the present invention.
Fig. 8 is the high pressure filter and back flush structural schematic diagram of one embodiment of the invention.
Fig. 9 is the normal flow direction schematic diagram of embodiment illustrated in fig. 8.
Figure 10 is the back flush schematic diagram of embodiment illustrated in fig. 8.
Figure 11 is the flow control schematic diagram of one embodiment of the invention.
Specific embodiment
In the following with reference to the drawings and specific embodiments, the present invention is described in detail, and the following examples, which can combine, to be made With, also, the present invention can be realized using various forms, be not limited to each specific embodiment described by this specification, provided The purpose of these embodiments is easy to understand more thorough and comprehensively to the disclosure.Need further exist for explanation It is directly or indirectly to be fixed on another structure when a certain structure is fixed on another structure, including by the structure, or will The structure is fixed on another structure by one or more of the other intermediate structure.When a structure connects another structure, It intermediate is tied including the structure is directly or indirectly connected to another structure, or by the structure by one or more of the other Structure is connected to another structure.Also, the "and/or" includes "and" and two kinds of possible embodiments of "or".
An example of the invention is a kind of high pressing mold cold comprising host, connecting pipe and distributor box;The master Main channel is arranged in machine;The host also sets up high pressure filter and cooler, and the high pressure filter and the cooler are distinguished It is set to the main channel;The distributor box setting distribution water channel;Successive watercourse is arranged in the connecting pipe;The institute of the host The distribution water channel that main channel connects the distributor box by the successive watercourse is stated, the distribution water channel is for being connected to outside Mold pipeline.Using the above scheme, on the other hand one aspect of the present invention passes through cooling by high pressure filter conveying high-pressure water Device provides water at low temperature, can improve die casting cooling effect.
For example, a kind of high pressing mold cold, including host, connecting pipe and distributor box;The host is used to pass through the company Adapter tube road exports high-pressure cold water to the distributor box, exports high-pressure cold water to external mold pipeline by the distributor box.Wherein, Main channel is arranged in the host;For example, the host includes rack, and the main channel being set in the rack;That is, described Main channel is set to the rack;For example, the high-pressure cold water of the host is output to the connecting pipe by the main channel, The distributor box is output to by the connecting pipe again, external mold pipeline is output to by the distributor box.For another example, described Several main channel, several connecting pipes and several distributor boxes are arranged in host, and each main channel corresponds a connection Pipeline and a distributor box, the high-pressure cold water of the host is respectively by each main channel correspondingly via described in one Connecting pipe and a distributor box are output to external mold pipeline.
Preferably, several distributor boxes are arranged in the high pressing mold cold, and several connections are arranged in the connecting pipe Water channel;Each successive watercourse and each distributor box correspond, and the host passes through each successive watercourse connection respectively The distribution water channel of the corresponding distributor box.In this way, a host is separately connected multiple points by multiple connecting pipes With case, the cooling water conveying and circulation of mold pipeline can be realized with more distributor box.
Wherein, the host also sets up high pressure filter and cooler, and the high pressure filter and the cooler are distinguished It is set to the main channel;For another example, the high pressure filter and the cooler are respectively arranged at the main channel and pass through institute It states main channel and is set to the rack;For another example, the high pressure filter and the cooler are respectively arranged at the main channel Certain a part or the high pressure filter and the cooler are respectively arranged at certain a part of the host and the host The part be set to the main channel or be connected to the main channel.Wherein, the high pressure filter is for inputting water simultaneously It is filtered and boosts, export high pressure water;The cooler is used for cooling water, i.e., cools down to water, so that the host is defeated Water out is cold water;The temperature of the degree or cold water that specifically cool down, for example, for the cold water largely exported, the cooler Target temperature be 10 to 25 degrees Celsius;For another example, for the cold water of small-bore or minor diameter output, the target temperature of the cooler Degree be 4 to 15 degrees Celsius, even if can according to situation flexible setting or adjustment, and so on.
For another example, the host includes the electric cabinet being set in the rack, water tank, water pump, high pressure filter, water valve plate Component and cooler;Alternatively, water tank, water pump, high pressure filter, water valve board assembly and cooler are arranged in the main channel;Example Such as, water tank, water pump, high pressure filter, water valve board assembly and cooler are set to the rack by the main channel;It is described cold But device is set to the water tank;Alternatively, water tank can be interpreted as to a part of main channel;For another example, water tank, water pump, height press through Filter, water valve board assembly and cooler are used as the component in main channel.For example, the water tank, the water pump, described High pressure filter, the water valve board assembly pass through the main channel sequential communication;The electric cabinet respectively with the water pump, described High pressure filter, the water valve board assembly and cooler electrical connection, the electric cabinet are respectively used to control the water pump, institute State switch or the running of high pressure filter, the water valve board assembly and the cooler.
In order to obtain the water level information of water tank, it is preferred that the water level that the water tank setting is electrically connected with the electric cabinet passes Sensor is transferred to the electric cabinet for example, water level sensor is used to obtain the waterlevel data of water tank.For example, the water tank setting Several water level sensors.Preferably, the water tank also sets up the water compensating valve being electrically connected with the electric cabinet, the electric cabinet For controlling the switch of the water compensating valve.For example, the electric cabinet is also used to the waterlevel data according to the water level sensor, control The switch of the water compensating valve is made, in this manner it is ensured that the water level or water of the water tank, enable the high pressing mold cold to grow Phase automatic work.For example, the cooling water in mold pipeline is flowed back into water tank on the one hand by circulating line, it is on the other hand logical Automatic water supplement is crossed, realizes the high pressing mold cold of automatic cycle.
The distributor box setting distribution water channel;For example, the distribution water channel is used to be connected to external mold pipeline.For another example, The high pressing mold cold further includes that collection divides valve plate;The distribution water channel is also connected with the collection and divides valve plate, divides valve plate by the collection Mold pipeline outside connection.That is, in various embodiments, the distribution water channel can directly be connected to external mould Have pipeline, it can also mold pipeline by intermediate structure, outside indirect communication.
Successive watercourse is arranged in the connecting pipe;The main channel of the host passes through described in successive watercourse connection The distribution water channel of distributor box;For example, the water valve board assembly connects the described of the distributor box by the successive watercourse Water channel is distributed, the distribution water channel is used to be connected to external mold pipeline.
For another example, the high pressing mold cold further includes that collection divides valve plate;For example, a kind of high pressing mold cold comprising host, connection Pipeline, distributor box and collection divide valve plate;Wherein, the distribution water channel be also connected with it is described collection divide valve plate;If the collection divides valve plate to be arranged Heavenly Stems and Earthly Branches pipe fitting, each branch pipe connection are used to be connected to an external mold pipeline.For another example, the host further includes being set to Air valve plate component in the rack drives away mold pipeline for conveying high-pressure air to external mold pipeline to realize Moisture prevents mouldy incrustation and other effects;For another example, connecting pipe setting successive watercourse with connect air flue;The distributor box setting Distribute water channel and distribution air flue;The connection air flue connects the distribution air flue, for example, the air valve plate component passes through the company It connects air flue and connects the distribution air flue, the distribution air flue is used to be connected to external mold pipeline;Preferably, when there are the collection When dividing valve plate, the distribution air flue is also connected with the collection and divides valve plate, and the collection divides valve plate for being connected to external mold pipeline;Example Such as, the distribution air flue divides the mold pipeline outside valve plate connection by the collection;For example, the distribution water channel and/or described Distribution air flue connects each branch pipe connection for collecting and dividing valve plate;It is respectively used to output high-pressure cold water or high pressure gas, exports high pressure Cold water is for realizing the refrigeration of mold, and output high-pressure gas is for clearing up mold pipeline, for example, exporting after refrigeration finishes High pressure gas is to blow away remaining moisture content in pipeline etc..Preferably, the air valve plate component includes valve plate and electromagnetic valve of gas circuit; The valve plate connects the distribution air flue of the distributor box by the connection air flue, for example, the valve plate passes through institute It states electromagnetic valve of gas circuit and connects the connection air flue, for conveying high-pressure air to the connection air flue, pass through the connection air flue And the air flue conveying high-pressure air that distributes is to external mold pipeline;The electromagnetic valve of gas circuit is electrically connected with the electric cabinet, For example, the electromagnetic valve of gas circuit is output to the distribution air flue for controlling pressure-air;For another example, the electromagnetic valve of gas circuit is used for Under electric cabinet control, control pressure-air is output to the distribution air flue.Preferably, the high pressing mold cold further includes Air compressor, the air compressor is for inputting pressure-air (i.e. compressed air) to the valve plate.For example, the sky The output end of air compressor connects the valve plate of the air valve plate component.
It is common, when die casting carries out die casting in a mold, in thickness intersection since temperature is unbalanced and easy to form Heat knot leads to a large amount of shrinkage cavities of generation and loose in hot the interface in, influences to press and since setting rate inside and outside in process of setting is inconsistent The air-tightness and processing performance of casting, lead to product qualification rate and production efficiency;High pressing mold cold described in various embodiments of the present invention By exporting high-pressure cooling water, by the mold pipeline outside the connections such as distribution water channel, can be realized cold to the progress of hot knot position But, it shrinks die casting in press casting procedure unanimously, achievees the purpose that control shrinkage cavity and loose generation.
For example, the host further includes the electric cabinet being set in the rack, water tank, water pump, high pressure filter, water valve Board group part, air valve plate component and cooler;The cooler is set to the water tank;The water tank, the water pump, the high pressure Filter, the water valve board assembly pass through the sequence main channel connection;For example, water tank, water pump, high pressure filter, water valve plate Component, air valve plate component and cooler are set to the rack by the main channel;The cooler is set to the water tank; Alternatively, water tank can be interpreted as to a part of main channel;The electric cabinet respectively with the water pump, the high pressure filter, The water valve board assembly, the air valve plate component and cooler electrical connection;The connecting pipe setting successive watercourse and company Connect air flue;The distributor box setting distribution water channel and distribution air flue;The air valve plate component connects institute by the connection air flue The distribution air flue of distributor box is stated, the distribution air flue is also connected with the collection and divides valve plate;The collection divides valve plate setting several Pipe fitting, each branch pipe connection are used to be connected to an external mold pipeline.In this way, can be exported by branch pipe connection thinner Cooling water flow.
Preferably, the distributor box setting distribution valve plate, solenoid valve and adapter tube;The distribution water channel connects the distributing valve Plate;The adapter tube is for connecting external mold pipeline;The distribution valve plate connects the adapter tube by the solenoid valve, described Valve plate is distributed to be used for through the mold pipeline outside solenoid valve control connection.For example, the distributor box setting is several described Solenoid valve, each solenoid valve connect each adapter tube correspondingly, and each solenoid valve is for controlling what it was connected Each mold pipeline of the adapter tube output high pressure water to outside.Preferably, several adapter tubes are arranged in the distributor box, each described Adapter tube is respectively used to be connected to external each mold pipeline correspondingly under the solenoid valve control.For another example, the distribution gas Road is also connected with the collection and divides valve plate;For example, the collection divides valve plate that several branch pipe connections are arranged, each adapter tube is respectively used in institute It states and is connected to each branch pipe connection under solenoid valve control correspondingly, each branch pipe connection is used to be connected to an external mould Has pipeline.For example, the branch pipe connection is used to be connected to external small diameter pipeline.
Preferably, the distributor box also sets up distributor box flow sensor, and the distributor box flow sensor is set to institute Distribution water channel is stated, the distributor box flow sensor is used to carry out flow detection to the distribution water channel, for example, the distributor box Flow sensor is used to carry out flow detection to the distribution water channel to obtain distributor box data on flows;Preferably, the distributor box Flow sensor is electrically connected with the control module of the electric cabinet or the electric cabinet.For example, the distributor box also sets up distribution Case flow sensor, the distributor box flow sensor are separately connected each adapter tube, for carrying out respectively to each adapter tube Flow detection.For another example, the distributor box is arranged several distributor box flow sensors, each distributor box flow sensor with Each adapter tube connects correspondingly, is respectively used to carry out flow detection to the adapter tube connected.For another example, the distribution Case also sets up distributor box flow sensor, and the distributor box flow sensor connects the distribution water channel, for the distribution Water channel carries out flow detection.For example, the control module of the distributor box flow sensor and the electric cabinet or the electric cabinet Electrical connection, for being transferred to the electric cabinet or the control mould for the data on flows of flow detection, i.e. distributor box data on flows Block, the electric cabinet or the control module are for showing the distributor box data on flows, and/or according to the distributor box flow Data judge it is described distribution water channel or the adapter tube whether generation blocking or leak etc..
For the ease of acquisition outer mold or the temperature of its warm area with accurate temperature control, the high pressing mold cold also sets up temperature Sensor, for detecting the temperature of outer mold warm area, for example, the temperature sensor, for detecting outer mold warm area Temperature obtains temperature data.Preferably, the temperature sensor is set to the host.For another example, the temperature sensor setting In the electric cabinet, for example, the temperature sensor is connect with the electric cabinet, it is described for the temperature data to be transferred to Electric cabinet;For another example, the temperature sensor is connect with the control module of the electric cabinet, for the temperature data to be transferred to The control module;For another example, the temperature sensor be set to it is described collection divide valve plate.Preferably, the high pressing mold cold setting Several temperature sensors.For example, several temperature sensors are arranged in the host, each temperature sensor is used respectively In the temperature of the external each mold warm area of detection correspondingly.For example, for each mold warm area of outer mold, it is each described The sensing probe of temperature sensor is correspondingly arranged in a mold warm area, for detecting the temperature of outer mold warm area.In this way, can To obtain the temperature for needing cooling mold warm area, it is also possible to obtain the temperature of cooling mold warm area is needed after host work, To obtain cooling or temperature control effect, it is ensured that mold temperature meets the requirements.
Preferably, the host further includes the pressure gauge being set in the rack, and the pressure gauge connects the water valve Board group part, for obtaining pressure and the display of the water valve board assembly.For example, the pressure gauge is for obtaining the water valve board group The hydraulic pressure of part and display.For another example, the host further includes air valve plate component, and the pressure gauge is separately connected the water valve board assembly With the air valve plate component, for obtaining the pressure of the pressure of the water valve board assembly and the air valve plate component respectively and showing Show, for example, the pressure gauge is used to obtain hydraulic pressure and the display of the water valve board assembly, and for obtaining the air valve board group The air pressure and display of part.In this way, user can obtain pressure information by pressure gauge, for example, being intuitive to see hydraulic pressure and/or gas Pressure.
Preferably, the water valve board assembly includes water valve plate, waterway electromagnetic valve and pressure sensor;The waterway electromagnetic valve And the pressure sensor is electrically connected with the electric cabinet respectively;The water valve plate passes through the main channel and the high-pressure filteration Device connection, the water valve plate also connect the distribution water channel of the distributor box by the successive watercourse;Wherein, the pressure Sensor is used to incude the pressure of its present position, i.e. hydraulic pressure, obtains water pressure data (i.e. pressure data) and is transferred to the electricity Control case;The waterway electromagnetic valve according to the control signal of the electric cabinet for being switched, to realize the water valve board group The water route on-off of the water valve plate of part also can be regarded as the on-off for controlling the main channel at the water valve board assembly, The effect and so on of its solenoid valve.Preferably, the pressure sensor is set to the main channel.For another example, the pressure passes Sensor is set to the water valve plate.For another example, the pressure sensor is set to the successive watercourse.For another example, the water valve board group Part includes two pressure sensors, and a pressure sensor is set to the main channel and is located at before the water valve plate, another Pressure sensor is set to the main channel and is located at after the water valve plate, is respectively used to obtain the hydraulic pressure number of corresponding position According to and be transferred to the electric cabinet.
In order to obtain the flow information of water valve plate, it is preferred that water valve board assembly further includes water valve plate flow sensor, described Water valve plate flow sensor is set to the water valve plate, for obtaining the data on flows of water valve plate, i.e. water valve plate data on flows.Example Such as, the water valve plate flow sensor is electrically connected with the control module of the electric cabinet or the electric cabinet, the water valve plate stream Quantity sensor is used to obtain the data on flows of water valve plate and is transferred to the control module of the electric cabinet or the electric cabinet, described The control module of electric cabinet or the electric cabinet is also used to judge whether water valve plate blocks according to the data on flows of water valve plate Or leakage etc..
In order to reach better control effect, it is preferred that the electric cabinet includes the power switch being linked in sequence, control mould Block and touch screen;The control module respectively with the cooler, the water pump, the high pressure filter and the water valve board group Part electrical connection;For another example, the control module respectively with the cooler, the water pump, the high pressure filter, the water valve plate Component and air valve plate component electrical connection.In this way, can by touch screen carry out touch control, can also by touch screen into Row display, such as show each data, including data on flows, temperature data and/or pressure data etc., such as display distributor box flow Data, temperature data, water pressure data, water valve plate data on flows and/or waterlevel data etc. can also realize image by touch screen It has been shown that, it is easy to use.For another example, the electric cabinet further includes contactor, and the contactor is separately connected the control module and institute State touch screen.For example, control module is PLC(Programmable Logic Controller, programmable logic controller (PLC)) mould Block.
In order to realize alarm in the event of an accident, it is preferred that the electric cabinet further includes being electrically connected with the control module The alarm connect, for issuing alarm signal.Preferably, the alarm includes loudspeaker;And/or the alarm includes LED Luminescence component.It is then for detecting whether to be abnormal or failure in judgement for example, judging unit is arranged in the control module Alarm, which is controlled, by the control module issues alarm signal.For another example, judging unit is arranged in the control module, for judging Whether distributor box data on flows, water pressure data, water valve plate data on flows and/or waterlevel data are abnormal, and are then by described Control module controls alarm and issues alarm signal.
In order to realize preferable distribution and control effect, it is preferred that the distributor box also set up distribution valve plate, solenoid valve with Adapter tube;The distribution water channel connects the distribution valve plate;The adapter tube is for connecting external mold pipeline;The distribution valve plate The adapter tube is connected by the solenoid valve;For example, the distributor box is used for by distributing valve plate described in the solenoid valve control And/or the mold pipeline outside the adapter tube connection;In this way, the cooling water of main channel passes through successive watercourse and distribution water channel, divides With valve plate, external mold pipeline is output to by adapter tube under solenoid valve control;For another example, the distributor box setting is several described Adapter tube, each adapter tube connects the distribution valve plate by the solenoid valve respectively, and is respectively used to connect correspondingly outer The mold pipeline in portion.For another example, the high pressing mold cold further includes that collection divides valve plate;The distribution valve plate is connected by the solenoid valve The adapter tube, the adapter tube connection collection divide valve plate, divide the mold pipeline outside valve plate connection by the collection.Preferably, The distributor box is arranged several solenoid valves and several adapter tubes, and each solenoid valve connects each described connect correspondingly Pipe, each adapter tube connect each branch pipe connection for collecting and dividing valve plate correspondingly.Preferably, the distributor box includes Check valve, the check valve are set to the distribution water channel.For example, the check valve is for controlling the distribution water channel or described The flow direction for distributing the cooling water of valve plate avoids adverse current.For another example, the distributor box includes several check valves, each list It is connected respectively a distribution valve plate or an adapter tube to valve, in this way it can be ensured that the one-way flow of cooling water, especially It is one-way circulation flowing, avoids adverse current, be conducive to the flow detection of related embodiment, promote the accuracy of detection.
In order to solve cleaning high pressure filter, the technical issues of keeping it more durable, and promote high-pressure filteration effect, preferably , back flush structure is arranged in the main channel at the high pressure filter, will for realizing back flush high pressure filter The dirt of filter core therein washes away, to avoid blocking and promoting high-pressure filteration effect.For example, the back flush structure includes master Water channel branch pipe, flushing drain pipe, the first sluice valve and the second sluice valve;Wherein, first sluice valve is separately connected the master The first end of water channel, the first end of the high pressure filter, the first end of the main channel branch pipe and the flushing drain pipe First end, for be connected to the main channel first end and the high pressure filter first end and block the main channel branch pipe First end and the flushing drain pipe first end, alternatively, be connected to the main channel first end and the main channel branch pipe First end, and be connected to the first end of the high pressure filter and the first end of the flushing drain pipe;Second gating Valve is separately connected the second end, the second end of the main channel branch pipe and the second end of the main channel of the high pressure filter, For be connected to the high pressure filter second end and the main channel second end and block the second of the main channel branch pipe End, alternatively, being connected to the second end of the high pressure filter and the second end of the main channel branch pipe and blocking the main channel Second end.Preferably, first sluice valve and second sluice valve linkage are arranged, for being connected to the first of the main channel End and the high pressure filter first end and block the main channel branch pipe first end and the flushing drain pipe first End, and be connected to the second end of the high pressure filter and the second end of the main channel simultaneously and block the main channel branch pipe Second end;Alternatively, for being connected to the first end of the main channel and the first end of the main channel branch pipe, and it is connected to the height The first end of filter and the first end of the flushing drain pipe are pressed through, and is connected to second end and the institute of the high pressure filter simultaneously It states the second end of main channel branch pipe and blocks the second end of the main channel.
In this way, in normal use, the first sluice valve be connected to the main channel first end and the high pressure filter First end simultaneously blocks the first end of the main channel branch pipe and the first end of the flushing drain pipe, meanwhile, the second sluice valve connects Lead to the second end of the high pressure filter and the second end of the main channel and the second end for blocking the main channel branch pipe, so that Main channel is connected to by high pressure filter, first end of the water of the main channel sequence Jing Guo the main channel, the high pressure filter First end, the second end of internal, the described high pressure filter of the high pressure filter and the second end of the main channel, that is, it is main The water of water channel export after high-pressure filteration by high pressure filter;When needing back flush high pressure filter, the first choosing Port valve is connected to the first end of the main channel and the first end of the main channel branch pipe, and is connected to the of the high pressure filter The first end of one end and the flushing drain pipe, meanwhile, the second sluice valve is connected to the second end of the high pressure filter and described The second end of main channel branch pipe and the second end for blocking the main channel, so that the first end of main channel is connected by high pressure filter The first end of logical flushing drain pipe, the of first end of the water sequence of main channel Jing Guo the main channel, the main channel branch pipe One end, internal, the described main channel branch pipe of the main channel branch pipe second end, the second end of the high pressure filter, the height The first end of internal, the described high pressure filter of filter and the first end of the flushing drain pipe are pressed through, from the flushing drain pipe Second end discharge;That is, the water of main channel reversely flows through high pressure mistake from the second end of high pressure filter after main channel branch pipe It is discharged after filter, to achieve the effect that reverse cleaning high pressure filter.
It continues with and further explanation is made to various embodiments of the present invention in conjunction with attached drawing.
For example, a kind of high pressing mold cold is as shown in Figure 1 comprising host 101, connecting pipe 102 and distributor box 103;Again Such as, a kind of high pressing mold cold is as shown in Figure 6 comprising and host 101, connecting pipe 102, distributor box 103 and collection divide valve plate 104, Collection divides the branch pipe connection connecting mold pipeline 105 of valve plate 104, for example, mold pipeline 105 is that small diameter pipeline is (also known as small-bore Pipeline or small-bore mold pipeline), wherein the internal diameter of the small diameter pipeline is less than 8 millimeters, for example, the small diameter pipeline Internal diameter be 4 to 6 millimeters;For the ease of structure or function component of the protected host other than rack, it is preferred that such as Fig. 2 institute Show, the host also sets up protective plate 202 in the rack 201, for example, the host be arranged in the rack one piece or Muti-piece protective plate;For another example, protective plate described in muti-piece is arranged in the host in the rack, for surrounding one in conjunction with the rack A zone of protection;As shown in Fig. 2, Fig. 3 and Fig. 4, the host also set up in the rack 201 electric cabinet 203, water tank 205, The functions knots such as high pressure filter 206, water pump 207, water valve board assembly 208, air valve plate component 209, pressure gauge 210, cooler 211 Structure, wherein cooler 211 is set in water tank 205;For example, the functional structure or other structures of the host be respectively positioned on it is described In the zone of protection that rack and each protective plate are surrounded, for example, other structures include main channel, electric cabinet, water tank, Water pump, high pressure filter, water valve board assembly, air valve plate component and/or cooler etc..For example, through-hole is set on the protective plate, For wearing button or pipeline, for example, being equipped with successive watercourse and/or connection air flue etc. in the through-hole.For example, such as Fig. 2 institute Show, the host includes rack 201, protective plate 202 is provided in rack 201, the other structures such as main channel are by 202 institute of protective plate It blocks;For another example, electric cabinet is placed on except protective plate in order to operate, that is, electric cabinet 203 is arranged in rack 201 and dew is set Except protective plate 202.For the ease of mobile host, it is preferred that the host also sets up movable pulley in the rack 201 204, for moving the host.For example, one or more groups of movable pulleys are arranged in the host in the rack.For example, Roller bearing is set in the rack, and the movable pulley connects with the roller bearing axis, for rolling with the movement host.
For example, passing through water valve after pressurizing filter as shown in figure 5, water in water tank is transported to high pressure filter by water pump Board group part enters distributor box, such as two waterway electromagnetic valves are arranged in water valve board assembly, are waterway electromagnetic valve 1 and water route electromagnetism respectively Valve 2, other and so on, two distributor boxes are arranged in high pressing mold cold, and each waterway electromagnetic valve correspondence is output to a distributor box, Several groups distribution structure is arranged in distributor box, and each distribution structure includes a solenoid valve and a flow sensor, each distribution structure A mold pipeline outside connection, also known as mold warm area, i.e., the cooling region in mold.Compressed air by air valve plate component into Enter distributor box, such as two electromagnetic valve of gas circuit are arranged in air valve plate component, is electromagnetic valve of gas circuit 1 and electromagnetic valve of gas circuit 2 respectively, it is each Electromagnetic valve of gas circuit correspondence is output to a distributor box.In this way, closing air valve plate component, such as close each gas when needing with water Way solenoid valve, opens water valve board assembly, and cooling water is output to external mold pipeline by distributor box;When needing to clear up, close Water valve board assembly is closed, such as closes each waterway electromagnetic valve, opens air valve plate component, compressed air is output to outside by distributor box Mold pipeline.
For another example, as shown in fig. 7, the water in water tank is transported to high pressure filter by water pump, pass through water valve after pressurizing filter Board group part enters distributor box, such as two groups of valve structures are arranged in water valve board assembly, and each valve structure includes a waterway electromagnetic valve And a flow sensor, for example, one group of valve structure includes waterway electromagnetic valve 1 and a flow sensor 1, another group of valve structure Other and so on including waterway electromagnetic valve 2 and a flow sensor 2, two distributor boxes, each water valve is arranged in high pressing mold cold Structure is corresponding to be output to a distributor box, and distributor box is provided with check valve, and distributor box is unidirectionally output to collection by check valve and divides valve Plate divides valve plate to export cooling water to the mold pipeline of outer mold, divides valve plate to export cooling water outside for example, passing through collection by collection The minor diameter cooling tube of the mold in portion.Compressed air enters distributor box, such as air valve plate component setting two by air valve plate component A electromagnetic valve of gas circuit, is electromagnetic valve of gas circuit 1 and electromagnetic valve of gas circuit 2 respectively, and each electromagnetic valve of gas circuit correspondence is output to a distribution Case.For example, two distributor boxes are arranged for high pressing mold cold and two collection divide valve plate, there are two check valves for the setting of distributor box 1, are respectively Check valve 11 and check valve 12, it is check valve 21 and check valve 22, one group of water valve respectively that there are two check valves for the setting of distributor box 2 Structure, which includes waterway electromagnetic valve 1 and a flow sensor 1, to be exported cooling water by the check valve 11 of distributor box 1 and divides valve plate 1 to collecting, Another group of valve structure includes that waterway electromagnetic valve 2 and a flow sensor 2 are arrived by the output cooling water of check valve 21 of distributor box 2 Collection divides valve plate 2, and electromagnetic valve of gas circuit 1 exports compressed air by the check valve 12 of distributor box 1 and divides valve plate 1, electromagnetic valve of gas circuit 2 to collection Compressed air, which is exported, by the check valve 22 of distributor box 2 divides valve plate 2 to collection.In this way, closing air valve board group when needing with water Part, such as electromagnetic valve of gas circuit 1 and electromagnetic valve of gas circuit 2 are closed, water valve board assembly is opened, cooling water is output to outside by distributor box Mold pipeline;When needing to clear up, water valve board assembly is closed, such as close waterway electromagnetic valve 1 and waterway electromagnetic valve 2, opened Air valve plate component, compressed air are output to external mold pipeline by distributor box.
For example, high pressure filter and back flush structure are as shown in figure 8, have an input port, i.e. the first of main channel End, and there are two delivery outlet, the second ends of second end and flushing drain pipe including main channel for tool;High pressure filter and reversed As shown in figure 9, water valve SV1 is connected, water valve SV2 is closed the normal use of flushing mechanism, and water valve SV3 conducting, water valve SV4 is closed, The water of the first end of main channel flows to the first end A of high pressure filter from water valve SV3, flows to height behind high pressure filter inside The second end B for pressing through filter, by being flowed out after water valve SV1 from the second end of main channel;Preferably, also by flow sensor or Pressure sensor P1 and P2 obtains the data on flows or pressure data of corresponding position respectively;It thereby realizes and is pressed through by height The technical effect of filter high-pressure filteration output.The back flush of high pressure filter and back flush structure is as shown in Figure 10, water valve SV1 is closed, and water valve SV2 conducting, water valve SV3 is closed, water valve SV4 conducting, and the water of the first end of main channel flows to high from water valve SV2 The second end B for pressing through filter flows to the first end A of high pressure filter behind high pressure filter inside, by after water valve SV4 from The second end of flushing drain pipe flows out;Thereby realize the effect of back flush high pressure filter;Preferably, also pass through flow Sensor or pressure sensor P1 and P2 obtain the data on flows or pressure data of corresponding position respectively.
For example, flow sensor is arranged in high pressing mold cold or main channel, flow sensor includes distributor box flow sensor And/or water valve plate flow sensor, by obtaining data on flows, for example, obtaining the data on flows or water valve plate for distributing water channel Data on flows transfers to electric cabinet to judge the blocking or leakage situation of pipeline, and for another example, as shown in figure 11, flow sensor 1 is for obtaining The data on flows for being output to the cooling water of mold pipeline 1 is taken, the cooling water of mold pipeline 1 flows back into main water by flow switch 1 Road is achieved in water circulation use, can either monitor the blocking or leakage situation of pipeline, and can save water.
For example, water pump 207 extracts cooling water from water tank 205 out in the main channel of high pressing mold cold, it is pressurized to 0.6MPa, It is defeated through the waterway electromagnetic valve conducting in water valve board assembly 208 into water valve board assembly 208 after the filtering of high pressure filter 206 It is sent to distributor box 103, then mould water channel is entered (also known as by solenoid valve in distributor box 103 (also referred to as distribution solenoid valve) control Mold pipeline);In the gas circuit of high pressing mold cold, compressed air enters air valve plate component 209, through gas circuit in air valve plate component 209 Solenoid valve conduction is transported to distributor box 103, then enters mould water channel by solenoid valve control in distributor box 103.
When high pressing mold cold water flowing starts, cooling water enters mould water channel by water pump and main channel;The water flowing time arrives, and stops It only supplies water, then compressed air enters mould water channel through gas circuit, cleans to mould water channel, and duration of ventilation arrives, and stops blowing; For example, the course of work of high pressing mold cold is controlled using PLC module in electric cabinet 203, for example, people of the running parameter in touch screen Machine is set in interface, so that each cycle course of work is consistent with the work pace of die casting machine, die casting machine issues sign on, high pressure Mould cold starts automatic cycle, terminates within the die casting machine duty cycle, starts next cycling with die casting machine instruction.
Wherein, the time of the cooling water volume and compressed air volume that every mould water channel are passed through by electric cabinet or its PLC module carries out intelligent control, balancedly to take away mold waste heat caused by each production cycle, thus real energy Enough realize the balance and stability of mold entirety relative temperature.For example, by flow sensor to each mould water channel cooling water into Row flow detection, the data on flows that will test are sent to PLC module, when data on flows exceeds setting value, issue water line block With leakage alarm signal.For another example, each mold warm area temperature or cooling water channel return water temperature of mold are detected by temperature sensor Degree, it is too high or too low for temperature to be alarmed by PLC module control;For example, mold warm area is beside mold pipeline or mold pipeline Temperature.
For another example, water route pressure is detected by pressure sensor, and sends signal to PLC module, after being handled by PLC module It is shown in touch screen;Wherein, cooler 211 is arranged in water tank, cools down to Water in Water Tank, coolant-temperature gage in water tank is controlled In a certain range;For example, high pressure filter 206 is arranged in main channel, cooling water after pressurization is filtered;For example, the height Press filtration device has automatic back-flushing function, and by PLC module control in the suitable period, which carries out filter core Opposite direction rinses, and guarantees the cleaning of high pressure filter.
For another example, water tank is matched with PLC module, realizes automatic control water level function, and water level switch monitors cistern water level, water When position is lower than moisturizing position, water level switch sends replenishment signal to PLC module, and PLC module controls water compensating valve and opens, and feed-tank is mended Water, after reaching high water level, PLC module controls water compensating valve and closes, and moisturizing terminates.For another example, when water shortage, PLC module control is issued Alarm.For another example, high pressing mold cold has self-diagnosing function, when occurring abnormal in work, PLC module output alarm, and show Failure cause record;When there is catastrophe failure, force out of service;For another example, combined aural and visual alarm is arranged in electric cabinet, operates normally When, green light;It is faulty but do not influence operation when, amber light is bright;When faulty and influence operation, red light is bright, and issues alarm Sound.For another example, electric cabinet further includes memory module, for storing mold data and/or alarm signal etc., for example, memory module It is connect with control module;For another example, memory module is arranged 10 groups of mold datas and stores, and can call directly.
Further, the embodiment of the present invention further includes that each technical characteristic of the various embodiments described above is combined with each other formation High pressing mold cold, also referred to as mould cold.
Using the various embodiments described above, be able to solve the following problems of the prior art: master control switch can only manually control connection And disconnection, the long-time water flowing of mould tube road can not effectively realize the balance of temperature always in cooling, and complicated for operation;Mould tube Road may cause mold line clogging because cooling water has the problems such as impurity or fouling, so as to cause mold tube-cooled effect Fruit is poor, further will cause that mold temperature is excessively high, and quality of die casting is unstable;And it is not easy to find, only fraction defective Very high Shi Caihui goes to check that mold pipeline or even defective products increase, wasting manpower and material resources.
The various embodiments described above can be realized automation control of mold cooling water and other effects, provide by process requirement effective The cooling period and cooling water inflow;Further, realize that the single channel of die casting cooling condition monitors using flow sensor;Also It is able to achieve the intellectual monitoring of mold cooling water pipeline exception, for example, intellectual monitoring blocking and leakage.So as to efficiently control Die casting equalized temperature realizes that die casting heat is flat for example, controlling the connection and disconnection of die casting cooling water by PLC The intelligent control of weighing apparatus, further, it can be achieved that die casting temperature intelligent, digitized control.
It should be noted that above-mentioned each technical characteristic continues to be combined with each other, the various embodiments not being enumerated above are formed, It is accordingly to be regarded as the range of description of the invention record;Also, for those of ordinary skills, it can add according to the above description To improve or convert, and all these modifications and variations should all belong to the protection domain of appended claims of the present invention.

Claims (10)

1. a kind of high pressing mold cold, which is characterized in that including host, connecting pipe and distributor box;
The host includes rack, and the electric cabinet and main channel that are set in the rack;Water is set in the main channel Case, water pump, high pressure filter, water valve board assembly and cooler;The water tank, the water pump, the high pressure filter, the water Valve board assembly passes through the main channel sequential communication;The electric cabinet respectively with the water pump, the high pressure filter, the water Valve board assembly and cooler electrical connection, the electric cabinet are respectively used to control the water pump, high pressure filter, described The switch or running of water valve board assembly and the cooler;
The host further includes the pressure gauge being set in the rack, and the pressure gauge connects the water valve board assembly, is used for Obtain the pressure of the water valve board assembly and display;The water valve board assembly includes water valve plate, waterway electromagnetic valve and pressure sensing Device;The waterway electromagnetic valve and the pressure sensor are electrically connected with the electric cabinet respectively;The water valve plate passes through the master Water channel is connected to the high pressure filter, and the water valve plate also connects the distribution of the distributor box by the successive watercourse Water channel;Wherein, the pressure sensor is used to incude the pressure of its present position, obtains water pressure data and is transferred to described automatically controlled Case;The waterway electromagnetic valve according to the control signal of the electric cabinet for being switched, to realize the water valve board assembly The water valve plate water route on-off;
The distributor box setting distribution water channel;
Successive watercourse is arranged in the connecting pipe;
The main channel of the host connects the distribution water channel of the distributor box, the distribution by the successive watercourse Water channel is used to be connected to external mold pipeline.
2. high pressing mold cold according to claim 1, which is characterized in that the distributor box also sets up distributor box flow sensing Device, the distributor box flow sensor are set to the distribution water channel, for carrying out flow detection to the distribution water channel.
3. high pressing mold cold according to claim 1, which is characterized in that the distributor box also sets up distribution valve plate, solenoid valve With adapter tube;
The distribution water channel connects the distribution valve plate;
The adapter tube is for connecting external mold pipeline;
The distribution valve plate connects the adapter tube by the solenoid valve, and the distribution valve plate is for passing through the solenoid valve control Mold pipeline outside connection.
4. high pressing mold cold according to claim 3, which is characterized in that several adapter tubes, each institute is arranged in the distributor box Adapter tube is stated to be respectively used to be connected to external each mold pipeline correspondingly under the solenoid valve control.
5. high pressing mold cold according to claim 4, which is characterized in that the distributor box also sets up distributor box flow sensing Device, the distributor box flow sensor are separately connected each adapter tube, for carrying out flow detection to each adapter tube respectively.
6. high pressing mold cold according to claim 5, which is characterized in that several distributor box flows are arranged in the distributor box Sensor, each distributor box flow sensor connect correspondingly with each adapter tube, are respectively used to the institute connected It states adapter tube and carries out flow detection.
7. high pressing mold cold according to claim 1, which is characterized in that the high pressing mold cold also sets up temperature sensor, For detecting the temperature of outer mold warm area.
8. high pressing mold cold according to claim 7, which is characterized in that the temperature sensor is set to the host.
9. high pressing mold cold according to claim 8, which is characterized in that several temperature sensors are arranged in the host, Each temperature sensor is respectively used to detect the temperature of external each mold warm area correspondingly.
10. according to claim 1 to high pressing mold cold described in any one of 9, which is characterized in that if the high pressing mold cold setting The distributor box is done, several successive watercourses are arranged in the connecting pipe;Each successive watercourse and each distributor box one One is corresponding, and the host passes through the distribution water channel of the corresponding distributor box of each successive watercourse connection respectively.
CN201610914094.2A 2016-10-20 2016-10-20 A kind of high pressing mold cold Active CN106563784B (en)

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CN108421962B (en) * 2018-05-10 2019-12-13 广州市型腔模具制造有限公司 monitoring method of mold cooling pipeline
CN109202038A (en) * 2018-09-30 2019-01-15 广州市型腔模具制造有限公司 Water tank flow electricization monitors system and method

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CN104760268A (en) * 2015-04-14 2015-07-08 徐峰 High-pressure water cooling device
CN204565081U (en) * 2015-05-11 2015-08-19 惠州市华阳精机有限公司 It is a kind of that to have high pressure spot cold and vacuumize the die casting of function
CN105436459A (en) * 2015-08-10 2016-03-30 广州道晨模具配件有限公司 High-pressure spot cooling machine system and using method thereof

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US5285841A (en) * 1992-02-12 1994-02-15 Ryobi Ltd. Metal mold cooling device
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CN104760268A (en) * 2015-04-14 2015-07-08 徐峰 High-pressure water cooling device
CN204565081U (en) * 2015-05-11 2015-08-19 惠州市华阳精机有限公司 It is a kind of that to have high pressure spot cold and vacuumize the die casting of function
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