CN103695121A - Lubricant for drawing copper and copper alloy rod - Google Patents
Lubricant for drawing copper and copper alloy rod Download PDFInfo
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- CN103695121A CN103695121A CN201310701748.XA CN201310701748A CN103695121A CN 103695121 A CN103695121 A CN 103695121A CN 201310701748 A CN201310701748 A CN 201310701748A CN 103695121 A CN103695121 A CN 103695121A
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- copper
- lubricant
- alloy rod
- copper alloy
- base oil
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Abstract
The invention discloses a lubricant for drawing copper and a copper alloy rod. 100# II-type base oil is adopted as base oil and matched with a plurality of composite additives. The lubricant comprises an oiliness agent, an antiwear agent, an anti-foaming agent, an antioxidant, a friction modifier, a metal deactivator, a fortifier and an assistant. The lubricant for drawing copper and the copper alloy rod disclosed by the invention has strong adhesiveness, and is high in oil film strength, good in wearing quality, shearing resistance and viscosity-temperature characteristics, strong in extreme pressure property, good in thickness stability of the oil film and good in lubricating property, abrasion of a drawing tool and a drawing die is reduced, the lubricating has small flow shear stress, and has certain chemical stability and the ability of preventing rusty spots, and the surface glossiness and the specification accuracy of metal are improved.
Description
Technical field
The invention belongs to the field of lubricant of non-ferrous metal drawing processing, especially drawing copper and copper alloy rod.
Background technology
Copper is the non-ferrous metal very close with mankind's relation, is widely used in the fields such as electric, light industry, machinofacture, building industry, national defense industry, in the consumption of China YouSe metallic substance, is only second to aluminium.Copper is most widely used in electric, electronic industry, consumption is maximum, accounts for aggregate consumption over half.For various cables and wire, motor and transformer, in the manufacture of switch and printed-wiring board (PWB).In machinery and carrier vehicle manufacture, for the manufacture of industrial valve and accessory, instrument, sliding surface bearing, mould, heat exchanger and pump etc.In chemical industry, be widely used in manufacturing vacuum, still pot, brew-kettle etc.In national defense industry in order to manufacture bullet, shell, firearms part etc.In building industry, be used as various pipelines, pipe fitting, trim component etc.
Drawing is one of main production method of tubing, bar, section bar and wire rod.Press goods cross-sectional shape, drawing can be divided into: solid material drawing and the large class of hollow material drawing two.Drawing copper and copper alloy rod (more than diameter 9mm) are that copper and copper alloy rod blank are imposed to pulling force, make it by nib to obtain the plastic processing method with nib sectional dimension, goods that shape is identical.
In drawing process, the friction except between material, drawing-die and steel core, on contact surface, because drawing speed improves, will occurrence temperature sharply rise.In order reducing, in drawing process, to there is heavy wear or sintering, thereby to require lubricant to play antifriction and wear prevention, cooling, lubricated effect; Be improved drawing speed and section reduction rate simultaneously, to improve output and the quality of drawing process processing, prevent the generation of the defects such as surface tear, fold, bending, bias, crackle, broken end, metal are pressed into.
And the factor that affects copper and the drawing of copper alloy rod has conventionally: copper and copper alloy rod character (hardness, degree of cleaning, condition of surface); The material kind of drawing and drawing-die; The adaptability of drawing compound.Difference due to mode, condition and the range of product of drawing, also has difference to the requirement of lubricant.But conventionally require to have stronger adhesivity, oil film strength is large, and resistance to abrasion and sticky warm nature are good, extreme pressure property is strong, oil film thickness stability and oilness good etc.And lubricating method generally adopt immersion, brush, roll be stained with, traction or circulation etc.Therefore, drawing compound should meet many-sided requirements such as drawing process condition, industrial safety, economy, environmental friendliness, energy-conservation, reduction of discharging.
Summary of the invention
The technical problem to be solved in the present invention is to provide the lubricant of a kind of drawing copper and copper alloy rod, this lubricant has stronger adhesivity, oil film strength is large, resistance to abrasion, shear resistant and sticky warm nature are good, extreme pressure property is strong, oil film thickness stability and oilness good, reduce the wearing and tearing of drawing device and drawing-die, have less mobile shear-stress, improve metallic surface smooth finish and specification precision, have certain chemical stability and prevent rust staining ability.
The present invention is usingd following technical scheme and is solved the problems of the technologies described above: adopt the II class base oil of No. 100 as base oil, coordinate multiple composite additive, its each component and mass percent are:
Component | Content (mass percent) |
Base oil | Surplus |
Oiliness improver | 4.0%~7.0% |
Friction improver | 3.0%~5.0% |
Oxidation inhibitor | 0.8%~1.5% |
Anti-wear agent | 3.0%~5.0% |
Metal passivator | 0.5%~1.0% |
Kilfoam | 0.005%~0.01% |
Auxiliary agent | 0.3%~0.5% |
Strengthening agent | 5.0%~6.0% |
Base oil is the II class base oil of No. 100.
Oiliness improver is that rapeseed oil and 40%~10% the lanolin of mass ratio 60%~90% is compound.
Friction improver is alkyl phosphorous acid ester.
Oxidation inhibitor is that 124 Triazole derivative and 40%~50% the 2,6 ditertiary butyl p cresol of mass ratio 60%~50% is compound.
Anti-wear agent is acid phosphorous acid amine fourth diester.
Metal passivator is thiadiazoles derivative.
Kilfoam is ethyl silicon oil.
Auxiliary agent is copper naphthenate.
Strengthening agent is oleic acid ethyl ester.
The lubricant of drawing copper of the present invention and copper alloy rod, there is stronger adhesivity, oil film strength is large, resistance to abrasion, shear resistant and sticky warm nature are good, extreme pressure property is strong, oil film thickness stability and oilness good, reduce the wearing and tearing of drawing device and drawing-die, have less mobile shear-stress, improve metallic surface smooth finish and specification precision, have certain chemical stability and prevent rust staining ability.
Embodiment
Embodiment 1:
Following component is in harmonious proportion and is formed by mass percentage:
Component | Content (mass percent) |
The II class base oil of No. 100 | 73.99% |
The rapeseed oil of mass ratio 90% and 10% lanolin are compound | 7.0% |
Alkyl phosphorous acid ester | 5.0% |
The 124 Triazole derivative of mass ratio 60% and 40% 2,6 ditertiary butyl p cresol are compound | 1.5% |
Acid phosphorous acid amine fourth diester | 5.0% |
Thiadiazoles derivative | 1.0% |
Ethyl silicon oil | 0.01% |
Copper naphthenate | 0.5% |
Oleic acid ethyl ester | 6.0% |
Above component summation is 100%.
Embodiment 2:
Following component is in harmonious proportion and is formed by mass percentage:
Component | Content (mass percent) |
The II class base oil of No. 100 | 78.6925% |
The rapeseed oil of mass ratio 75% and 25% lanolin are compound | 5.5% |
Alkyl phosphorous acid ester | 4.0% |
The 124 Triazole derivative of mass ratio 55% and 45% 2,6 ditertiary butyl p cresol are compound | 1.15% |
Acid phosphorous acid amine fourth diester | 4.0% |
Thiadiazoles derivative | 0.75% |
Ethyl silicon oil | 0.0075% |
Copper naphthenate | 0.4% |
Oleic acid ethyl ester | 5.5% |
Above component summation is 100%.
Embodiment 3:
Following component is in harmonious proportion and is formed by mass percentage:
Above component summation is 100%.
The main physical and chemical index of embodiment 1 product is:
Project | Quality index |
Moisture, % | Vestige |
40 ℃ of kinematic viscosity mm 2/s | 108.5 |
Flash-point (opening) ℃, | 230 |
Mechanical impurity, % | Nothing |
Last non seizure load (Pb), Kg | 110 |
Pour point, ℃, | -5 |
Water soluble acid or alkali | Nothing |
Corrosion test (copper sheet, 100 ℃, 3h), level | 1 |
Viscosity index, is not less than | 100 |
Component | Content (mass percent) |
The II class base oil of No. 100 | 83.395% |
The rapeseed oil of mass ratio 60% and 40% lanolin are compound | 4.0% |
Alkyl phosphorous acid ester | 3.0% |
The 124 Triazole derivative of mass ratio 50% and 50% 2,6 ditertiary butyl p cresol are compound | 0.8% |
Acid phosphorous acid amine fourth diester | 3.0% |
Thiadiazoles derivative | 0.5% |
Ethyl silicon oil | 0.005% |
Copper naphthenate | 0.3% |
Oleic acid ethyl ester | 5.0% |
Claims (10)
1. a lubricant for drawing copper and copper alloy rod, it is characterized in that adopting be the II class base oil of No. 100 as base oil, coordinate multiple composite additive, its each component and mass percent are:
。
2. the lubricant of drawing copper as claimed in claim 1 and copper alloy rod, is characterized in that base oil is the II class base oil of No. 100.
3. the lubricant of drawing copper as claimed in claim 1 and copper alloy rod, is characterized in that oiliness improver is that rapeseed oil and 40%~10% the lanolin of mass ratio 60%~90% is compound.
4. the lubricant of drawing copper as claimed in claim 1 and copper alloy rod, is characterized in that friction improver is alkyl phosphorous acid ester.
5. the lubricant of drawing copper as claimed in claim 1 and copper alloy rod, is characterized in that oxidation inhibitor is that 124 Triazole derivative and 40%~50% the 2,6 ditertiary butyl p cresol of mass ratio 60%~50% is compound.
6. the lubricant of drawing copper as claimed in claim 1 and copper alloy rod, is characterized in that anti-wear agent is acid phosphorous acid amine fourth diester.
7. the lubricant of drawing copper as claimed in claim 1 and copper alloy rod, is characterized in that metal passivator is thiadiazoles derivative.
8. the lubricant of drawing copper as claimed in claim 1 and copper alloy rod, is characterized in that kilfoam is ethyl silicon oil.
9. the lubricant of drawing copper as claimed in claim 1 and copper alloy rod, is characterized in that auxiliary agent is copper naphthenate.
10. the lubricant of drawing copper as claimed in claim 1 and copper alloy rod, is characterized in that strengthening agent is oleic acid ethyl ester.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310701748.XA CN103695121B (en) | 2013-12-18 | 2013-12-18 | The lubricant of drawing Copper and its alloy rod |
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CN201310701748.XA CN103695121B (en) | 2013-12-18 | 2013-12-18 | The lubricant of drawing Copper and its alloy rod |
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CN103695121A true CN103695121A (en) | 2014-04-02 |
CN103695121B CN103695121B (en) | 2015-08-19 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106544116A (en) * | 2016-11-04 | 2017-03-29 | 广西大学 | A kind of basis brass alloy drawing processing technology lubricant compositions |
CN106544124A (en) * | 2016-11-04 | 2017-03-29 | 广西大学 | A kind of bell metal drawing processing technology lubricant compositions |
CN106635304A (en) * | 2016-09-21 | 2017-05-10 | 广西大学 | White copper alloy drawing technique lubricant composition |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103409206A (en) * | 2013-08-26 | 2013-11-27 | 广西大学 | Hot rolling lubricant for titanium and titanium alloy strips |
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2013
- 2013-12-18 CN CN201310701748.XA patent/CN103695121B/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103409206A (en) * | 2013-08-26 | 2013-11-27 | 广西大学 | Hot rolling lubricant for titanium and titanium alloy strips |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106635304A (en) * | 2016-09-21 | 2017-05-10 | 广西大学 | White copper alloy drawing technique lubricant composition |
CN106544116A (en) * | 2016-11-04 | 2017-03-29 | 广西大学 | A kind of basis brass alloy drawing processing technology lubricant compositions |
CN106544124A (en) * | 2016-11-04 | 2017-03-29 | 广西大学 | A kind of bell metal drawing processing technology lubricant compositions |
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CN103695121B (en) | 2015-08-19 |
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