CN106525702B - Fumigating-resistant testing device and fumigating-resistant testing method for granary equipment - Google Patents
Fumigating-resistant testing device and fumigating-resistant testing method for granary equipment Download PDFInfo
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- CN106525702B CN106525702B CN201610994119.4A CN201610994119A CN106525702B CN 106525702 B CN106525702 B CN 106525702B CN 201610994119 A CN201610994119 A CN 201610994119A CN 106525702 B CN106525702 B CN 106525702B
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Abstract
The invention discloses a fumigating-resistant testing device and a fumigating-resistant testing method for granary equipment, wherein the device comprises a box body of a testing box and a cover body in sealing fit with the box body; the test box is provided with a putting hole for putting the fumigation reagent, a placing box which corresponds to the putting hole and is used for placing the fumigation reagent is arranged in the test box, the wall of the placing box is provided with a gas diffusion hole, and a hole cover which is in sealing fit with the putting hole is arranged at the putting hole; the device also comprises a test monitoring system for monitoring the information of the test environment in the box body. The fumigating-resistant testing device for the granary equipment simulates the fumigating and insecticidal operation environment in an actual granary, fumigates tested equipment in the device, monitors the concentration of fumigating gas in the box body in real time in the testing process, avoids inaccurate testing results caused by leakage of the fumigating gas in the testing process, has completely controllable testing process, real and reliable data, saves manpower and material resources, and has good economic benefit.
Description
Technical Field
The invention belongs to the field of granary equipment testing, and particularly relates to a fumigating-resistant testing device and method for granary equipment.
Background
In the grain storage process, the grain storage insect damage phenomenon often occurs due to the influence of various factors, loss caused by grain mildew, insect damage and the like occupies a large proportion each year, if the stored insect damage is not effectively controlled and killed, a large amount of loss of the stored grain can be caused, the quality of the stored grain can be seriously influenced, and the damage is very large. Therefore, during grain storage, effective control and killing of stored grain pests is necessary.
The main means for preventing and controlling grain pests is to fumigate and kill pests with chemical fumigating process, which is one technology of killing grain pests, germs, etc. with chemical fumigant in closed grain warehouse. At present, the chemical fumigant mainly adopted in the field of grain storage internationally is phosphine, wherein the phosphine is colorless, highly toxic and inflammable gas, has good diffusivity and volatility, is easy to permeate into the lower layer of a grain pile, is a fumigant with good performance, and is widely applied to daily insecticidal operation of grain storage enterprises in China. Phosphine is generally obtained by reacting aluminum phosphide, zinc phosphide, calcium phosphide and the like with water molecules in the air, and aluminum phosphide is the most commonly used.
Phosphine has certain corrosiveness and is easy to react with metals such as copper or copper alloy, so that the metals are corroded. Copper metal is one of the main materials of electronic equipment and devices, and is widely used, so phosphine is more corrosive to the electronic equipment. Along with the continuous development of the intelligence and informatization of grain storage, granary equipment is also increased, and the granary equipment mainly refers to electronic equipment and devices in the granary, and some equipment cannot resist the fumigation of phosphine gas because of poor air tightness, and the granary can lose efficacy or be damaged after the phosphine insecticidal fumigation operation is carried out, so that difficulty is brought to monitoring, and the cost is also increased.
For the above reasons, it is necessary to test the fumigation resistance of the electronic devices and apparatuses used in grain storage before use, ensuring that the electronic devices meet the requirements for fumigant resistance before being taken into storage, so as to avoid failure or damage caused by the fumigation operation of grain storage during use. In addition, for manufacturers of electronic equipment and devices, such a testing device is also required to detect products to determine whether the products are fumigated-resistant or not, so as to determine the fumigating-preventing research direction of the products.
Disclosure of Invention
The invention aims at overcoming the defects of the prior art, and provides a fumigating-resistant testing device for granary equipment, so as to solve the problem that the electronic equipment and the device used for monitoring the existing grain storage are invalid or damaged due to chemical fumigating, and simultaneously provides a testing method using the device.
In order to solve the technical problems, the invention adopts a technical scheme that: the fumigating-resistant testing device of the granary equipment comprises a testing box, wherein the testing box comprises a box body and a cover body in sealing fit with the box body, and the box body and the cover body are enclosed to form a closed space for placing tested equipment and fumigating reagents; the device comprises a test box, a box wall, a hole cover, a box cover and a cover, wherein the test box is provided with a delivery hole for delivering a fumigation reagent, the box wall is provided with a gas diffusion hole for diffusing the fumigation gas obtained by the fumigation reagent into the box, the placement box is internally provided with a placement box corresponding to the delivery hole and used for accommodating the fumigation reagent, and the hole cover is assembled at the delivery hole and matched with the placement hole in a sealing manner; the testing device further comprises a testing monitoring system for monitoring the testing environment information in the box body.
In another embodiment of the invention, the test device further comprises a blocking mechanism for blocking and opening the gas diffusion holes.
In another embodiment of the invention, the placing box is of a cylindrical structure with one end open and one end closed, the open end of the placing box corresponds to the putting hole, and the placing box is fixedly connected with the test box; the hole cover is in sealing fit with the plugging mechanism, the plugging mechanism comprises a circular ring used for rotating operation and a plugging piece which is arranged on the circular ring, extends towards the inside of the box body and is assembled in a rotary fit with the side wall of the placement box, and the circular ring is in sealing fit with the hole cover; the blocking piece comprises a continuous cylinder part and an extension part, wherein the extension part is used for covering and blocking the gas diffusion holes when the blocking piece rotates to a set position, and the cylinder part and the circular ring are integrally arranged.
In another embodiment of the present invention, the test monitoring system includes a detection sensor for monitoring the test environment information in the box, a data acquisition module connected to the output end of the detection sensor, and a data transmission module connected to the output end of the data acquisition module, where the output end of the data transmission module is used for communication interconnection with a monitoring terminal; the detection sensor comprises a gas sensor which is arranged inside the box body and used for detecting the concentration value of the fumigation gas.
In another embodiment of the present invention, the detection sensor further includes a temperature sensor disposed inside the case to detect a temperature value inside the case and/or a humidity sensor to detect a relative humidity value inside the case, and an output end of the temperature sensor and/or the humidity sensor is connected to the data acquisition module; the test monitoring system further comprises a monitoring display module which is electrically connected with the data acquisition module and used for displaying the concentration value of the fumigation gas, the temperature value and/or the relative humidity value in real time.
In another embodiment of the invention, the testing device further comprises a temperature control mechanism for controlling the temperature inside the testing box body and/or a dry-wet control mechanism for controlling the humidity inside the testing box body.
In another embodiment of the invention, the fumigation gas is phosphine gas, and the concentration of the phosphine gas in the closed space is more than or equal to 500mL/m 3 。
According to another aspect of the invention, the invention also provides a fumigation-resistant test method for granary equipment, which comprises the following steps:
placing the tested equipment into a box body of the test box, putting fumigation reagent into the placing box from the putting hole, and sealing the box body;
starting a test, and monitoring the test environment information in the box body in real time through a test monitoring system;
after the set test time is reached, opening a cover body of the test box to ventilate and disperse air;
and after the concentration of the fumigation gas is reduced to be within the safe concentration range, the tested equipment is taken out for detection, and whether the performance parameters of the tested equipment meet the set index requirements is checked.
In another embodiment of the present invention, the fumigant is aluminum phosphide, the fumigant gas is phosphine gas, and the concentration of phosphine gas is measured during the measurementThe requirement is 500mL/m or more 3 The set test time is 5-15 days; when the concentration of phosphine gas in the test process can not meet the test requirement and aluminum phosphide needs to be added, firstly, the plugging mechanism is operated to isolate the placing box from the box body in an air flow mode, then the aluminum phosphide with the set dosage to be added is put into the placing box from the putting hole, then the hole cover is in sealing fit with the putting hole, and then the plugging mechanism is operated to realize air flow communication between the placing box and the box body, so that the aluminum phosphide is added.
In another embodiment of the present invention, the test environment information in the box is detected by a detection sensor, and the output end of the detection sensor is connected with a monitoring terminal by a data acquisition module and a data transmission module, and the real-time monitoring process is as follows:
the monitoring terminal sends a signal acquisition instruction to the data transmission module, and the data transmission module transmits the signal acquisition instruction to the data acquisition module;
after the data acquisition module receives the signal acquisition instruction, acquiring a test environment signal sensed by the detection sensor, and transmitting the acquired test environment signal to a monitoring terminal through the data transmission module by the data acquisition module;
and the monitoring terminal analyzes the acquired test environment signals to obtain corresponding test environment data.
The beneficial effects of the invention are as follows: the fumigating-resistant testing device of the granary equipment constructs a partially sealed fumigating gas environment, the fumigating-resistant testing device simulates a fumigating and insecticidal operation environment in an actual granary, fumigating tested equipment in the device is tested, the concentration of fumigating gas in the fumigating gas environment is larger than that in the actual fumigating and insecticidal operation environment, the tested equipment is placed in a high-concentration environment for a long enough testing time, and performance parameter detection is carried out after the tested equipment is taken out to determine fumigating resistance of the tested equipment, so that the reliability of the test is ensured.
The device can test the fumigating resistance of equipment in the granary in the grain storage industry, thereby confirming the availability of the tested equipment in the granary and avoiding the damage and economic loss caused by the blind installation and use of the equipment in the granary. Monitoring the concentration in the box body in real time in the test process, and avoiding abnormal test results caused by concentration reduction in the test process due to insufficient air tightness of the box body; meanwhile, the concentration of the fumigation gas is monitored on line in real time, so that laboratory safety accidents caused by phosphine gas leakage can be prevented, the complete and controllable testing process is ensured, the data is real and reliable, the manpower and material resources are saved, and good economic benefits are realized.
Drawings
FIG. 1 is a schematic diagram of an embodiment of a fumigation-resistant testing device for granary equipment of the present invention;
FIG. 2 is a schematic diagram of an embodiment of a plugging mechanism in an embodiment of a fumigating-resistant test device for granary equipment of the present invention;
FIG. 3 is a flow chart of an embodiment of a fumigation resistance test method of granary equipment of the present invention;
fig. 4 is a flow chart of real-time monitoring of test environment information in an embodiment of the fumigating-resistant test method of granary equipment of the present invention.
Detailed Description
In order that the invention may be readily understood, a more particular description thereof will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used in this specification includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1, the testing device in this embodiment includes a testing box, which includes a box body 1 with an opening at one end, and a cover body 2 hermetically fitted with the box body is disposed at the opening. When in testing, the tested equipment and the fumigation reagent are firstly put into the box body 1, and then the box body 1 and the cover body 2 are assembled in a sealing way to form a sealing space for testing so as to maintain the concentration required by the testing, and the sealing space can avoid the situation that the fumigation gas in the box body has insufficient concentration and the fumigation reagent is required to be supplemented into the box body in the testing process because the fumigation gas leaks outside due to poor air tightness of the box body in the testing process as much as possible. Of course, the device also comprises a test monitoring system for monitoring the test environment information in the box body, and the test monitoring system can at least monitor the concentration of the fumigation gas so as to monitor whether the fumigation gas leaks in the test process in real time, and if the fumigation gas leaks in the box body, the concentration of the fumigation gas in the box body cannot meet the test requirement and the fumigation reagent needs to be timely supplemented into the box body.
The embodiment mainly optimizes phosphine gas most commonly used in the existing granary fumigation method to carry out fumigation resistance test on tested equipment, and the concentration of the phosphine gas in the closed space is more than or equal to 500mL/m 3 . The tested equipment comprises a camera, a grain system collector, a humidity sensor, a gas sensor, a pest sensor and the like, and the phosphine gas has a practical significance and is more practical because of strong corrosiveness to electronic equipment.
In practical application, the phosphine gas is mainly obtained by reacting aluminum phosphide, zinc phosphide, calcium phosphide and the like with water molecules in the air, the fumigation reagent in the embodiment is preferably aluminum phosphide, the aluminum phosphide is generally solid powder or tablet, residues are left after the reaction is finished, and the aluminum phosphide can be separated from the tested equipment for treatment, and is placed in a small independent space. Therefore, in this embodiment, a putting hole 14 dedicated for putting aluminum phosphide is provided on the test box, and the putting hole is far smaller than the size of the opening of the box body, a placing box 5 dedicated for placing aluminum phosphide corresponding to the putting hole is further provided in the test box, and a gas diffusion hole 6 is provided on the wall of the placing box. The gas diffusion holes 6 may be at least one large hole having a larger diameter or a plurality of small holes having a gauze shape, and the specific structure thereof is not limited by the description, so long as the phosphine gas can be diffused to the whole tank. Of course, in order to maintain the airtight of the space inside the tank, the dispensing hole is also equipped with a hole cover 4 in sealing engagement therewith. Because phosphine is extremely toxic, when the concentration in the box body is reduced to the concentration required to be supplemented with aluminum phosphide, the operation through the throwing hole is far smaller than the operation of opening the cover body of the test box to cause the leakage of the phosphine, so that the relative injury to people is smaller, and the safety of operators is ensured.
The putting hole 14, the matched hole cover 4 and the placing box can be arranged on the box body 1 or the cover body 2, and the arrangement position of the putting hole does not influence the tightness of the test space. In addition, the structure of the placing box for placing the aluminum phosphide is various, and square structures, round shapes or other irregular shapes can be used.
The test device of the invention fills the phosphine gas required by the test in a closed space (in the embodiment, the phosphine gas is generated by the reaction of aluminum phosphide and moisture in the air), the tested equipment is placed in the closed space for a period of time, the time can be determined according to the test content and the actual condition, and the tested equipment is taken out for detection after the test time is reached, so as to judge whether the performance parameters of the tested equipment reach the standards. The test environment information in the box body, mainly the concentration information of phosphine gas, must be monitored in real time in the test process, so that the concentration information is always kept in the range of the test requirement, and once the concentration reduction is found to not meet the concentration requirement required by the test, the concentration reduction must be immediately supplemented to keep the reliability of the test. The device can simulate the actual environment (mainly concentration environment) of the granary in fumigating and disinsection well, carry out fumigating-resistant test on some equipment (including sensors, collectors and the like) which are easy to be corroded by phosphine gas, and the concentration of the phosphine gas in the test is higher than that of the actual granary environment, so that the test reliability is high, and the reliability of the test result is high.
Further, in order to further prevent outward diffusion of phosphine gas when replenishing aluminum phosphide, the device is further provided with a blocking mechanism for blocking and opening the gas diffusion holes, which prevents leakage of phosphine gas in the case to outside the case when adding aluminum phosphide from the delivery hole to the placement case.
The throwing hole 14 of the aluminum phosphide and the hole cover 4 in sealing fit with the throwing hole are arranged on the box body 1; the placing box 5 is preferably a cylindrical structure with one end open and one end closed, the open end of the placing box corresponds to the throwing hole 14 of aluminum phosphide, and the placing box 5 is fixedly connected with the test box 1. As shown in fig. 2, which is an enlarged view of a structure of an embodiment of the plugging mechanism, the plugging mechanism of the embodiment comprises a ring 15 for performing rotation operation and a plugging piece arranged on the ring, extending towards the inside of the box body 1 and rotationally fitting with the side wall of the placement box 5, wherein a round hole 18 is arranged in the center of the ring, corresponds to the aluminum phosphide throwing hole 14, and is in sealing fit with the hole cover 4 so as to ensure the air tightness of the box body; the stopper piece includes a continuous cylindrical portion 16 and an extension portion 17 for covering the gas diffusion holes 6 when rotated to a set position, one end of the cylindrical portion 16 is provided integrally with the circular ring 15, and the other end is provided integrally with the extension portion 17. On one hand, the plugging mechanism can prevent phosphine gas from leaking out during addition; on the other hand, the ring 15 and the cylindrical portion 16 of the sealing mechanism cooperate with each other, so that the sealing effect can be further enhanced when the case is sealed.
The plugging sheet of this embodiment can be either a structure rotationally fitted with the inner wall of the placement box 5 or a structure rotationally fitted with the outer wall of the placement box 5, and both the structures can play a role in covering and plugging the gas diffusion holes 6 during rotation.
In addition, the placing box 5 is fixedly connected with the test box, and the connecting modes are more, for example, the placing box 5 can be fixedly connected with the box body 1 of the test box through two connecting rods, one end of each connecting rod is fixed on the inner wall of the box body 1, and the other end of each connecting rod is fixedly connected with the side wall of the lower part of the placing box 5 (the position where a blocking piece needs to be avoided).
When the plugging mechanism with the structure is adopted, in order to achieve the purpose of plugging, the gas diffusion holes 6 arranged on the side wall of the placement box 5 are required to be anastomosed, namely, the gas diffusion holes cannot completely cover the side wall of the placement box, and the gas diffusion holes can be completely covered when the plugging mechanism rotates to a certain position.
The working principle of the plugging mechanism is as follows: in the test process, once the concentration of phosphine gas in the box body is monitored to be reduced and the condition of the test requirement cannot be met, when an operator adds aluminum phosphide into the box body 1, the operation ring rotates the operation ring to a certain position, the gas diffusion holes 6 are plugged by the plugging sheets, the placing box 5 is isolated from the inner space of the box body 1, the hole cover 4 is opened to add aluminum phosphide with a corresponding dosage, at the moment, because phosphine in the box body cannot be outwards diffused through the placing box 5, the leaked gas is very few, and the personal safety of the operator is further guaranteed by the structure.
In addition, the plugging mechanism is not limited to the above-mentioned structure, and may take other forms, for example, the gas diffusion hole is disposed in the lower region of the side wall of the placement box, and a channel valve is disposed at the upper portion, and the channel valve is closed in the fumigating test process to block outward overflow of phosphine gas, but when aluminum phosphide is added from the delivery hole and a closed cover is covered, the channel valve can be opened to enable the aluminum phosphide to fall at the bottom of the placement box, and then closed. The plugging structure similar to the mechanism can avoid the leakage of the phosphine gas in the box body when the aluminum phosphide is supplemented, and the plugging structure is not listed here.
Further, the test monitoring system of this embodiment includes a detection sensor for monitoring the test environment information in the box, a data acquisition module 11 connected to the output end of the detection sensor, and a data transmission module 10 connected to the output end of the data acquisition module 11, where the output end of the data transmission module 10 is used for communication interconnection with the monitoring terminal. The detection sensor at least comprises a gas sensor 8 arranged in the box body for detecting the concentration value of the phosphine gas, the data acquisition module 11 acquires the concentration value of the phosphine gas sensed by the gas sensor, and the data transmission module 10 transmits the data of the concentration of the phosphine gas acquired by the data acquisition module 11 to the monitoring terminal in a communication manner.
Besides the gas sensor, the detection sensor of the test monitoring system further comprises a temperature sensor arranged inside the box body to detect the temperature value inside the box body and a humidity sensor to detect the relative humidity value inside the box body, so that the temperature and humidity values of the test environment can be observed in real time during testing. The output ends of the temperature sensor and the humidity sensor are connected with the data acquisition module 11; the data acquisition module 11 further acquires a temperature value sensed by the temperature sensor and a relative humidity value sensed by the humidity sensor, and the data transmission module 10 transmits the temperature value and the relative humidity value to the monitoring terminal in a communication manner.
For easy installation and easy sealing of the case, the temperature sensor and the humidity sensor of the present embodiment use an integrated temperature and humidity sensor 7 having two functions at the same time. Of course, the temperature sensor and the humidity sensor can be selected according to actual needs, and can be selected either. The detection heads of the gas sensor 8 and the temperature and humidity sensor 7 are fixed on the inner side wall of the box body 1, and the output end is connected with a signal acquisition module 11 arranged on the outer wall of the box body through a perforation arranged on the side wall.
The output interface of the data acquisition module 11 is an RS232 serial port; the data transmission module 10 adopts a serial port server, the serial port server has the function of converting serial port signals into network signals, an RS232 serial port of the signal acquisition module can be converted into a TCP/IP network interface, and the bidirectional transparent transmission of data of the RS232 serial port and the TCP/IP network interface is realized, so that the signal acquisition module can immediately have the function of the TCP/IP network interface, a connecting network and a monitoring terminal are in data communication, and the transmission distance of the gas sensor acquisition signals is greatly expanded. The monitoring terminal can be an upper computer or a mobile terminal such as a mobile phone and an IPAD, and the upper computer is preferred in the monitoring terminal of the embodiment, wherein the upper computer refers to a monitoring computer which can directly send out a control command, and various signal changes (such as concentration, temperature and relative humidity) are displayed on a screen.
Further, the testing device can further comprise a temperature control mechanism for controlling the temperature in the testing box body and a dry and wet control mechanism for controlling the humidity in the testing box body, and the adoption of the mechanism can change the environmental conditions of the test more conveniently, such as the testing temperature and the relative humidity, so that the actual use environment can be simulated more truly, the reliability of the test is improved, and the application range of the testing device is wider. The temperature control mechanism and the dry and wet control mechanism are in a plurality of realization forms, for example, the temperature control mechanism can adopt a water pipe temperature adjusting mode, a water pipe penetrates through the box body, the joint of the water pipe and the box body is subjected to sealing treatment, or a water pipe assembly is arranged at the bottom of the box body in a disc manner, and the temperature adjustment is carried out by adopting a mode of introducing hot water or cold water into the water pipe; the humidity control mechanism adopts a structure that an atomizer is arranged in a box body, a pressurizing device communicated with the atomizer is arranged outside the box body, when the humidity needs to be increased, water is introduced into the pressurizing device, and then the pressurized water is sprayed into the box body through the atomizer, so that the air humidity in the box body is increased, and the structure similar to a household humidifier can be adopted, and the specific structure is not repeated here.
Further, the test monitoring system of the embodiment may further include a monitoring display module for displaying the phosphine concentration value, the temperature value and/or the relative humidity value in real time, where the monitoring display module is electrically connected with the data acquisition module and may be disposed outside the test box, so as to dynamically display the phosphine concentration value, the temperature value and/or the relative humidity value acquired by the data acquisition module in real time, thereby increasing the intuitiveness of data display and monitoring in the test process.
In addition, the testing device also comprises a power supply 12 and a power supply indicator lamp 9 for indicating whether the power supply module is electrified, wherein a plug 13 connected with a power supply is externally arranged on the power supply module. The power supply module of the embodiment is preferably a switching power supply, can convert 220V alternating current into direct current, supplies power to electric equipment in the device such as a gas sensor, a signal acquisition module, a serial server and the like, and has the advantages of small size, light weight and high conversion efficiency. Of course, in order to facilitate visual observation of whether the power supply is energized, a corresponding power indicator lamp may be provided, and the work indicator lamp is lighted and displayed when ac power is supplied.
In addition, the handle 3 is arranged on the cover body, so that the cover body is more convenient to operate. The box body of the test box is made of transparent organic glass materials, is light in weight, and can visually check the internal conditions. The opening of the box body 1, the feeding hole 14 of the fumigation reagent, the perforation arranged on the side wall, the central hole of the circular ring of the plugging mechanism and other parts are all provided with rubber sealing rings (not shown in the figure) so as to ensure the whole device to have good air tightness. Of course, in order to extend other functions, corresponding functional modules may be added as needed.
Based on the same conception, the invention also provides a test method using the fumigating-resistant test device of the granary equipment. As shown in fig. 3, which is a flowchart of an embodiment of the fumigating-resistant test method for granary equipment provided by the invention, as can be seen from fig. 3, the method comprises the following steps:
step S1: the method comprises the steps of testing preparation, performance detection of tested equipment, determination of performance parameters of the tested equipment meeting the set index requirements of the equipment, normal operation of the equipment, placing the tested equipment with the performance parameters meeting the set index requirements into a box body 1 of a test box, putting a corresponding dose of fumigation reagent into a placing box, and sealing the box body to ensure the air tightness of the box body.
The fumigation gas in this embodiment is preferably phosphine gas, the fumigation reagent is preferably aluminum phosphide, the aluminum phosphide generates phosphine gas through reaction with moisture in the air in the box body, and the phosphine concentration in the test is required to be more than or equal to 500mL/m 3 . The specific dosage of aluminum phosphide herein was calculated based on the actual space size of the box and the concentration requirements of the test. In addition, the test performed in this embodiment is to power-off the device under test.
Before the test starts, the power plug 13 of the device is firstly connected with a 220V alternating current power supply, the power indicator lamp 9 displays normally after the power supply is electrified, the test monitoring system works normally, the monitoring terminal is turned on to collect and display environmental data in the test box body in real time, the concentration of the phosphine gas is ensured to be within a safe concentration range, and the safe concentration range of the embodiment is 0-0.2 mL/m;
then, placing the tested equipment into a test box body 1, covering a cover body 2, reading phosphine gas concentration data and temperature and humidity data in the box body 1, and recording initial data;
then, the hole cover 4 of the putting hole is opened, aluminum phosphide with corresponding dosage is put in according to the requirement of the calculated concentration (not less than 500 mL/m), the hole cover 4 is rapidly covered, and the putting hole 14 and the box body 1 are sealed.
Step S2: after the test preparation is finished, the test is started, the test environment information in the box body 1, especially the concentration information of phosphine gas, is monitored in real time through a test monitoring system, so that the environment information in the box body in the test process is ensured to meet the test requirement, and related measurement data are stored and recorded.
In an actual granary environment, the duration of fumigation and disinsection is generally one month, but when a test is carried out, the test accuracy can be ensured in a period of generally 5-15 days because the test concentration is required to be higher.
The temperature range tested in this example is-10 deg.C-40 deg.C and the humidity range is 20-80 RH.
In the testing process, the concentration of phosphine gas in the box body 1 is monitored in real time, and once the concentration of the phosphine gas in the box body does not meet the testing requirement, aluminum phosphide needs to be timely supplemented. The additional process is as follows: firstly, the plugging mechanism is operated to isolate the placing box 5 from the box body 1 in an air flow mode, then the aluminum phosphide with a set dosage to be added is put into the placing box 5 from the putting hole 14, then the hole cover 4 is matched with the putting hole 14 in a sealing mode, and then the plugging mechanism is operated to realize air flow communication between the placing box and the box body, and the addition of the aluminum phosphide is completed.
Step S3: after the set test time is reached, the test is finished, at the moment, the power supply 12 is cut off, the cover body 2 of the test box is opened, and a ventilation device of a laboratory is started to ventilate and disperse air;
step S4: after ventilation is carried out for a period of time, after the concentration of the phosphine gas is reduced to be within a safe concentration range, the tested equipment is taken out for detection, whether the performance parameters of the tested equipment meet the set index requirements or not is checked, if so, the tested equipment is considered to be subjected to the fumigation test of the phosphine, and if not, the tested equipment is considered to be not subjected to the fumigation test of the phosphine.
In the above process, the real-time monitoring of the concentration data and the temperature and humidity of the phosphine gas in the box body is performed through the corresponding gas sensor 8 and the temperature and humidity sensor 7, the output end of each sensor is connected with the data acquisition module 11, the data acquisition module 11 is connected with the upper computer through the data transmission module 10, the data transmission module is preferably a serial port server, and the monitoring terminal is preferably the upper computer.
As shown in fig. 4, which shows a flow chart of real-time monitoring of test environment information, the method monitors the test environment of the box in real time through software, and uses the upper computer software to connect with the test device through a TCP/IP network, and first performs connection test to determine whether to establish connection, and after connection is established, the real-time monitoring process is as follows:
the upper computer sends a signal acquisition instruction to the serial port server, and the serial port server converts the instruction content of the TCP/IP protocol into the content of the RS232 interface protocol and then transmits the content to the data acquisition module 11;
after receiving the signal acquisition instruction, the data acquisition module 11 acquires corresponding signals sensed by the gas sensor 8 and the temperature and humidity sensor 7, and the data acquisition module transmits the acquired test environment signals to the upper computer through the serial server;
the upper computer analyzes the acquired signals to obtain corresponding phosphine gas concentration data and temperature and humidity data, and displays and records the analyzed data.
Judging whether the program exits, if not, continuing the process until the user exits the program.
According to the fumigating-resistant testing device for the granary equipment, a local sealed fumigating gas environment is constructed through the box body of the testing box and the cover body matched with the box body in a sealing mode, the fumigating-resistant testing device simulates a fumigating and insecticidal operation environment in an actual granary, fumigating testing is conducted on tested equipment in the fumigating gas environment, the concentration of fumigating gas in the fumigating gas environment is larger than that of the fumigating and insecticidal operation environment in the actual granary, the tested equipment is placed in a high-concentration environment for a long enough testing time, and performance parameter detection is conducted after the tested equipment is taken out to determine fumigating resistance of the tested equipment, so that testing reliability is guaranteed. In addition, in the test process, the test environment information in the box body is monitored in real time through the test monitoring system, if the condition that the concentration is reduced and the fumigation reagent needs to be supplemented occurs, the fumigation reagent is put into the placement box from the putting hole, the leakage of the fumigation gas in the addition process is reduced, meanwhile, the placement box is used, the pollution of the reaction residues of the fumigation reagent to the tested equipment in the box body is avoided, the cleaning process of the test device after the test is reduced, and the use is more convenient.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structural changes made by the present invention and the accompanying drawings, or direct or indirect application in other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The fumigating-resistant testing device for the granary equipment is characterized by comprising a testing box, wherein the testing box comprises a box body with an opening at one end and a cover body in sealing fit with the box body, and the box body and the cover body are enclosed to form a closed space for placing tested equipment and fumigating reagents; the device comprises a test box, a box body, a box wall, a hole cover, a box cover and a cover, wherein the test box is provided with a delivery hole for delivering a fumigation reagent, the delivery hole is far smaller than the size of an opening of the box body, a placing box which corresponds to the delivery hole and is used for containing the fumigation reagent is arranged in the test box, the box wall of the placing box is provided with a gas diffusion hole for diffusing the fumigation gas obtained by the fumigation reagent into the box body, and the hole cover is assembled at the delivery hole and is in sealing fit with the delivery hole; the testing device further comprises a testing monitoring system for monitoring the testing environment information in the box body.
2. The fumigating-resistance testing device of claim 1 further comprising a blocking mechanism for blocking and opening the gas diffusion holes.
3. The fumigating-resistant testing device of granary equipment of claim 2, wherein the placement box has a cylindrical structure with one end open and one end closed, the open end of the placement box corresponds to the putting hole, and the placement box is fixedly connected with the test box; the hole cover is in sealing fit with the plugging mechanism, the plugging mechanism comprises a circular ring used for rotating operation and a plugging piece which is arranged on the circular ring, extends towards the inside of the box body and is assembled in a rotary fit with the side wall of the placement box, and the circular ring is in sealing fit with the hole cover; the blocking piece comprises a continuous cylinder part and an extension part, wherein the extension part is used for covering and blocking the gas diffusion holes when the blocking piece rotates to a set position, and the cylinder part and the circular ring are integrally arranged.
4. The fumigating-resistant testing device of granary equipment according to claim 2 or 3, wherein the test monitoring system comprises a detection sensor for monitoring the test environment information in the box body, a data acquisition module connected with the output end of the detection sensor, and a data transmission module connected with the output end of the data acquisition module, and the output end of the data transmission module is used for being communicated and interconnected with a monitoring terminal; the detection sensor comprises a gas sensor which is arranged inside the box body and used for detecting the concentration value of the fumigation gas.
5. The fumigating-resistance testing device of claim 4 wherein the detection sensor further comprises a temperature sensor disposed within the housing to detect a temperature value within the housing and/or a humidity sensor to detect a relative humidity value within the housing, the output of the temperature sensor and/or the humidity sensor being connected to the data acquisition module; the test monitoring system further comprises a monitoring display module which is electrically connected with the data acquisition module and used for displaying the concentration value of the fumigation gas, the temperature value and/or the relative humidity value in real time.
6. The fumigating-resistant testing device of granary equipment of claim 5, further comprising a temperature control mechanism for regulating the temperature inside the test box and/or a humidity control mechanism for regulating the humidity inside the test box.
7. The fumigating-resistance testing device of granary equipment of claim 6, wherein the fumigating gas is phosphine gas, and the concentration of phosphine gas in the closed space is 500mL/m or more 3 。
8. A method for testing a fumigating-resistant testing device of granary equipment, which is characterized by comprising the following steps:
placing the tested equipment into a box body of the test box, putting fumigation reagent into the placing box from the putting hole, and sealing the box body;
starting a test, and monitoring the test environment information in the box body in real time through a test monitoring system;
after the set test time is reached, opening a cover body of the test box to ventilate and disperse air;
and after the concentration of the fumigation gas is reduced to be within the safe concentration range, the tested equipment is taken out for detection, and whether the performance parameters of the tested equipment meet the set index requirements is checked.
9. The method for testing the fumigation resistance of granary equipment according to claim 8, wherein the fumigation reagent is aluminum phosphide, the fumigation gas is phosphine gas, and the concentration of the phosphine gas in the test process is 500mL/m or more 3 The set test time is 5-15 days; when the concentration of phosphine gas in the test process can not meet the test requirement and aluminum phosphide needs to be added, firstly, the plugging mechanism is operated to isolate the placing box from the box body in an air flow mode, then the aluminum phosphide with the set dosage to be added is put into the placing box from the putting hole, then the hole cover is in sealing fit with the putting hole, and then the plugging mechanism is operated to realize air flow communication between the placing box and the box body, so that the aluminum phosphide is added.
10. The fumigating-resistant test method of granary equipment according to claim 8 or 9, wherein the test environment information in the box body is detected by a detection sensor, the output end of the detection sensor is connected with a monitoring terminal by a data acquisition module and a data transmission module, and the real-time monitoring process is as follows:
the monitoring terminal sends a signal acquisition instruction to the data transmission module, and the data transmission module transmits the signal acquisition instruction to the data acquisition module;
after the data acquisition module receives the signal acquisition instruction, acquiring a test environment signal sensed by the detection sensor, and transmitting the acquired test environment signal to a monitoring terminal through the data transmission module by the data acquisition module;
and the monitoring terminal analyzes the acquired test environment signals to obtain corresponding test environment data.
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CN107969412B (en) * | 2017-12-07 | 2023-01-17 | 广东省粮食科学研究所有限公司 | Method for effectively implementing phosphine fumigation by using mathematical model |
CN108432873A (en) * | 2018-03-23 | 2018-08-24 | 郑州龙威电子科技有限公司 | A kind of grain fumigating device reducing desinsection gas residue |
CN108646831B (en) * | 2018-07-26 | 2020-11-03 | 中储粮成都储藏研究院有限公司 | Granary temperature and humidity control method and system |
CN109270209B (en) * | 2018-10-16 | 2024-02-09 | 中国科学技术大学 | Grain multifactor coupling ignition mechanism research experiment platform under phosphine gas fumigation environment |
CN109682430A (en) * | 2019-02-21 | 2019-04-26 | 中储粮成都储藏研究院有限公司 | A kind of middle grain storage equipment detection system |
CN110287574B (en) * | 2019-06-19 | 2022-11-01 | 浙江农林大学 | Multichannel grain storage pest fumigant diffusion rate and insecticidal efficiency evaluation device |
CN111835902A (en) * | 2020-07-20 | 2020-10-27 | 网易(杭州)网络有限公司 | Device testing method and device, electronic device and storage medium |
CN113156062A (en) * | 2021-05-20 | 2021-07-23 | 格力电器(郑州)有限公司 | Gas sensor detection device and detection method |
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