CN106514811B - 免漆防水阻燃染色复合板的制作方法 - Google Patents

免漆防水阻燃染色复合板的制作方法 Download PDF

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CN106514811B
CN106514811B CN201610977208.8A CN201610977208A CN106514811B CN 106514811 B CN106514811 B CN 106514811B CN 201610977208 A CN201610977208 A CN 201610977208A CN 106514811 B CN106514811 B CN 106514811B
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孔德玲
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Abstract

一种免漆防水阻燃染色复合板的制作方法，包括以下步骤：S1、制备阻燃染色胶粘液；S2、将耐磨纸原纸浸入阻燃染色胶粘液中，取出烘至表面干燥，得阻燃染色胶粘膜；S3、将多层木皮的两两之间铺设阻燃染色胶粘膜，输入热压机进行热压，热压机的上模和下模均具有凹凸结构，两者的凹凸结构相吻合，得到两面凹凸的复合板；S4、将两面凹凸的复合板平切，叠放使防水阻燃复合板的两个凹凸面相吻合后压合，得免漆防水阻燃染色复合板。采用本方法制作的板材密度高、防水阻燃、持续释放负离子，无需油漆。当复合板可再次抛光打磨，则成为新品。色精料及凹凸模具的使用，可使复合板呈现仿真木纹以及其他各种纹理。本发明的方法步骤简单、工艺条件易控制。

Description

免漆防水阻燃染色复合板的制作方法
技术领域
本发明涉及板材的生产方法，特别涉及一种免漆防水阻燃染色复合板的制作方法。
背景技术
随着社会的进步，人们对生活的品质追求越来越高，名贵实木家具及装饰木材越来越受到人们的追捧。随着国内外消费者的需求巨大，自然生长的名贵木材越来越稀少，价格也随之昂贵。名贵木材制作的家具不但价格昂贵，且在使用过程中需小心翼翼地维护保养。名贵木材制作的家具怕火怕水，在制造过程中需要补灰、修色、刷漆，放在室内因油漆、腻子灰存在有大量的TVOC(挥发性有机物)，不利于人体健康。
发明内容
本发明的目的是提供一种免漆防水阻燃染色复合板的制作方法，至少能够解决上述问题之一。
为实现上述目的，根据本发明的一个方面，提供了一种免漆防水阻燃染色复合板的制作方法，包括以下步骤：
S1、制备阻燃染色胶粘液：将以重量份计的三聚氰胺树脂胶液60～90份、氧化镁粉2～30份、二氧化硅粉2～30份、负离子粉2～30份、悬浮剂0.5～10份、分散剂0.5～10份、消泡剂0.5～10份和渗透剂0.5～5份以及色精料混合均匀得阻燃染色胶粘液；
S2、将耐磨纸原纸浸入阻燃染色胶粘液中，取出烘至表面干燥，得阻燃染色胶粘膜；
S3、将多层木皮的两两之间铺设阻燃染色胶粘膜，输入热压机进行热压，热压机的上模和下模均具有凹凸结构，两者的凹凸结构相吻合，得到两面凹凸的复合板；
S4、将两面凹凸的复合板平切，叠放使防水阻燃复合板的两个凹凸面相吻合后压合，得免漆防水阻燃染色复合板。
由此，多层木皮及多层阻燃染色胶粘膜压合后，氧化镁渗入木皮纹理达到阻燃效果；二氧化硅粉使压合后的复合板硬度和强度大大提高，复合板在抛光打磨时可越抛越光滑，无需使用油漆；负离子粉使得复合板耐用环保，持续释放负离子，负离子粉不易脱落；高温高压下色精料渗入木皮达到渗透染色效果，使用不同颜色的多层阻燃染色胶粘膜，能够实现仿木纹效果；二氧化硅粉可反射紫外线使复合板不脱色；凹凸面的复合板的横截面上有相应的曲线纹理，当复合板平切后，切面上呈现花色或纹理。
在一些实施方式中，在步骤S2中，耐磨纸原纸浸入阻燃染色胶粘液取出后烘至2～6成干。从而便于阻燃染色胶粘膜剪切叠放。
在一些实施方式中，在步骤S4中，两面凹凸的复合板平切后叠放时在两个凹凸面之间设置胶黏层。从而使得两凹凸面粘接牢固。
在一些实施方式中，胶黏层为阻燃染色胶粘膜、浸渍耐磨纸或浸渍布料。从而达到较好的粘合效果。
在一些实施方式中，在步骤S3中，热压压力为300～3000吨，热压温度为100～230℃。从而使多层木皮及多层阻燃染色胶粘膜更好的压合。
在一些实施方式中，在步骤S3中，木皮的厚度为0.05～1mm，木皮的含水率为1～10％。从而达到较好的染色效果及压合效果。
在一些实施方式中，免漆防水阻燃染色复合板的制作方法还包括步骤S301，将得到两面凹凸的复合板再次叠放木皮及阻燃染色胶粘膜后热压，用于增大两面凹凸的复合板的厚度。从而可得适宜厚度的复合板。
本发明的有益效果为：采用本方法制作的板材密度高、防水阻燃、持续释放负离子，在使用时可雕刻、可塑型，抛光打磨即可无需油漆。当复合板使用较长时间变旧后可再次抛光打磨，则成为新品。色精料及凹凸模具的使用，可使复合板呈现仿真木纹以及其他各种纹理，成本低。本发明的方法步骤简单、工艺条件易控制。
附图说明
图1为本发明的实施例1和2的热压机模具及平切压合过程；
图2为本发明的实施例3和4的热压机模具及平切压合过程；
图3为本发明的实施例5和6的两面凹凸的复合板及其平切压合过程。
具体实施方式
下面结合附图对本发明作进一步详细的说明。
本发明的免漆防水阻燃染色复合板的制作方法，包括步骤S1～S4。具体如下。
S1、制备阻燃染色胶粘液：将以重量份计的三聚氰胺树脂胶液60～90份、氧化镁粉2～30份、二氧化硅粉2～30份、负离子粉2～30份、悬浮剂0.5～10份、分散剂0.5～10份、消泡剂0.5～10份和渗透剂0.5～5份以及色精料混合均匀得阻燃染色胶粘液。上述的原料均可自市场采购。悬浮剂、分散剂、消泡剂和渗透剂均为化工行业常用添加剂。
S2、将耐磨纸原纸浸入阻燃染色胶粘液中，取出烘至表面干燥，得阻燃染色胶粘膜。耐磨纸原纸浸入阻燃染色胶粘液取出后烘至2～6成干，达到表面干燥。耐磨纸原纸由浸渍设备置入阻燃染色胶粘液中并取出。
S3、将多层木皮的两两之间铺设阻燃染色胶粘膜，输入热压机进行热压，热压机的上模和下模均具有凹凸结构，两者的凹凸结构相吻合，得到两面凹凸的复合板。热压压力为300～3000吨，热压温度为100～230℃。木皮的厚度为0.05～1mm，木皮的含水率为1～10％。在高温高压下，阻燃染色胶粘膜与木皮粘合，色精料渗入木皮中达到染色效果，氧化镁粉、二氧化硅粉、负离子粉渗入木皮纹理内。
当需要制备厚度较大的复合板时还需要步骤S301，将得到两面凹凸的复合板再次叠放木皮及阻燃染色胶粘膜后热压，用于增大两面凹凸的复合板的厚度。
S4、将两面凹凸的复合板平切，叠放使防水阻燃复合板的两个凹凸面相吻合后压合，得免漆防水阻燃染色复合板。两面凹凸的复合板平切后叠放时在两个凹凸面之间设置胶黏层。胶黏层为阻燃染色胶粘膜、浸渍耐磨纸或浸渍布料。
通过调整每层阻燃染色胶粘膜的颜色，则可使复合板呈现仿真木纹以及其他各种纹理。
采用上述方法步骤，具体的实施例的参数如下表所示。
实施例1和2中，采用如图1所示的热压机模具，上模和下模具有不规则的波浪凹凸结构。两面凹凸的复合板平切和再次压合过程如图1所示。
实施例3和4中，采用如图2所示的热压机模具，上模和下模具有规则的V形凹凸结构。两面凹凸的复合板平切和再次压合过程如图2所示。
实施例5和6中，得到两面凹凸的复合板如图3所示。平切后，在切面上呈现仿真木纹。
以上所述的仅是本发明的一些实施方式。对于本领域的普通技术人员来说，在不脱离本发明创造构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。

Claims (5)

1.免漆防水阻燃染色复合板的制作方法，其特征在于，包括以下步骤：
S1、制备阻燃染色胶粘液：将以重量份计的三聚氰胺树脂胶液60～90份、氧化镁粉2～30份、二氧化硅粉2～30份、负离子粉2～30份、悬浮剂0.5～10份、分散剂0.5～10份、消泡剂0.5～10份和渗透剂0.5～5份以及色精料混合均匀得阻燃染色胶粘液；
S2、将耐磨纸原纸浸入阻燃染色胶粘液中，取出烘至表面干燥，得阻燃染色胶粘膜；
S3、将多层木皮的两两之间铺设阻燃染色胶粘膜，输入热压机进行热压，得到两面凹凸的复合板，热压机的上模和下模均具有凹凸结构，两者的凹凸结构相吻合，所述木皮的厚度为0.05～1mm，木皮的含水率为1～10％；
S4、将两面凹凸的复合板平切，在防水阻燃复合板的两个凹凸面之间设置胶黏层，叠放使防水阻燃复合板的两个凹凸面相吻合后压合，得免漆防水阻燃染色复合板。
2.根据权利要求1所述的免漆防水阻燃染色复合板的制作方法，其特征在于，在步骤S2中，耐磨纸原纸浸入阻燃染色胶粘液取出后烘至2～6成干。
3.根据权利要求1所述的免漆防水阻燃染色复合板的制作方法，其特征在于，所述胶黏层为阻燃染色胶粘膜。
4.根据权利要求1所述的免漆防水阻燃染色复合板的制作方法，其特征在于，在步骤S3中，热压压力为300～3000吨，热压温度为100～230℃。
5.根据权利要求1所述的免漆防水阻燃染色复合板的制作方法，其特征在于，还包括步骤S301，将得到两面凹凸的复合板再次叠放木皮及阻燃染色胶粘膜后热压，用于增大两面凹凸的复合板的厚度。
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