The utility model content
Be to solve the above-mentioned defective of prior art, the utility model provides a kind of flexible pipe pulse and temperature characterisitic testing machine, this testing machine with the pulse testing of flexible pipe and temperature characterisitic test set, compact conformation, rationally distributed, made things convenient for the carrying out of testing experiment.
The technical solution adopted in the utility model: a kind of flexible pipe pulse and temperature characterisitic testing machine, comprise boiler, cold water storage cistern, two water pumps and test cell, the water delivering orifice of described boiler and cold water storage cistern is connected the water inlet pipe of described test cell respectively with the cold water rising pipe by the hot water outlet pipe, described two water pumps are separately positioned on described hot water outlet pipe and the cold water rising pipe, and the rising pipe of described test cell is connected the water return outlet of described boiler and cold water storage cistern respectively by hot water return pipe and cold-water return pipe.
Described test cell comprises several testing conduits, described several testing conduits connect the water inlet pipe of described test cell by mode one end of parallel connection, the other end connects the rising pipe of described test cell, and the water inlet pipe of described test cell is provided with the flowmeter of gathering its internal flow flow signal.
Test hose is connected on the described testing conduit.
One side of the water inlet pipe of the close described test cell of described testing conduit is provided with the testing conduit solenoid valve of controlling its switching and controls the flow switch of described test hose water inlet, and a side of the rising pipe of close described test cell is provided with the pressure of the described test hose inner fluid of adjusting and the test hose manual modulation valve of flow.
Be respectively equipped with the frequency converter of the described pump working frequency of scalable on described two water pumps.
Also be respectively equipped with hot water effluent arm in parallel and cold water exit branch between described boiler and cold water storage cistern and the described test cell with described hot water outlet pipe and cold water rising pipe, be respectively equipped with on described hot water effluent's arm and the cold water exit branch when described frequency converter is set certain frequency, regulate the manual modulation valve of its internal fluid pressure and flow.
Be respectively equipped with the hot water electromagnetic valve of its switching of may command on described hot water outlet pipe and the hot water return pipe, be respectively equipped with the cold water solenoid valve of its switching of may command on described cold water inlet and the cold water rising pipe.
The rising pipe of described test cell is provided with the pressure transducer of gathering its internal fluid pressure signal, gathers the temperature sensor of its internal flow temperature signal, controls the impulse electromagnetic valve of its switching and regulate the total pipeline manual modulation valve of some testing conduit inner fluid general pressures and total flow according to the pulse parameter of setting when pulse testing.
Described boiler and cold water storage cistern are respectively equipped with the liquid level gauge of its inner liquid level of test, also be provided with the boiler temperature sensor of gathering its internal liquid temperature signal in the described boiler and can be the well heater that liquid heats in the described boiler, described boiler and cold water storage cistern also are respectively equipped with hot water inlet pipe, hot water drainpipe and cold water inlet and the cold water drainpipe that is used for water tank water intake and draining, be respectively equipped with water intaking valve on described hot water inlet pipe and the cold water inlet, be respectively equipped with draining valve on described hot water drainpipe and the cold water drainpipe.
Described flexible pipe pulse and temperature characterisitic testing machine also comprise the PLC Programmable Logic Controller, described PLC Programmable Logic Controller connects described impulse electromagnetic valve, hot water electromagnetic valve, cold water solenoid valve, testing conduit solenoid valve, frequency converter, water pump and well heater by control circuit, connect described pressure transducer, temperature sensor, flowmeter, liquid level gauge and boiler temperature sensor by signaling conversion circuit, described PLC Programmable Logic Controller is provided with the touching display screen that can import various parameters and control signal and be used to show operational data, duty and operation interface.
The beneficial effects of the utility model: the utility model is to test and design at the pulse testing of flexible pipe and temperature variation characteristic, and whole equipment is elegant in appearance, and compact conformation is rationally distributed; Adopt the PLC control system, control is accurate, high efficiency; Adopt the Humanity Design of screen displaying data and operation interface, handled easily; Use two water tanks, dual circuit control system, independent each other; Utilize the solenoid valve long service life, respond fast advantage, improved the usability of equipment set greatly, have high cost performance.
Embodiment
A kind of flexible pipe pulse and temperature characterisitic testing machine, comprise boiler 1, cold water storage cistern 2, two water pumps 3 and test cells, the water delivering orifice of described boiler and cold water storage cistern is connected the water inlet pipe of described test cell respectively with the cold water rising pipe by the hot water outlet pipe, described two water pumps are separately positioned on described hot water outlet pipe and the cold water rising pipe, and the rising pipe of described test cell is connected the water return outlet of described boiler and cold water storage cistern respectively by hot water return pipe and cold-water return pipe.Hot water and cold water in described boiler and the cold water storage cistern provide pressure by water pump, and enter test cell by described hot water outlet pipe and cold water rising pipe, return described boiler and cold water storage cistern by hot water return pipe and cold-water return pipe again.
Described test cell comprises several testing conduits, described testing conduit is generally 5, described several testing conduits connect the water inlet pipe of described test cell by mode one end of parallel connection, the other end connects the rising pipe of described test cell, and the water inlet pipe of described test cell is provided with the flowmeter 13 of gathering its internal flow flow signal.
Test hose is connected on the described testing conduit.Hot water and cold water enter described test hose after by described test cell water inlet pipe and test.
One side of the water inlet pipe of the close described test cell of described testing conduit is provided with the testing conduit solenoid valve 8 of controlling its switching and controls the flow switch 14 of described test hose water inlet, and a side of the rising pipe of close described test cell is provided with the pressure of the described test hose inner fluid of adjusting and the test hose manual modulation valve 15 of flow.When described some test hose wherein one the described test hose solenoid valve of this test hose front end can cut out automatically when occurring breaking, prevent the rent ejection of hot water or cold water from described test hose.
Be respectively equipped with the frequency converter 4 of the described pump working frequency of scalable on described two water pumps, control described pump working according to testing machine real-time working situation.
Also be respectively equipped with hot water effluent arm in parallel and cold water exit branch between described boiler and cold water storage cistern and the described test cell with described hot water outlet pipe and cold water rising pipe, be respectively equipped with on described hot water effluent's arm and the cold water exit branch when described frequency converter is set certain frequency, regulate the manual modulation valve 10 of its internal fluid pressure and flow.After described frequency converter configures frequency of operation, can make it satisfy the condition of testing experiment by hydrodynamic pressure and the flow in described hot water outlet pipe of described manual adjustments valve regulation and the cold water rising pipe.
Be respectively equipped with the hot water electromagnetic valve 6 of its switching of may command on described hot water outlet pipe and the hot water return pipe, be respectively equipped with the cold water solenoid valve 7 of its switching of may command on described cold water inlet and the cold water rising pipe.When carrying out pulse testing, described cold water closed electromagnetic valve, described hot water electromagnetic valve opens; When carrying out temperature characterisitic when test, when needs hot water during by described test hose, described hot water electromagnetic valve opens, described cold water closed electromagnetic valve, and when needs cold water passed through described testing conduit, described hot water electromagnetic valve closed, and described cold water solenoid valve is opened.
The rising pipe of described test cell is provided with the pressure transducer 11 of gathering its internal fluid pressure signal, gathers the temperature sensor 12 of its internal flow temperature signal, controls the impulse electromagnetic valve 5 of its switching and regulate the total pipeline manual modulation valve 9 of some testing conduit general pressures and total flow according to the pulse parameter of setting when pulse testing.Analyze the signal that described pressure transducer and temperature sensor collect, general pressure and total flow by the described some testing conduit inner fluids of described total pipeline manual adjustments valve regulation, make it satisfy testing requirements, also can finely tune the pressure and the flow of the fluid in each test hose by the manual modulation valve on the described testing conduit.
Described boiler and cold water storage cistern are respectively equipped with the liquid level gauge of its inner liquid level of test, also be provided with the boiler temperature sensor 17 of gathering its internal liquid temperature signal in the described boiler and can be the well heater 16 that liquid heats in the described boiler, described boiler and cold water storage cistern also are respectively equipped with hot water inlet pipe, hot water drainpipe and cold water inlet and the cold water drainpipe that is used for water tank water intake and draining, described hot water inlet pipe and cold water inlet are provided with water intaking valve, and described hot water drainpipe and cold water drainpipe are provided with draining valve.Described liquid level gauge is gathered the liquid level signal in described boiler and the cold water storage cistern, when the liquid level in boiler or the cold water storage cistern is crossed when low, can carry out moisturizing to described boiler or cold water storage cistern by described hot water inlet pipe or cold water inlet, after finishing, test can hot water in described boiler and the cold water storage cistern and cold water be discharged described boiler and cold water storage cistern by described hot water drainpipe and cold water drainpipe, analyze hot water temperature's signal that described boiler temperature sensor is gathered, when water temperature does not reach testing requirements, by described well heater the hot water in the boiler is heated, when water temperature is higher than testing requirements, can the hot water in the described boiler be discharged a part by described hot water drainpipe.
Described flexible pipe pulse and temperature characterisitic testing machine also comprise the PLC Programmable Logic Controller, described PLC Programmable Logic Controller connects described impulse electromagnetic valve by control circuit, the hot water electromagnetic valve, the cold water solenoid valve, the testing conduit solenoid valve, water intaking valve, draining valve, frequency converter, water pump and well heater, connect described pressure transducer by signaling conversion circuit, temperature sensor, flowmeter, liquid level gauge and boiler temperature sensor, described PLC Programmable Logic Controller are provided with can be imported various parameters and control signal and be used to show operational data, the touching display screen of duty and operation interface.Described PLC Programmable Logic Controller is analyzed the corresponding signal that each harvester is gathered, control each executive component according to the situation of carrying out in real time of test and carry out work, comprise the opening and closing of each solenoid valve, the operation of water pump and stopping, described well heater to water in the described boiler heat with described boiler or cold water storage cistern in water level cross and open described water intaking valve when low, by described hot water inlet pipe or cold water inlet is the water tank moisturizing, when reaching a certain height, water level stops moisturizing automatically, open described draining valve when water temperature is too high in the described boiler, discharge a part of hot water by described hot water drainpipe, realize control automatically.The staff can carry out necessary control by the operation interface that shows on the described touching display screen to test by required special parameter and the control signal of described touching display screen input test.
Before the test start, install described test hose, check and supply water whether power normal, whether ground connection is good.
Flexible pipe pulse cycle test: after the start, set testing required call parameter by described touching display screen, and open described some testing conduit solenoid valves by the operation interface that described touching display screen shows, the hot water electromagnetic valve, the heater switch of impulse electromagnetic valve and described well heater, and open heat-exchanger pump on the described hot water outlet pipe, regulate the frequency of operation of described heat-exchanger pump by described frequency converter, be generally 48Hz, when described heat-exchanger pump moves, close described impulse electromagnetic valve, adjusting frequency and making pressure of supply water is about 1.23MPa, reach the force value of test, observe described test hose and whether leak, find to leak and in time to tighten, open described impulse electromagnetic valve, observe pressure of supply water whether about 0.45MPa, can finely tune by described test hose manual modulation valve, make it to reach test pressure, observe water supply flow whether about 0.4L/s, can finely tune by described test hose manual modulation valve, make it to reach test flow.
Set by the number of run of described touching display screen paired pulses cyclic test and the parameter of intercycle; determine to begin after errorless test; the described impulse electromagnetic valve of close; continue the intercycle setting-up time; the described impulse electromagnetic valve of opening/closing continues the intercycle setting-up time, and counting once; behind the number of run of finishing setting, auto stop.In cyclic process; whether described PLC Programmable Logic Controller can detect described test hose automatically and break; break if having; automatically report to the police and close the testing conduit solenoid valve of this test hose correspondence; stop the test of this flexible pipe, and preserve the test number (TN) when breaking, all the other test hose continue test; if described some test hose are all broken, report to the police automatically and auto stop.Open described draining valve after test is finished, the water in described boiler and the cold water storage cistern is drained, carry out cleaning by described hot water drainpipe and cold water drainpipe.
Flexible pipe temperature characterisitic test: after the start, set testing required call parameter by described touching display screen, and open described some testing conduit solenoid valves by the operation interface that described touching display screen shows, the hot water electromagnetic valve, the heater switch of impulse electromagnetic valve and described well heater, and open heat-exchanger pump on the described hot water outlet pipe, regulate the frequency of operation of described heat-exchanger pump by described frequency converter, be generally 48Hz, when described heat-exchanger pump moves, close described impulse electromagnetic valve, adjusting frequency and making pressure of supply water is about 1.23MPa, reach the force value of test, whether observe described test hose leaks, discovery is leaked and should in time be tightened, open described impulse electromagnetic valve, observe pressure of supply water whether about 0.45MPa, can finely tune, make it to reach test pressure by described test hose manual modulation valve.Close described hot water electromagnetic valve, open the water supply pump on the described cold water rising pipe, regulate the frequency of operation of described heat-exchanger pump by described frequency converter, be generally 48Hz, when described water supply pump moves, close described impulse electromagnetic valve, adjusting frequency and making pressure of supply water is about 1.23MPa, reach the force value of test, observe described test hose and whether leak, find to leak and in time to tighten, open described impulse electromagnetic valve, observe pressure of supply water whether about 0.45MPa, can finely tune, make it to reach test pressure by described test hose manual modulation valve.Close described cold water solenoid valve.
Set by the number of run of described touching display screen paired pulses cyclic test and the parameter of intercycle; determine to begin after errorless test; the described hot water electromagnetic valve of opening/closing, close the are described logical hot water/cold water of the described test hose of cold water solenoid valve; continue the intercycle setting-up time; the described cold water solenoid valve of opening/closing, the logical cold water/hot water of the described test hose of the described hot water electromagnetic valve of close; continue the intercycle setting-up time; numeration once; behind the number of run of finishing setting, auto stop.In cyclic process; whether described PLC Programmable Logic Controller can detect described test hose automatically and break; break if having; automatically report to the police and close the testing conduit solenoid valve of this test hose correspondence; stop the test of this flexible pipe, and preserve the test number (TN) when breaking, all the other test hose continue test; if described some test hose are all broken, report to the police automatically and auto stop.Open described draining valve after test is finished, the water in described boiler and the cold water storage cistern is drained, carry out cleaning by described hot water drainpipe and cold water drainpipe.