CN207301061U - Glue-making tank-reactor glue acidity and viscosity on-line monitoring system - Google Patents
Glue-making tank-reactor glue acidity and viscosity on-line monitoring system Download PDFInfo
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- CN207301061U CN207301061U CN201720582449.2U CN201720582449U CN207301061U CN 207301061 U CN207301061 U CN 207301061U CN 201720582449 U CN201720582449 U CN 201720582449U CN 207301061 U CN207301061 U CN 207301061U
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Abstract
The utility model provides a kind of glue-making tank-reactor glue acidity and viscosity on-line monitoring system, it is made of on-line measurement system and hot water cleaning system, wherein on-line measurement system is made of the glue circulatory system, on-line measurement acidity system and on-line measurement viscosity system, and hot water cleaning system is made of the system of hot water tank system and cleaning on-line measurement mechanism.The system need not during glue the moment be manually sampled inspection, on-line automatic at any time can measure the real-time acidity of glue and viscosity parameter, data during glue does not have hysteresis quality, can accurately monitor the technical process of reaction glue, glue quality is more preferable.The system by take out glue pump abstraction reaction kettle in glue on-line measurement after and circulation flow back into reaction kettle, glue in reaction kettle carries certain temperature, it can realize good circulation in the duct, it is not necessary to isolate glue to measure, therefore more convenient operation, the data of measurement are also more accurate.
Description
Technical field
A kind of on-line monitoring system is the utility model is related to, is specifically that a kind of glue-making tank-reactor glue acidity and viscosity are online
Monitoring system, belongs to industry monitoring equipment technical field.
Background technology
When wood-based plate factory application glue-making tank-reactor carries out reaction glue, in order to control glue quality, it is necessary to the moment pair
The acidity of glue and viscosity are detected in reaction kettle, and the method for inspection of traditional glue acidity and viscosity is compressed using air
After sampling system carries out isolation sampling to the glue in reaction kettle, then the inspection of acidity and viscosity is carried out, the method needs artificial
Operation, tedious process, and detected next data have hysteresis quality, can not reflect the acidity and viscosity of glue in reaction kettle at any time
State, leads to not the technical process of accurately monitoring reaction glue, influences glue quality.For this reason, on the market can be with there is an urgent need for one kind
When monitor glue-making tank-reactor in the acidity of glue and the glue acidity of viscosity parameter and viscosity on-line monitoring system.
Utility model content
The purpose of this utility model is to provide a kind of glue-making tank-reactor glue acidity and viscosity on-line monitoring system, to solve
Traditional glue acidity and the method for inspection of viscosity need manual operation, tedious process, can not reflect glue in reaction kettle at any time
Acidity and viscosity state the problem of.
Technical solution is as follows used by the utility model：
A kind of glue-making tank-reactor glue acidity and viscosity on-line monitoring system, by on-line measurement system and hot water cleaning system
Composition, wherein on-line measurement system is made of the glue circulatory system, on-line measurement acidity system and on-line measurement viscosity system, hot water
Cleaning system is made of the system of hot water tank system and cleaning on-line measurement mechanism.
The glue circulatory system includes taking out glue pump and glue circulation line, and glue circulation line is arranged on glue-making tank-reactor for one
Outside simultaneously connects the pipeline of glue-making tank-reactor upper and lower ends, the low head of the lower end connection glue-making tank-reactor of glue circulation line, glue
The upper cover of the upper end connection glue-making tank-reactor of circulation line, pumping glue pump, which is connected on glue circulation line, is used as driving device, leads to
Cross the pump driving glue flowing of pumping glue；One section is connected with the connecting line of glue circulation line lower end and glue-making tank-reactor low head
Discharge pipe, discharge pipe are equipped with emission control solenoid valve, in glue circulation line upper end and the company of glue-making tank-reactor upper cover
Adapter road is equipped with back glue control solenoid valve.
The on-line measurement acidity system includes angle-inserting type sensor installation seat, pH/ORP and temperature sensor, pH/ORP
Converter, on the pipeline of the oblique vertical section being welded in the middle part of glue circulation line of angle-inserting type sensor installation seat, pH/ORP and temperature
Spend sensor to be installed on angle-inserting type sensor installation seat, and the probe of pH/ORP and temperature sensor stretches into glue circulation line
In pipe, pH/ORP and temperature sensor are connected by circuit with pH/ORP converters, and acidity number is shown by pH/ORP converters
According to and export corresponding acidity linear signal.
The on-line measurement viscosity system includes viscosimeter mounting base, XL7 in-line viscometers, HP550 signal processing systems,
Viscosimeter mounting base is welded on glue circulation line, and XL7 in-line viscometers are installed in viscosimeter mounting base, and XL7 glues online
The rotor of degree meter is stretched into the pipe of glue circulation line, and XL7 in-line viscometers are connected by circuit with HP550 signal processing systems
Connect, viscosity data is shown by HP550 signal processing systems and exports corresponding viscosity linear signal.
The hot water tank system includes hot-water cylinder, hot-water cylinder tank level control system, hot-water cylinder temperature control system, by hot water
Tank tank level control system is controlled the water level in hot-water cylinder, by hot-water cylinder temperature control system to the water temperature in hot-water cylinder into
Row control.
The system of the cleaning on-line measurement mechanism includes flush water pump and hot water injection's pipeline, and hot water injection's pipeline includes
Main line and two bye-passes, the lower end of main line are connected with the lower end outlet of hot-water cylinder, and the upper end of main line passes through hot water
Control solenoid valve is connected on the pipeline for returning glue and controlling before solenoid valve of glue circulation line upper end, and flush water pump is connected to supervisor
Driving device is used as on road, drives hot water to flow by flush water pump；One end of two bye-passes is both connected to flushing water and pumps out
On the main line of mouth rear end, the other end respectively connects a Flushing nozzle, and two Flushing nozzles are respectively protruding into the pipe of glue circulation line
And its nozzle is respectively toward to the probe of pH/ORP and temperature sensor and the rotor of XL7 in-line viscometers, on two bye-passes
Solenoid electric valve is further respectively had to be controlled the switch of Flushing nozzle.
Further, the angle-inserting type sensor installation seat uses G11X series angle-inserting type sensor installation seats.
Further, the pH/ORP converters and HP550 signal processing systems are arranged on an operation display platform,
To facilitate observation and operation.
Further, the hot-water cylinder tank level control system is using high, medium and low three liquid level gauges being arranged on hot-water cylinder
To control the switch of hot-water cylinder water supply electromagnetic valve, and then control the water level in hot-water cylinder.
Further, the hot-water cylinder temperature control system controls heat using the temperature sensor being arranged on hot-water cylinder
The switch of water pot steam-heated pipe line solenoid valve, and then control the water temperature in hot-water cylinder.
The advantages of this glue-making tank-reactor glue acidity and viscosity on-line monitoring system is：
（1）, compared to using air compression sampling system isolation inspection by sampling acidity and viscous is carried out to the glue in reaction kettle
The method of degree, the system need not during glue the moment be manually sampled inspection, on-line automatic at any time can measure
The real-time acidity of glue and viscosity parameter, data do not have hysteresis quality during glue, can accurately monitor the technique mistake of reaction glue
Journey, glue quality are more preferable.
（2）, the system by take out glue pump abstraction reaction kettle in glue on-line measurement after and circulation flow back into reaction kettle,
Glue in reaction kettle carries certain temperature, it can realize good circulation in the duct, it is not necessary to isolate glue to survey
Amount, therefore more convenient operation, the data of measurement are also more accurate.
Brief description of the drawings
Fig. 1 is the schematic diagram of this glue-making tank-reactor glue acidity and viscosity on-line monitoring system.
Fig. 2 is the A partial enlarged views in Fig. 1.
In figure：1- takes out glue and pumps, 2- glue circulation lines, 3- glue-making tank-reactors, 4- discharge pipes, 5- emission control solenoid valves,
6- times glue control solenoid valves, 7- angle-inserting type sensor installation seats, 8-pH/ORP and temperature sensor, 9-pH/ORP converters,
10- viscosimeter mounting bases, 11-XL7 in-line viscometers, 12-HP550 signal processing systems, 13- hot-water cylinders, 14- flush water pumps,
15- main lines, 16- bye-passes, 17- hot water control solenoid valve, 18- Flushing nozzles, 19- solenoid electric valves.
Embodiment
The utility model is described further below in conjunction with the accompanying drawings.
As shown in Figs. 1-2, this glue-making tank-reactor glue acidity and viscosity on-line monitoring system are by on-line measurement system and heat
Water cleaning system forms, and wherein on-line measurement system is by the glue circulatory system, on-line measurement acidity system and on-line measurement viscosity system
System composition, hot water cleaning system are made of the system of hot water tank system and cleaning on-line measurement mechanism.
The glue circulatory system includes taking out glue pump 1 and glue circulation line 2, and it is anti-that glue circulation line 2 for one is arranged on glue
Answer the outside of kettle 3 and connect the pipeline of 3 upper and lower ends of glue-making tank-reactor, under the lower end connection glue-making tank-reactor 3 of glue circulation line 2
End socket, the upper cover of the upper end connection glue-making tank-reactor 3 of glue circulation line 2, takes out glue pump 1 and is connected to conduct on glue circulation line 2
Driving device, is flowed by taking out 1 driving glue of glue pump；In 2 lower end of glue circulation line and the connecting tube of 3 low head of glue-making tank-reactor
One section of discharge pipe 4 is connected with road, discharge pipe 4 is equipped with emission control solenoid valve 5, in 2 upper end of glue circulation line and system
The connecting line of 3 upper cover of glue reaction kettle is equipped with back glue control solenoid valve 6.
The on-line measurement acidity system includes angle-inserting type sensor installation seat 7, pH/ORP and temperature sensor 8, pH/
ORP converters 9, on the pipeline for the vertical section that angle-inserting type sensor installation seat 7 is oblique to be welded on the middle part of glue circulation line 2, pH/
ORP and temperature sensor 8 are installed on angle-inserting type sensor installation seat 7, and the probe of pH/ORP and temperature sensor 8 stretches into glue
In the pipe of circulation line 2, pH/ORP and temperature sensor 8 are connected by circuit with pH/ORP converters 9, are turned by pH/ORP
Parallel operation 9 shows acidity data and exports corresponding acidity linear signal.The angle-inserting type sensor installation seat 7 is using G11X series
Angle-inserting type sensor installation seat.
The on-line measurement viscosity system includes viscosimeter mounting base 10, XL7 in-line viscometers 11, HP550 signal processings
System 12, viscosimeter mounting base 10 are welded on glue circulation line 2, and XL7 in-line viscometers 11 are installed on viscosimeter mounting base 10
On, and the rotor of XL7 in-line viscometers 11 is stretched into the pipe of glue circulation line 2, XL7 in-line viscometers 11 by circuit with
HP550 signal processing systems 12 are connected, and show viscosity data by HP550 signal processing systems 12 and export corresponding viscosity line
Property signal.The pH/ORP converters 9 and HP550 signal processing systems 12 are arranged on an operation display platform, with convenient
Observation and operation.
The hot water tank system includes hot-water cylinder 13, hot-water cylinder tank level control system, hot-water cylinder temperature control system.Hot water
Tank tank level control system controls hot-water cylinder water supply electromagnetic valve using high, medium and low three liquid level gauges being arranged on hot-water cylinder
Switch, and then control the water level in hot-water cylinder.Hot-water cylinder temperature control system is using the temperature sensor being arranged on hot-water cylinder
To control the switch of hot-water cylinder steam-heated pipe line solenoid valve, and then control the water temperature in hot-water cylinder.The hot-water cylinder liquid level control
System processed and hot-water cylinder temperature control system are not drawn into figure.
The system of the cleaning on-line measurement mechanism includes flush water pump 14 and hot water injection's pipeline, hot water injection's pipeline bag
Main line 15 and two bye-passes 16 are included, the lower end of main line 15 is connected with the lower end outlet of hot-water cylinder 13, main line 15
Upper end controls solenoid valve 17 to be connected on the pipeline for returning glue and controlling before solenoid valve 6 of 2 upper end of glue circulation line by hot water, punching
Wash water pump 14, which is connected on main line 14, is used as driving device, drives hot water to flow by flush water pump 14；Two bye-passes 16
One end be both connected to flush water pump 14 and export on the main line 15 of rear end, the other end respectively connects a Flushing nozzle 18, two punchings
Wash nozzle 18 be respectively protruding into the pipe of glue circulation line 2 and its nozzle be respectively toward to the probe of pH/ORP and temperature sensor 8 with
And the rotor of XL7 in-line viscometers 11, the opening to Flushing nozzle 18 of solenoid electric valve 19 is further respectively had on two bye-passes 16
Pass is controlled.
When the on-line measurement system of this glue-making tank-reactor glue acidity and viscosity on-line monitoring system works, hot water cleaning system
System is stopped, and hot water control solenoid valve 17 and emission control solenoid valve 5 are closed, and glue of smoking pumps 1 by glue from glue-making tank-reactor 3
Low head is extracted out, and the upper cover that glue-making tank-reactor 3 is pumped to through glue circulation line 2 returns glue, forms glue circulation.By
Line measures acidity system and the work of on-line measurement viscosity system carries out on-line checking to the acidity and viscosity of glue and display and right
The outer corresponding detection data of output.When hot water cleaning system works, on-line measurement system is stopped, and returns glue control solenoid valve 6
Close, hot water control solenoid valve 17 and emission control solenoid valve 5 are opened, and flush water pump 14 exports extraction heat from 13 lower end of hot-water cylinder
Water pump is sent in hot water injection's pipeline, and wherein the hot water of main line flows into 2 upper end of glue circulation line from hot water control solenoid valve 17,
The discharge pipe 4 from 2 lower end of glue circulation line is discharged again, so as to be rinsed to glue circulation line 2；The hot water of two bye-passes from
Flushing nozzle 18 sprays, and the rotor of the probe to pH/ORP and temperature sensor 8 and XL7 in-line viscometers 11 rushes respectively
Wash.
Above-mentioned legend is only the exemplary embodiments of the utility model, is not intended to limit the present invention, all in this practicality
Any modification made within new spirit and principle or equivalent substitution and improvement etc., should be included in the guarantor of the utility model
Within the scope of shield.
Claims (5)
1. a kind of glue-making tank-reactor glue acidity and viscosity on-line monitoring system, it is characterized in that：The acidity and viscosity are supervised online
Examining system is made of on-line measurement system and hot water cleaning system, and wherein on-line measurement system is by the glue circulatory system, on-line measurement
Acidity system and on-line measurement viscosity system composition, hot water cleaning system are with clean on-line measurement mechanism by hot water tank system
System composition；
The glue circulatory system includes taking out glue pump（1）With glue circulation line（2）, glue circulation line（2）Glue is arranged on for one
Reaction kettle（3）Outside simultaneously connects glue-making tank-reactor（3）The pipeline of upper and lower ends, glue circulation line（2）Lower end connection glue it is anti-
Answer kettle（3）Low head, glue circulation line（2）Upper end connection glue-making tank-reactor（3）Upper cover, take out glue pump（1）As drive
Dynamic device is connected to glue circulation line（2）On, pumped by taking out glue（1）Drive glue flowing；In glue circulation line（2）Lower end and system
Glue reaction kettle（3）One section of discharge pipe is connected with the connecting line of low head（4）, discharge pipe（4）It is equipped with emission control
Solenoid valve（5）, in glue circulation line（2）Upper end and glue-making tank-reactor（3）The connecting line of upper cover is equipped with back glue control electricity
Magnet valve（6）；
The on-line measurement acidity system includes angle-inserting type sensor installation seat（7）, pH/ORP and temperature sensor（8）、pH/
ORP converters（9）, angle-inserting type sensor installation seat（7）It is oblique to be welded on glue circulation line（2）The pipeline of the vertical section at middle part
On, pH/ORP and temperature sensor（8）Installed in angle-inserting type sensor installation seat（7）On, and pH/ORP and temperature sensor（8）
Probe stretch into glue circulation line（2）Pipe in, pH/ORP and temperature sensor（8）Pass through circuit and pH/ORP converters（9）
It is connected, by pH/ORP converters（9）Display acidity data simultaneously export corresponding acidity linear signal；
The on-line measurement viscosity system includes viscosimeter mounting base（10）, XL7 in-line viscometers（11）, HP550 signal processings
System（12）, viscosimeter mounting base（10）It is welded on glue circulation line（2）On, XL7 in-line viscometers（11）Installed in viscosimeter
Mounting base（10）On, and XL7 in-line viscometers（11）Rotor stretch into glue circulation line（2）Pipe in, XL7 in-line viscometers
（11）Pass through circuit and HP550 signal processing systems（12）It is connected, by HP550 signal processing systems (12）Show viscosity data
And export corresponding viscosity linear signal；
The hot water tank system includes hot-water cylinder（13）, hot-water cylinder tank level control system, hot-water cylinder temperature control system, by hot water
Tank tank level control system is to hot-water cylinder（13）Interior water level is controlled, by hot-water cylinder temperature control system to hot-water cylinder（13）It is interior
Water temperature be controlled；
The system of the cleaning on-line measurement mechanism includes flush water pump（14）With hot water injection's pipeline, hot water injection's pipeline includes
Main line（15）With two bye-passes（16）, main line（15）Lower end and hot-water cylinder（13）Lower end outlet be connected, be responsible for
Road（15）Upper end solenoid valve is controlled by hot water（17）It is connected to glue circulation line（2）Glue control solenoid valve is returned in upper end（6）
On pipeline before, flush water pump（14）Main line is connected to as driving device（15）On, pass through flush water pump（14）Driving
Hot water flows；Two bye-passes（16）One end be both connected to flush water pump（14）Export the main line of rear end（15）On, it is another
Hold one Flushing nozzle of each connection（18）, two Flushing nozzles（18）It is respectively protruding into glue circulation line（2）Pipe in and its nozzle point
Not against pH/ORP and temperature sensor（8）Probe and XL7 in-line viscometers（11）Rotor, two bye-passes（16）On
Further respectively have solenoid electric valve（19）To Flushing nozzle（18）Switch be controlled.
2. acidity according to claim 1 and viscosity on-line monitoring system, it is characterized in that：The angle-inserting type sensor installation
Seat（7）Using G11X series angle-inserting type sensor installation seats.
3. acidity according to claim 1 and viscosity on-line monitoring system, it is characterized in that：The pH/ORP converters（9）
With HP550 signal processing systems（12）It is arranged on an operation display platform.
4. acidity according to claim 1 and viscosity on-line monitoring system, it is characterized in that：The hot-water cylinder Liquid level system
System uses and is arranged on hot-water cylinder（13）On high, medium and low three liquid level gauges control the switch of hot-water cylinder water supply electromagnetic valve, and then
Control hot-water cylinder（13）Interior water level.
5. acidity according to claim 1 and viscosity on-line monitoring system, it is characterized in that：The hot-water cylinder temperature control system
System uses and is arranged on hot-water cylinder（13）On temperature sensor control the switch of hot-water cylinder steam-heated pipe line solenoid valve, and then
Control hot-water cylinder（13）Interior water temperature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720582449.2U CN207301061U (en) | 2017-05-24 | 2017-05-24 | Glue-making tank-reactor glue acidity and viscosity on-line monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720582449.2U CN207301061U (en) | 2017-05-24 | 2017-05-24 | Glue-making tank-reactor glue acidity and viscosity on-line monitoring system |
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| Publication Number | Publication Date |
|---|---|
| CN207301061U true CN207301061U (en) | 2018-05-01 |
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ID=62271981
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720582449.2U Active CN207301061U (en) | 2017-05-24 | 2017-05-24 | Glue-making tank-reactor glue acidity and viscosity on-line monitoring system |
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| Country | Link |
|---|---|
| CN (1) | CN207301061U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110237731A (en) * | 2019-07-23 | 2019-09-17 | 青岛益青生物科技股份有限公司 | One kind matching adhesiveness automatic adjustment equipment |
| CN113484096A (en) * | 2021-08-10 | 2021-10-08 | 苏州特瑞勃自动化科技有限公司 | Full-automatic closed sampling system of reation kettle |
| CN115015344A (en) * | 2022-06-06 | 2022-09-06 | 安徽维德工业自动化有限公司 | System and method for full-automatic measurement of pH of suspended reaction liquid in reaction kettle |
-
2017
- 2017-05-24 CN CN201720582449.2U patent/CN207301061U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110237731A (en) * | 2019-07-23 | 2019-09-17 | 青岛益青生物科技股份有限公司 | One kind matching adhesiveness automatic adjustment equipment |
| CN113484096A (en) * | 2021-08-10 | 2021-10-08 | 苏州特瑞勃自动化科技有限公司 | Full-automatic closed sampling system of reation kettle |
| CN113484096B (en) * | 2021-08-10 | 2024-03-29 | 斯图瑞科技(苏州)有限公司 | Full-automatic closed sampling system for reaction kettle |
| CN115015344A (en) * | 2022-06-06 | 2022-09-06 | 安徽维德工业自动化有限公司 | System and method for full-automatic measurement of pH of suspended reaction liquid in reaction kettle |
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