CN105436459A - High-pressure spot cooling machine system and using method thereof - Google Patents
High-pressure spot cooling machine system and using method thereof Download PDFInfo
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- CN105436459A CN105436459A CN201510487779.9A CN201510487779A CN105436459A CN 105436459 A CN105436459 A CN 105436459A CN 201510487779 A CN201510487779 A CN 201510487779A CN 105436459 A CN105436459 A CN 105436459A
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Abstract
The invention provides a high-pressure spot cooling machine system and a using method thereof. The high-pressure spot cooling machine system comprises a machine body and a collecting and distributing device. The machine body is connected with the collecting and distributing device; a control system, a water inlet system, a filtering system, a water outlet system, an air inlet system and an air outlet system are arranged inside the machine body; the machine body comprises an outer shell; the control system is mounted at the front end in the outer shell; the control system is connected with the other systems, receives a feedback signal through a programmable logic controller (PLC) and sends an instruction to control all the components of the high-pressure spot cooling machine system; the machine body can be used independently by being separated from the collecting and distributing device.
Description
Technical field
The present invention relates to a kind of high pressure spot cold system and using method thereof.
Background technology
There is following shortcoming in the some cold in past: one, by the single control of relay circuit, cannot use flexibly; Two, mechanical water quality is by regularly manually replacing papery or other filter core clear up water quality rubbish.Not environmentally; Three, equipment pressure is generally 0.5-0.7mpa, is not suitable with factory's instructions for use;
Four, equipment can only be control many places water requirement by branch road;
Five, former equipment is that polylinker or single tube screw thread are installed, and gets rusty easily and leaks;
Six, switching manipulation, cannot change after sizing or add function
Summary of the invention
The present invention proposes a kind of high pressure spot cold and using method thereof, solves the problems of the prior art.
Technical scheme of the present invention is achieved in that
A kind of high pressure spot cold system, comprise body and collection point device, described body is connected with a collection point device, described internal body is provided with control system, water inlet system, filtration system, outlet system, gas handling system, system of giving vent to anger, described body comprises a shell, described control system is installed on the front end of enclosure, described control system is connected with all the other systems, is sent instruction controlled described high pressure spot cold various parts by PLC receiving feedback signals, and described body can to separate with a collection point device and is used alone.
As preferably, described water inlet system connects filtration system, and the described filtration system other end connects outlet system, and the described outlet system other end divides device to be connected with outside collection, described gas handling system connects system of giving vent to anger, described in the system other end of giving vent to anger divide device to be connected with outside collection.
As preferably, described water inlet system comprises water tank, kinetic pump, straight pipe, magnetic valve A, elbow, water main inlet port, described water main inlet port is installed on housing, one end connects outside water inlet, other end connecting bend and straight pipe, described elbow and straight pipe are combined into into water branch road, in the middle of described water inlet branch road, magnetic valve A is installed, the water inlet of described water inlet branch road one end, the other end is connected with water tank, the switch of described magnetic valve A is controlled by control system, level measurement device installed by described water tank, described water inlet setting pressure table adapter, described water tank connects kinetic pump.
As preferably, described filtration system comprises kinetic pump, filter, pressure release air bleeding valve, magnetic valve, water inlet bypass, water outlet branch road, backwash branch road, blowdown branch road, described kinetic pump one end connects water inlet branch road, and the other end connects water inlet bypass, the block that catchments is provided with in described filtration system, pressure release air bleeding valve is installed in described filter upper end, and described filter interior installs filter core, and siphunculus is fixed in described filter lower end, described siphunculus connects lower end three-way pipe, and the another two ends of described lower end three-way pipe are respectively into water bypass and blowdown branch road.
As preferably, described water inlet bypass comprises the block that catchments, describedly catchment in block, water inlet bypass end is installed into water pressure sensor, magnetic valve D and tube connector, described magnetic valve D is installed in the middle of water bypass, described water inlet bypass one end connects kinetic pump by the block that catchments, the other end connects filter by lower end three-way pipe, comprises magnetic valve E, blow-off pipe in described blowdown branch road, described magnetic valve E is installed in the middle of blowdown branch road, described water tank lower end is provided with draining branch road, and draining branch road is connected with blowdown branch road, linkage section and the middle mounting ball valve of water tank end.
As preferably, described filter upper end sidewall is provided with arm and connects a upper end three-way pipe, the other two ends of described three-way pipe connect backwash branch road and water outlet branch road respectively, connection upper end, described backwash branch road upper end three-way pipe, and lower end connects the block that catchments, connection upper end, described water outlet branch road upper end three-way pipe, lower end connects catchments block, described in catchment block inside, water outlet is propped up crossing place and is installed discharge pressure sensor.
As preferably, described in the block that catchments connect delivery port, described delivery port is installed on shell, and the external collection of described delivery port divides device, innerly installs magnetic valve C, and magnetic valve B is installed in described backwash branch road inside.
As preferably, enclosure is installed into gas port, gas channel and gas outlet, and described gas channel is autonomous system, is controlled by control system, and boost gauge is installed, discharge pressure table, water tank temperature table, inlet gage in described control system inside.
As preferably, described using method comprises filtered water principle and anti-Cleaning principle, and described filtered water principle comprises: a control system controls to open magnetic valve A, and outside water enters water tank by water main inlet port; B level measurement device is measured water level and data is fed back to control system by PLC, and control system is according to water level demand shut electromagnetic valve A, and water inlet place below described casing connects inlet gage, shows pressure when intaking; C kinetic pump draws water and makes the water in water tank count the block that catchments, shut electromagnetic valve B, magnetic valve E, and current enter filter by magnetic valve D water outlet; D current enter the block that catchments again by water outlet branch road; EPLC controls to open magnetic valve C; FPLC controls to open branch road of giving vent to anger, and described water outlet branch road and a route control system of giving vent to anger control.
As preferably, described anti-cleaning principle is: the pressure differential between a water entry pressure sensor and discharge pressure sensor reaches rating number and is, shut electromagnetic valve D, stops branch road water outlet; B kinetic pump is intake to the block that catchments; C opens magnetic valve B, and current enter filter by backward erosion branch road; D magnetic valve E opens, and current discharge inner dirt by sewage draining exit; E manual unlocking ball valve, the water in water tank is discharged by sewage draining exit contiguous block; The pressure release of pressure release air bleeding valve is opened when f filter internal pressure is excessive.
Beneficial effect
One, by programmable PLC Based Intelligent Control, 100 groups of die carter joint parameters even more required for multi-mould can be preserved by human-machine intelligence interface, call flexibly on producing.
Two, the accurate stainless steel filter core of 300 orders be installed and automatically automatically carry out backwashed water quality rubbish caught on a filter according to Inlet and outlet water pressure reduction, not needing all the life or renew cartridge.
Three, along with mould and requirement improve constantly, this equipment brings up to factory's instructions for use that 1mpa discharge pressure adapts to more requirements
Four, this equipment can control by branch road, also device and PLC can be divided to carry out branch path single-point single control by automatically controlled collection, and can detect whether feedback signal is carried out in water flowing in real time.
Five, this equipment adopts the stainless raw pipe seamless welding of sanitation-grade, and by integrated package integral installation, improves safety and reliability.
Six, this equipment is set by man-machine interface numerical control and has reserved 20% and can develop the selection of increase function.
Seven, this equipment is interactive or extremely realize robot or die casting is shut down by detecting by independently developed Based Intelligent Control operation yarn system and robot, die casting machine signal, avoids a large amount of bad product of appearance
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the cold of high pressure spot shown in Fig. 1 housing construction schematic front view;
Fig. 3 is that schematic diagram is looked on the high pressure spot cold structure right side;
Fig. 4 is water inlet system structure schematic front view;
Fig. 5 is filtration system schematic front view;
Fig. 6 is gas circuit schematic diagram.
Wherein, body 10, collection point device 20, control system 11, water inlet system 12, filtration system 13, outlet system 14, shell 101, water tank 121, straight pipe 122, magnetic valve A123, elbow 124, water main inlet port 125, level measurement device 126, gauge manifold 127, filter 131, pressure release air bleeding valve 132, kinetic pump 133, water inlet bypass 134, water outlet branch road 135, backwash branch road 136, blowdown branch road 137, draining branch road 138, catchment block 1341, intake pressure sensor 1342, magnetic valve D1343, tube connector 1344, lower end three-way pipe 1345, magnetic valve E1371, ball valve 1381, upper end three-way pipe 141, discharge pressure sensor 1431, delivery port 1432, magnetic valve C1433, magnetic valve B1421, air inlet 151, gas channel 152, boost gauge 153, discharge pressure table 154, water tank temperature table 155, inlet gage 156, gas outlet 161
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
A kind of high pressure spot cold system, comprise body 10 and collection point device 20, described body is connected with a collection point device, described internal body is provided with control system 11, water inlet system 12, filtration system 13, outlet system 14, gas handling system, system of giving vent to anger, described body comprises a shell 101, described control system is installed on the front end of enclosure, described control system is connected with all the other systems, is sent instruction controlled described high pressure spot cold various parts by PLC receiving feedback signals, and described body can to separate with a collection point device and is used alone.
Described water inlet system connects filtration system, and the described filtration system other end connects outlet system, and the described outlet system other end divides device to be connected with outside collection, and described gas handling system connection is given vent to anger system, described in the system other end of giving vent to anger divide device to be connected with outside collection.
Described water inlet system comprises water tank 121, kinetic pump 133, straight pipe 122, magnetic valve A123, elbow 124, water main inlet port 125, described water main inlet port is installed on housing, and one end connects outside water inlet, other end connecting bend and straight pipe, described elbow and straight pipe are combined into into water branch road, install magnetic valve A in the middle of described water inlet branch road, the water inlet of described water inlet branch road one end, the other end is connected with water tank, the switch of described magnetic valve A is controlled by control system, described water tank is installed level measurement device 126, described water inlet setting pressure table adapter 127.
Described filtration system comprises kinetic pump 133, filter 131, pressure release air bleeding valve 132, magnetic valve, water inlet bypass 134, water outlet branch road 135, backwash branch road 136, blowdown branch road 137, described kinetic pump one end connects water inlet branch road, the other end connects water inlet bypass, the block 1341 that catchments is provided with in described filtration system, pressure release air bleeding valve 132 is installed in described filter upper end, described filter interior installs filter core, siphunculus is fixed in described filter lower end, described siphunculus connects lower end three-way pipe 1345, the another two ends of described lower end three-way pipe are respectively into water bypass 134 and blowdown branch road 137.
Described water inlet bypass comprises the block 1341 that catchments, describedly catchment in block, water inlet bypass end is installed into water pressure sensor 1342, magnetic valve D1343 and tube connector 1344, described magnetic valve D1343 is installed in the middle of water bypass, described water inlet bypass one end connects kinetic pump by the block that catchments, the other end connects filter by lower end three-way pipe, magnetic valve E1371 is comprised in described blowdown branch road, blow-off pipe, described magnetic valve E is installed in the middle of blowdown branch road, described water tank lower end is provided with draining branch road 138, draining branch road is connected with blowdown branch road, linkage section and the middle mounting ball valve 1381 of water tank end.
Described filter upper end sidewall is provided with arm and connects a upper end three-way pipe 141, the other two ends of described three-way pipe connect backwash branch road 136 and water outlet branch road 135 respectively, connection upper end, described backwash branch road upper end three-way pipe 141, lower end connects the block 1341 that catchments, connection upper end, described water outlet branch road upper end three-way pipe 141, lower end connects catchments block, described in catchment block inside, water outlet is propped up crossing place and is installed discharge pressure sensor 1431.
The described block that catchments connects delivery port, and described delivery port is installed on shell, and the external collection of described delivery port divides device, and inner installation magnetic valve C1433, magnetic valve B1421 is installed in described backwash branch road inside.
Enclosure is installed into gas port, gas channel and gas outlet, and described gas channel is autonomous system, is controlled by control system.
Described using method comprises filtered water principle and anti-Cleaning principle, and described filtered water principle comprises: a control system controls to open magnetic valve A, and outside water enters water tank by water main inlet port; B level measurement device is measured water level and data is fed back to control system by PLC, and control system is according to water level demand shut electromagnetic valve A, and water inlet place below described casing connects inlet gage, shows pressure when intaking; C kinetic pump draws water and makes the water in water tank count the block that catchments, shut electromagnetic valve B, magnetic valve E, and current enter filter by magnetic valve D water outlet; D current enter the block that catchments again by water outlet branch road; EPLC controls to open magnetic valve C; FPLC controls to open branch road of giving vent to anger, and described water outlet branch road and a route control system of giving vent to anger control.
Described anti-cleaning principle is: the pressure differential between a water entry pressure sensor and discharge pressure sensor reaches rating number and is, shut electromagnetic valve D, stops branch road water outlet; B kinetic pump is intake to the block that catchments; C opens magnetic valve B, and current enter filter by backward erosion branch road; D magnetic valve E opens, and current discharge inner dirt by sewage draining exit; E manual unlocking ball valve, the water in water tank is discharged by sewage draining exit contiguous block; The pressure release of pressure release air bleeding valve is opened when f filter internal pressure is excessive.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a high pressure spot cold system, comprise body and collection point device, it is characterized in that, described body is connected with a collection point device, described internal body is provided with control system, water inlet system, filtration system, outlet system, gas handling system, to give vent to anger system, described body comprises a shell, and described control system is installed on the front end of enclosure, and described control system is connected with all the other systems, sent instruction controlled described high pressure spot cold various parts by PLC receiving feedback signals, described body can to separate with a collection point device and is used alone.
2. according to a kind of high pressure spot cold system in claim 1, it is characterized in that, described water inlet system connects filtration system, the described filtration system other end connects outlet system, the described outlet system other end divides device to be connected with outside collection, described gas handling system connects system of giving vent to anger, described in the system other end of giving vent to anger divide device to be connected with outside collection.
3. according to a kind of high pressure spot cold system in claim 1, it is characterized in that, described water inlet system comprises water tank, kinetic pump, straight pipe, magnetic valve A, elbow, water main inlet port, described water main inlet port is installed on housing, one end connects the water inlet of outside water main inlet port, other end connecting bend and straight pipe, described elbow and straight pipe are combined into into water branch road, in the middle of described water inlet branch road, magnetic valve A is installed, the water inlet of described water inlet branch road one end, the other end is connected with water tank, the switch of described magnetic valve A is controlled by control system, level measurement device installed by described water tank, described water main inlet port setting pressure table adapter, described water tank connects kinetic pump.
4. according to a kind of high pressure spot cold system in claim 1, it is characterized in that, described filtration system comprises kinetic pump, filter, pressure release air bleeding valve, magnetic valve, water inlet bypass, water outlet branch road, backwash branch road, blowdown branch road, described kinetic pump one end connects water inlet branch road, the other end connects water inlet bypass, the block that catchments is provided with in described filtration system, pressure release air bleeding valve is installed in described filter upper end, described filter interior installs filter core, siphunculus is fixed in described filter lower end, described siphunculus connects lower end three-way pipe, the another two ends of described lower end three-way pipe are respectively into water bypass and blowdown branch road.
5. according to a kind of high pressure spot cold system in claim 4, it is characterized in that, described water inlet bypass comprises the block that catchments, describedly catchment in block, water inlet bypass end is installed into water pressure sensor, magnetic valve D and tube connector, described magnetic valve D is installed in the middle of water bypass, described water inlet bypass one end connects kinetic pump by the block that catchments, the other end connects filter by lower end three-way pipe, magnetic valve E is comprised in described blowdown branch road, blow-off pipe, described magnetic valve E is installed in the middle of blowdown branch road, described water tank lower end is provided with draining branch road, draining branch road is connected with blowdown branch road, linkage section and the middle mounting ball valve of water tank end.
6. according to a kind of high pressure spot cold system in claim 4, it is characterized in that, described filter upper end sidewall is provided with arm and connects a upper end three-way pipe, the other two ends of described three-way pipe connect backwash branch road and water outlet branch road respectively, connection upper end, described backwash branch road upper end three-way pipe, and lower end connects the block that catchments, connection upper end, described water outlet branch road upper end three-way pipe, lower end connects catchments block, described in catchment block inside, water outlet is propped up crossing place and is installed discharge pressure sensor.
7., according to a kind of high pressure spot cold system in claim 6, it is characterized in that, described in catchment block connect delivery port, described delivery port is installed on shell, the external collection of described delivery port divides device, and inner installation magnetic valve C, magnetic valve B is installed in described backwash branch road inside.
8. according to a kind of high-tension electricity cold system in claim 1, it is characterized in that, enclosure is installed into gas port, gas channel and gas outlet, described gas channel is autonomous system, is controlled by control system, boost gauge is installed in described control system inside, discharge pressure table, water tank temperature table, inlet gage.
9. as the using method of a kind of high pressure spot cold system in claim 1-8, it is characterized in that, described using method comprises filtered water principle and anti-Cleaning principle, and described filtered water principle comprises: a control system controls to open magnetic valve A, and outside water enters water tank by water main inlet port; B level measurement device is measured water level and data is fed back to control system by PLC, and control system is according to water level demand shut electromagnetic valve A, and water inlet place below described casing connects inlet gage, shows pressure when intaking; C kinetic pump draws water and makes the water in water tank count the block that catchments, shut electromagnetic valve B, magnetic valve E, and current enter filter by magnetic valve D water outlet; D current enter the block that catchments again by water outlet branch road; EPLC controls to open magnetic valve C; FPLC controls to open branch road of giving vent to anger, and described water outlet branch road and a route control system of giving vent to anger control.
10. according to the using method of a kind of high pressure spot cold system in claim 9, it is characterized in that, described anti-cleaning principle is: the pressure differential between a water entry pressure sensor and discharge pressure sensor reaches rating number and is, shut electromagnetic valve D, stops branch road water outlet; B kinetic pump is intake to the block that catchments; C opens magnetic valve B, and current enter filter by backward erosion branch road; D magnetic valve E opens, and current discharge inner dirt by sewage draining exit; E manual unlocking ball valve, the water in water tank is discharged by sewage draining exit contiguous block; The pressure release of pressure release air bleeding valve is opened when f filter internal pressure is excessive.
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| CN201510487779.9A CN105436459A (en) | 2015-08-10 | 2015-08-10 | High-pressure spot cooling machine system and using method thereof |
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| CN201510487779.9A CN105436459A (en) | 2015-08-10 | 2015-08-10 | High-pressure spot cooling machine system and using method thereof |
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Cited By (5)
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| CN106563784A (en) * | 2016-10-20 | 2017-04-19 | 深圳市昌本科技有限公司 | High-pressure mold cooling machine |
| CN106583679A (en) * | 2016-10-20 | 2017-04-26 | 深圳市昌本科技有限公司 | Fine core cooling machine |
| CN106583686A (en) * | 2017-02-14 | 2017-04-26 | 昆山莱特库勒机械有限公司 | Distributor used for point cooling machine |
| CN107126798A (en) * | 2017-06-29 | 2017-09-05 | 宜昌市凯诺电气有限公司 | A kind of superfine spray dust removal machine |
| DE102019109326A1 (en) | 2018-04-10 | 2019-10-10 | Engel Austria Gmbh | Water supply device for a molding machine |
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