CN106520314A - Lubricant composition for white copper alloy cold-extrusion processing technology - Google Patents
Lubricant composition for white copper alloy cold-extrusion processing technology Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/044—Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/022—Ethene
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/024—Propene
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- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/16—Paraffin waxes; Petrolatum, e.g. slack wax
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/026—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/16—Naphthenic acids
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/2805—Esters used as base material
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/40—Fatty vegetable or animal oils
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an alcohol or ester thereof; bound to an aldehyde, ketonic, ether, ketal or acetal radical
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- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
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- C10M2211/00—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2211/08—Halogenated waxes
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/223—Five-membered rings containing nitrogen and carbon only
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/223—Five-membered rings containing nitrogen and carbon only
- C10M2215/224—Imidazoles
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
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- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/049—Phosphite
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- C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/04—Detergent property or dispersant property
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/72—Extended drain
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- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/24—Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
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- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/243—Cold working
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- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/244—Metal working of specific metals
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Abstract
The invention discloses lubricant composition for a white copper alloy cold-extrusion processing technology. The lubricant composition is prepared through steps as follows: 50% by mass of HVI90BS base oil and 50% by mass of ester oil Radialuke7542 are adopted to be composited into composite base oil, and the composite base oil cooperates with multiple composite additives comprising an antioxidant, a metal deactivator, an oiliness agent, a friction improver, an extreme pressure agent, an antiwear agent, an antirust agent, an adhesive, an anti-foaming agent, a filling agent and the like. The composition is directly applied to a lubricating process of the white copper alloy cold-extrusion processing technology, and is excellent in lubricating performance, good in antiwear, load-bearing and antifriction capacity, high in scattered cleaning capacity, high in surface smoothness and oil film strength and long in anticorrosion period, scratching and abrasion of surfaces of processed parts are reduced, and the service life of a die is prolonged.
Description
Technical field
The invention belongs to metal working process field of lubricant, particularly a kind of White brass alloy cold extrusion processing technics lubrication
Agent compositionss.
Background technology
Copper-nickel alloy is the acid bronze alloy with nickel as main adding elements, is silvery white in color, and has metallic luster, therefore named copper-nickel alloy.Cupro-nickel
Between each other can infinitely solid solution, so as to form continuous solid solution, no matter that is, mutual ratio is how many, and it is permanent be α-single-phase alloy.
When nickel is fused in rose copper, when content is more than more than 16%, the alloy color and luster of generation just becomes pure white such as silver, and nickel content is higher,
Color is whiter.In copper-nickel alloy, the content of nickel is generally 25%.Pure copper plus nickel can significantly improve intensity, corrosion resistance, hardness, resistance and heat
Electrically, and it is easy to plastotype, processing and welds, and reduces temperature coefficient of resistivity.Therefore copper-nickel alloy is compared with the mechanicalness of other copper alloys
Can, physical property it is all abnormal good, ductility is good, hardness is high, color and luster is attractive in appearance, it is corrosion-resistant, be rich in deep drawability, be widely used
In fields such as shipbuilding, petrochemical industry, electrical equipment, instrument, medical apparatus and instruments, building, electric power, article of everyday use, musical instrument making, artwares, and
Or important resistance and thermocouple metal.
Metal is by mould extrusion process into certain shape, referred to as cold extrusion.Cold extruding technique is a kind of high accuracy, height
Effect, the advanced production technology of high quality and low cost.During extrusion process operation, previously prepared material is put, enter recipient (or recessed
Mould), apply pressure, be that material is extruded by the opening of container, now secondary material, should in the three-dimensional stress state such as not
Change state is into axially elongated.Three-dimensional stress state be conducive to improve material it is moulding, many difficult to machine materials can shape or
Cogging.During extruding, the deformation of material can be very big, can accomplish an extrusion molding.Cold extrusion can produce very high extruding and temperature
Degree.Extruding is a kind of intermittently operated, generally has three kinds of forward extrusion and backward extrusion and hydrostatic extrusion etc..Lubricant is played in extruding
Effect it is different because of different processing characteristics.Lubricant should have good lubricity, cooling, bearing capacity, adhesiveness with
And film strength and holding oil film thickness.
Cold extruding formation process refers under room temperature (cold conditions), metal blank is put in mould, in powerful pressure and
Under certain speed effect, metal is forced to extrude in die cavity, so as to obtain required form, size and there is certain mechanical property
The extruded profile of energy.
The content of the invention
It is excellent that the technical problem to be solved in the present invention is to provide a kind of greasy property, it is wear-resistant, carry, antifriction ability it is good, point
Scattered cleansing power is strong, and surface smoothness, film strength are high, and the anticorrosive cycle is long, reduces processing component surface scratches and scratch, prolongs
The White brass alloy cold extrusion processing technics lubricant compositions of long die life.
The present invention solves above-mentioned technical problem by following technical solution:
A kind of White brass alloy cold extrusion processing technics lubricant compositions, using the HVI90BS base oils of mass ratio 50%
Composite foundation oil is complex as with 50% Esters oil Radialuke7542, coordinates various compound additives, its respective quality percentage
It is several into being grouped into:
Component | Mass percentage content |
Base oil | Surplus |
Antioxidant | 0.03%~0.2% |
Metal deactivator | 0.03%~0.2% |
Oiliness improver | 3%~8% |
Friction improver | 1%~3% |
Extreme pressure agent | 2%~4% |
Antiwear additive | 3%~5% |
Antirust agent | 0.03%~0.3% |
Adhesive agent | 1%~4% |
Anti-foaming agent | 20ppm~30ppm |
Filler | 3%~5% |
The mass percent summation of above each component is 100%.
Antioxidant is that 2, the 6- di-t-butyl mixed phenols T502 of the cupric antioxidant T543 and 50% of mass ratio 50% is combined.
Metal deactivator is that the benzotriazole derivant of mass ratio 50% is combined with 50% copper naphthenate.
Oiliness improver is Oleum Gossypii semen.
Friction improver is boronation phosphate ester.
Extreme pressure agent is acid dibutyl phosphite T304.
Antiwear additive is chlorinated paraffin T301.
Antirust agent is that the alkyl phosphoric acid imidazoline salt T708 of the BTA T706 and 50% of mass ratio 50% is combined.
Adhesive agent is ethylene-propylene copolymer T612.
Anti-foaming agent is acrylate and ether copolymer T911.
Filler is paraffin wax fully refined 60.
It is an advantage of the current invention that:The compositionss greasy property of the present invention is excellent, and wear-resistant, carrying, antifriction ability are good, dispersion
Cleansing power is strong, and surface smoothness, film strength are high, and the anticorrosive cycle is long, reduces processing component surface scratches and scratch, extends
Die life.
Specific embodiment
Embodiment 1:
Following each component is pressed the mediation of row mass percent to form:
Above each component mass percentage content summation is 100%.
Embodiment 2:
Following each component is pressed the mediation of row mass percent to form:
Above each component mass percentage content summation is 100%.
Embodiment 3:
Following each component is pressed the mediation of row mass percent to form:
Above each component mass percentage content summation is 100%.
The typical physiochemical techniques index of 1 product of embodiment:
Project | Quality index |
Kinematic viscosity (40 DEG C)/mm2/s-1 | 347.2 |
Flash-point (opening)/DEG C | 266 |
Condensation point/DEG C | -15 |
Viscosity index (VI) | 142 |
Coefficient of friction | 0.052 |
Oxidation stability (rotary oxygen bomb, 150 DEG C)/min | 289 |
Shear stability (40 DEG C of kinematic viscosity rates of descent)/% | 3.2 |
Tetra-ball machine test/Pb/N | 790 |
Sintering load/PD/N | 5990 |
Terraced nurse agrees/N | 281 |
FZG/ levels | 13 |
Corrosivity (copper sheet, 100 DEG C, 3h)/level | 1 |
Demulsification number, 54 DEG C of (40-37-3)/min | 8 |
Mechanical admixture, % | 0.002 |
Moisture, % | Vestige |
Evaporation loss (Noack methods, 250 DEG C, 1h) (m), % | 7.9 |
The typical physiochemical techniques index of 2 product of embodiment:
Project | Quality index |
Kinematic viscosity (40 DEG C)/mm2/s-1 | 345.3 |
Flash-point (opening)/DEG C | 277 |
Condensation point/DEG C | -11 |
Viscosity index (VI) | 122 |
Coefficient of friction | 0.083 |
Oxidation stability (rotary oxygen bomb, 150 DEG C)/min | 304 |
Shear stability (40 DEG C of kinematic viscosity rates of descent)/% | 2.2 |
Tetra-ball machine test/Pb/N | 868 |
Sintering load/PD/N | 6050 |
Terraced nurse agrees/N | 312 |
FZG/ levels | 16 |
Corrosivity (copper sheet, 100 DEG C, 3h)/level | 1 |
Demulsification number, 54 DEG C of (40-37-3)/min | 7 |
Mechanical admixture, % | 0.005 |
Moisture, % | Vestige |
Evaporation loss (Noack methods, 250 DEG C, 1h) (m), % | 7.6 |
The typical physiochemical techniques index of 3 product of embodiment:
Project | Quality index |
Kinematic viscosity (40 DEG C)/mm2/s-1 | 342.5 |
Flash-point (opening)/DEG C | 271 |
Condensation point/DEG C | -14 |
Viscosity index (VI) | 132 |
Coefficient of friction | 0.053 |
Oxidation stability (rotary oxygen bomb, 150 DEG C)/min | 312 |
Shear stability (40 DEG C of kinematic viscosity rates of descent)/% | 2.2 |
Tetra-ball machine test/Pb/N | 859 |
Sintering load/PD/N | 6120 |
Terraced nurse agrees/N | 296 |
FZG/ levels | 13 |
Corrosivity (copper sheet, 100 DEG C, 3h)/level | 1 |
Demulsification number, 54 DEG C of (40-37-3)/min | 8 |
Mechanical admixture, % | 0.003 |
Moisture, % | Vestige |
Evaporation loss (Noack methods, 250 DEG C, 1h) (m), % | 7.1 |
Claims (9)
1. a kind of White brass alloy cold extrusion processing technics lubricant compositions, it is characterised in that:Using mass ratio 50%
HVI90BS base oils and 50% Esters oil Radialuke7542 are complex as composite foundation oil, coordinate various compound additives,
Its each mass percent into being grouped into:
The mass percent summation of above each component is 100%.
2. a kind of White brass alloy cold extrusion processing technics lubricant compositions as claimed in claim 1, it is characterised in that antioxygen
Agent is that 2, the 6- di-t-butyl mixed phenols T502 of the cupric antioxidant T543 and 50% of mass ratio 50% is combined.
3. a kind of White brass alloy cold extrusion processing technics lubricant compositions as claimed in claim 1, it is characterised in that metal
Passivator is that the benzotriazole derivant of mass ratio 50% is combined with 50% copper naphthenate.
4. a kind of White brass alloy cold extrusion processing technics lubricant compositions as claimed in claim 1, it is characterised in that oiliness
Agent is Oleum Gossypii semen.
5. a kind of White brass alloy cold extrusion processing technics lubricant compositions as claimed in claim 1, it is characterised in that friction
Modifier is boronation phosphate ester.
6. a kind of White brass alloy cold extrusion processing technics lubricant compositions as claimed in claim 1, it is characterised in that extreme pressure
Agent is acid dibutyl phosphite T304;Antiwear additive is chlorinated paraffin T301.
7. a kind of White brass alloy cold extrusion processing technics lubricant compositions as claimed in claim 1, it is characterised in that antirust
Agent is that the alkyl phosphoric acid imidazoline salt T708 of the BTA T706 and 50% of mass ratio 50% is combined.
8. a kind of White brass alloy cold extrusion processing technics lubricant compositions as claimed in claim 1, it is characterised in that adhesion
Agent is ethylene-propylene copolymer T612;Anti-foaming agent is acrylate and ether copolymer T911.
9. a kind of White brass alloy cold extrusion processing technics lubricant compositions described in claim 1, it is characterised in that filler
It is paraffin wax fully refined 60.
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CN201610963529.2A CN106520314A (en) | 2016-11-04 | 2016-11-04 | Lubricant composition for white copper alloy cold-extrusion processing technology |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102041144A (en) * | 2009-10-26 | 2011-05-04 | 屠伟刚 | Lubricating composition for use in cold extrusion forming process |
CN103525517A (en) * | 2013-09-29 | 2014-01-22 | 深圳市奥科宝特种油剂有限公司 | Cold forging oil and use thereof |
CN103710108A (en) * | 2013-12-18 | 2014-04-09 | 广西大学 | Lubricant for drawing and extruding brass blank |
CN103710079A (en) * | 2013-12-18 | 2014-04-09 | 广西大学 | Lubricant for cold forging of copper and copper alloy materials |
CN103710103A (en) * | 2013-12-14 | 2014-04-09 | 广西大学 | Lubricant for cold extrusion of zinc and zinc alloy materials |
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2016
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102041144A (en) * | 2009-10-26 | 2011-05-04 | 屠伟刚 | Lubricating composition for use in cold extrusion forming process |
CN103525517A (en) * | 2013-09-29 | 2014-01-22 | 深圳市奥科宝特种油剂有限公司 | Cold forging oil and use thereof |
CN103710103A (en) * | 2013-12-14 | 2014-04-09 | 广西大学 | Lubricant for cold extrusion of zinc and zinc alloy materials |
CN103710108A (en) * | 2013-12-18 | 2014-04-09 | 广西大学 | Lubricant for drawing and extruding brass blank |
CN103710079A (en) * | 2013-12-18 | 2014-04-09 | 广西大学 | Lubricant for cold forging of copper and copper alloy materials |
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Application publication date: 20170322 |