CN106513966B - Full-automatic winding spot welding production line - Google Patents
Full-automatic winding spot welding production line Download PDFInfo
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- CN106513966B CN106513966B CN201611144553.XA CN201611144553A CN106513966B CN 106513966 B CN106513966 B CN 106513966B CN 201611144553 A CN201611144553 A CN 201611144553A CN 106513966 B CN106513966 B CN 106513966B
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- jig plate
- spot welding
- jig
- track
- welding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
- B23K11/115—Spot welding by means of two electrodes placed opposite one another on both sides of the welded parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/30—Features relating to electrodes
- B23K11/31—Electrode holders and actuating devices therefor
- B23K11/314—Spot welding guns, e.g. mounted on robots
- B23K11/315—Spot welding guns, e.g. mounted on robots with one electrode moving on a linear path
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Resistance Welding (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of full-automatic winding spot welding production lines.Full-automatic winding spot welding production line, including jig plate mobile mechanism, the first jig plate track and jig plate, jig plate mobile mechanism includes jig plate mobile mechanism linear guide, horizontal movement cylinder and feeding head, jig plate mobile mechanism linear guide is connected with horizontal movement cylinder, and feeding head is connect with horizontal movement cylinder;Jig plate includes multiple inlet ports;Multiple jig plates are mounted in the inside groove of the first jig plate track, and the feeding head in jig plate mobile mechanism slides jig plate in the first jig plate track by inlet ports;The technical solution realizes that by guide card and coil automatic welding, the technical solution can be improved production efficiency, and guarantee product qualification rate.
Description
Technical field
The present invention relates to a kind of full-automatic winding spot welding production lines, belong to automatic field.
Background technique
Spot welding is generally divided into direct welding and indirect welding two major classes.When direct welding, electrode is from two sides of workpiece to weldering
Connect place's feed.Typical direct welding mode is most common mode, and at this moment there are electrode impression in the two sides of workpiece.Big welding surface
Long-pending conductive plate does lower electrode, can eliminate or mitigate the impression of lower work piece in this way.Two or more spot welding are welded simultaneously
Direct welding, using a transformer that each electrode is in parallel, at this moment, the impedance of all current paths must be of substantially equal, and
And the surface state of each welding position, material thickness, electrode pressure all need identical, just can guarantee the electric current by each solder joint
The almost the same two-sided multiple spot welding using multiple transformers.
The production of existing coil weld through product, has generally comprised coil and has put, and spot welding welding cuts the processes such as corner.In
Inside this production technology, coil is placed in jig due to being manual operation, there is coils to put difficult, weld through product
The problems such as fraction defective height, spot welding low efficiency.
Summary of the invention
The equipment of guide card and coil spot welding requirement, raising production efficiency, and guarantee are produced to provide a kind of can satisfy
Product qualification rate.The present invention proposes a kind of full-automatic winding spot welding production line.
Full-automatic winding spot welding production line, including jig plate mobile mechanism, the first jig plate track and jig plate, are controlled
Ju Ban mobile mechanism includes jig plate mobile mechanism linear guide, horizontal movement cylinder and feeding head, and jig plate mobile mechanism is straight
Line guide rail is connected with horizontal movement cylinder, and feeding head is connect with horizontal movement cylinder;Jig plate includes multiple inlet ports;It is multiple to control
Tool plate is mounted in the inside groove of the first jig plate track, and the feeding head in jig plate mobile mechanism makes jig plate exist by inlet ports
The sliding of first jig plate track;The coil that the structure is conducive to need to weld is placed on jig plate, mobile by jig plate
Mechanism drives jig plate to move in the first jig plate track, i.e., is that jig plate can move after the completion of welding, completes next
The spot welding of position.
Further, jig board ends are provided with opposite the first groove and the second groove of opening direction;In the first jig
In plate track, jig plate is engaged by the second groove with the first groove of adjacent jig plate;Pass through the first groove on jig plate
Or second groove, so that multiple jig plates is connected together, jig plate mobile mechanism completes phase by the movement of one jig plate of control
Multiple jig plates movement even.
It further, further include winding mechanism;The winding mechanism will be placed on jig plate around the coil made, make jig plate
Carry coil.
It further, further include spot-welding mechanism;Herein to complete the spot-welding technology of coil and guide card, therefore need that spot welding is arranged
Machine;It needs to complete multiple spot welding positions according to a coil, multiple mash welders can be also set herein.
It further, further include the second jig plate track, the second jig plate track is vertical with the first jig plate track to be connect;
The structure is conducive to the movement of jig plate, and when jig plate enters the first jig plate track from the second jig plate track, second is recessed
Slot directly engages with the first groove of the jig plate in the first jig plate track.
It further, further include the first jig plate propulsive mechanism;Movement substep of the jig plate in the second jig plate track
It completes.
It further, further include third jig plate track, third jig plate track is vertical with the first jig plate track to be connect;
Enter third jig plate track from the first jig plate track convenient for jig plate.
It further, further include the second jig plate pushing mechanism.
It further, further include the 4th jig plate track;Jig plate is transmitted to and places coil by the 4th jig plate track
Jig plate cyclic process after placing coil, is completed in position.
It further, further include belt conveyor.
The beneficial effects of the present invention are: it can be realized coil using structure of the invention and guide card be automatically performed a welder
Skill, this process ensure that weld through product qualification rate, improve spot welding efficiency.
Detailed description of the invention
Fig. 1 is flowage structure schematic diagram of the present invention;
Fig. 2 is jig plate structural schematic diagram;
Fig. 3 is coiling installation portion structure schematic diagram;
Fig. 4 is the first jig plate rail structure schematic diagram;
Fig. 5 is jig plate mobile mechanism structural schematic diagram;
Fig. 6 is spot-welded structures schematic diagram;
Fig. 7 is spot-welding mechanism structural schematic diagram on first;
Fig. 8 is fixed mechanism structural schematic diagram;
Fig. 9 is compact heap structural schematic diagram;
Figure 10 is the first lower spot-welding mechanism structural schematic diagram;
Figure 11 is the second jig plate propulsive mechanism structural schematic diagram;
Figure 12 is winding mechanism overall structure diagram;
Figure 13 is partial enlargement diagram in Figure 12;
Figure 14 is winding mechanism drive mechanism schematic diagram;
Figure 15 is winding fixture agent structure schematic diagram;
Figure 16 is coiling clip structure schematic diagram.
Wherein: the full-automatic winding spot welding production line of 100-;20- jig plate mobile mechanism;21- horizontal movement cylinder;
22- jig plate mobile mechanism linear guide;23- jig plate mobile mechanism mounting rack;24- vertical shift cylinder;25- feeding head;
30- the first jig plate track;31- railway limit item;311- the first railway limit item;The first limiting slot of 3111-;The second rail of 312-
Road positive stop strip;The second limiting slot of 3121-;40- jig plate;The first groove of 401-;The second groove of 402-;403- jig plate first
End;404- jig plate second end;The first side of 405- jig plate;The second side of 406- jig plate;41- inlet ports;42- coil is placed
Portion;421- coil is around column;422- coil the first pin placing groove;423- coil second pin placing groove;424- coil second draws
Foot electrode hole;425- coil the first pin electrode hole;50- spot-welding mechanism;Spot-welding mechanism on 51- first;Spot welding on 511- first
Pneumatic cylinder;Spot welding pneumatic cylinder projecting shaft on 512- first;Spot welding pneumatic cylinder preloading spring on 513- first;Spot welding on 514- first
Linear guide;The first insulating layer of 515-;Spot welding conductive electrode on 516- first;Spot welding collet on 517- first;Point on 518- first
Welding electrode;Spot welding binding post on 519- first;Spot-welding mechanism on 52- second;53 first lower spot-welding mechanisms;The lower spot welding of 531- first
Mobile motor;The lower spot welding linear guide of 532- first;The lower spot welding mounting blocks of 533- first;The lower spot welding insulating layer of 534- first;
The lower spot-wedling electrode plate of 535- first;The lower spot welding collet of 536- first;The lower spot-wedling electrode of 537- first;The lower spot-welding mechanism of 54- second;
55- fixed mechanism;551- fixes pneumatic cylinder connector;552- fixes pneumatic cylinder;553- fixes pneumatic cylinder movable block;554- is fixed
Block;555- compact heap;5551- point welding hole;5552- guide card compresses side;5553- compact heap mounting hole;5554- guide card through hole;
556- fixing head;56- rack;60- third jig plate track;601- the second jig plate propulsive mechanism;The second jig plate of 6011- pushes away
Inlet casing;6012- the second jig plate sliding shoe;6013- the second jig plate draw back plate;60131- the second jig plate pulling plate;
60132- the second jig plate push plate;6014- the second jig plate guiding piece;6015- the second jig plate linear guide;6016- is promoted
Mechanism belt;6017- belt traction motor;6018- the first belt traction belt wheel;6019- the second belt traction belt wheel;70-
Two jig plate tracks;701- the first jig plate propulsive mechanism;The 4th jig plate track of 80-;90- winding collecting mechanism;95- coiling
Mechanism;950- lifting motor;9501- spiral lifting axis;951- coiling electric motor;9511- belt;952- core pulling cylinder;953- folder
Sub- cylinder;954- coiling connecting plate;955- bearing fixed body;955- bearing fixed body;956- winding fixture main body;9561- around
Harness clip;95611- inner chip hole;95612- hinge hole;95613- clamp end;95614- spring installation end;9562- is around wire spring;
9563- spring mounting hole;9564- clip hinge hole;9565- clip mounting groove;9566- first through hole;The second through-hole of 9567-;
957- inner core cover;958- inner core;The outer core of 9580-;;96- winding;The first propulsion cylinder of 97-;The second propulsion cylinder of 98-.
Specific embodiment
Technical solution of the present invention is described in further detail in conjunction with specific embodiments below.
In the present embodiment, guide card is reserved in material strip, material strip is banded structure, selects and (welds guide card wired after welding
Circle) it is cut from material strip.
Such as Fig. 1, full-automatic winding spot welding production line 100 includes the first jig plate track 30, the second jig plate track
70, third jig plate track 60 and the 4th jig plate track 80, the 4th jig plate track 80 include belt driving band 801;The
One jig plate track 30 is vertical with the second jig plate track 70 to be connect, and the first jig plate track 30 hangs down with third jig plate track 60
It is direct-connected to connect;Winding mechanism 95 will be placed on jig plate 40 around the coil made, which is pushed away by first
Inlet casing 97 is pushed into the second jig plate track 70;This is then loaded with to by the first jig plate propulsive mechanism 701 jig plate of coil
40 the first jig plate tracks 30 of push-in;The coil on guide card and jig plate 40 in winding 96 is with jig plate mobile mechanism 20
It acts and advances, when 40 point of arrival welding position of jig plate for being loaded with coil postpones, the positioning of jig plate mobile mechanism 20 is fixed, mash welder
Structure 50 completes point welding process;It after the completion of point welding process, selects the coil welded and guide card is connected in one, as winding 96 is in winding
It is wound on collecting mechanism 90, the coil on jig plate 40 is separated with jig plate 40;Coil is wound into winding collection together with guide card
In mechanism 90, the continuation of jig plate 40 is advanced on the first jig plate track 30, preceding inlet side and third jig until jig plate 40
Plate track 60 contacts;The jig plate 40 contacted with third jig plate track 60 is promoted third jig plate rail by the second propulsion cylinder 98
Road 60, after the second propulsion cylinder 98 leaves, which is promoted the 4th jig plate track by the second jig plate propulsive mechanism 601
80;Into the 4th jig plate track 80 jig plate 40 under the action of belt conveyor 801, into place coil position.
Guide card is in winding 96, and one end of winding 96 is on winding collecting mechanism 90 as jig plate 40 is in the first jig plate
Track 30 goes forward to wind in turn.
As Fig. 2 jig plate 40 includes jig plate first end 403, jig plate second end 404, the first side of jig plate 405 and is controlled
Have the second side of plate 406,405 connection fixture plate first end 403 of the first side of jig plate and jig plate second end 404, jig plate second
406 connection fixture plate first end 403 of side and jig plate second end 404, it is opposite that 40 both ends of jig plate are provided with opening direction
The first groove 402 and the second groove 402, jig plate first end 403 is provided with the first groove 401, the opening of the first groove 401
The face of coil is placed away from jig plate 40 in direction;Jig plate second end 404 is provided with the second groove 402, and the second groove 402 is opened
The face of coil is placed towards jig plate 40 in mouth direction;Jig plate 40 is provided with multiple inlet ports 41 close to the first side of jig plate 405.
Such as Fig. 2 and Fig. 3, jig plate 40 is additionally provided with coil placement section 42, coil placement section 42 include coil around column 421,
The first pin of coil placing groove 422, coil second pin placing groove 423, coil second pin electrode hole 424 and coil first draw
Foot electrode hole 425.
Such as Fig. 1 and Fig. 4, the first jig plate track 30 includes railway limit item 31, and railway limit item 31 includes the first track
Positive stop strip 311 and the second railway limit item 312, the first railway limit item 311 are provided with the first limiting slot 3111, the second track limit
Position item 312 is provided with the second limiting slot 3121;It is such as Fig. 4, the first railway limit item 311 is parallel with the second railway limit item 312
It is installed on workbench, the first limiting slot 3111 and the second limiting slot 3121 are inwardly;In use, guaranteeing jig plate 40 first
When sliding in jig plate track 30, the first side of jig plate 405 is bonded the first limiting slot 3111, and the second side of jig plate 406 is bonded
Second limiting slot 3121.
Such as Fig. 1 and Fig. 5, jig plate mobile mechanism 20 includes horizontal movement cylinder 21, jig plate mobile mechanism linear guide
22, jig plate mobile mechanism mounting rack 23, vertical shift cylinder 24 and multiple feeding heads 25;Jig plate mobile mechanism mounting rack
23 fix on the table, and jig plate mobile mechanism linear guide 22 is mounted on jig plate mobile mechanism mounting rack along the vertical direction
On 23, horizontal movement cylinder 21 and jig plate mobile mechanism linear guide 22 are relatively fixed;Vertical shift cylinder 24 is mounted on work
Make on platform, the output shaft and horizontal movement cylinder 21 of vertical shift cylinder 24 are mobile, the output elongate axis of vertical shift cylinder 24
Horizontal movement cylinder 21 is driven to slide along jig plate mobile mechanism linear guide 22 with shortening;Horizontal movement cylinder 21 is in water
Square to flexible to drive feeding head 25 mobile;Jig plate mobile mechanism 20 drives jig plate 40 along the first jig plate track
The process of 30 movements is, by adjusting vertical shift cylinder 24 and horizontal movement cylinder 21, feeding head 25 to be made to be inserted into jig plate 40
Inlet ports 41 in, adjust horizontal movement cylinder 21, slide jig plate 40 along the first jig plate track 30, when slide into conjunction
After suitable distance, vertical shift cylinder 24 is adjusted, separates feeding head 25 with inlet ports 41;Then adjust horizontal movement cylinder
21, so that feeding head 25 is moved to the surface of next group of inlet ports 41;When needing jig plate 40 mobile, vertical move is adjusted
It takes offence cylinder 24, feeding head 25 is made to be inserted into inlet ports 41, repeat above-mentioned process, complete jig plate 40 along the first jig plate track 30
Advance process.
Such as Fig. 1 and Fig. 6, spot-welding mechanism 50 includes spot welding on the lower spot-welding mechanism 53, second of spot-welding mechanism 51, first on first
The lower spot-welding mechanism 54 of mechanism 52, second, fixed mechanism 55 and rack 56.Rack 56 includes four parts, spot-welding mechanism 51 on first
The spot-welding technology of one group of completion, one station is formed with the first lower spot-welding mechanism 53;Spot-welding mechanism 52 and the second lower spot welding on second
The spot-welding technology of composition one group of completion, one station of mechanism 54;Fixed mechanism 55 is used for guide card and jig plate 40 in spot welding
Coil fitting, ensure that preferable point quality.
Such as Fig. 6 and Fig. 7, spot-welding mechanism 51 includes that spot welding pneumatic cylinder is stretched on spot welding pneumatic cylinder 511, first on first on first
Spot welding linear guide 514, the first insulating layer 515, first on spot welding pneumatic cylinder preloading spring 513, first on shaft 512, first
Point on spot welding binding post 519, first on spot-wedling electrode 518, first in spot welding conductive electrode 516, the first spot welding collet 517, first
Weld link block 520;Spot welding pneumatic cylinder 511 is fixed in rack 56 on first, on first spot welding pneumatic cylinder projecting shaft 512 with
Spot welding link block 520 connects on first, is equipped between spot welding pneumatic cylinder 511 on spot welding link block 520 and first on first
Spot welding pneumatic cylinder preloading spring 513 on first of spot welding pneumatic cylinder projecting shaft 512 on first is wound, spot welding pneumatic cylinder is pre- on first
Tight spring 513 ensure that the farthest of the spot welding pneumatic cylinder projecting shaft 512 on first of spot welding link block 520 on first;On first
Spot welding linear guide 514 is mounted in rack 56, in the first spot welding conductive electrode 516 and first on spot welding link block 520 and first
Spot welding linear guide 514 is connected by the first insulating layer 515, guarantees electric current non-conducting in the first spot welding conductive electrode 516 to the
Spot welding linear guide 514 on spot welding link block 520 and first on one, and can guarantee the first spot welding conductive electrode 516 point on first
Welding can slide along spot welding linear guide 514 on first under the action of pneumatic cylinder 511.Is installed on first spot welding collet 517
Spot-wedling electrode 518 on one, the first spot welding collet 517 are connect with the first spot welding conductive electrode 516, on first spot welding binding post 519 with
The connection of first spot welding conductive electrode 516;Spot welding binding post 519 is connect with spot welding power positive (or cathode) on first, and electric current passes through
Spot welding binding post 519 is conducted to the first spot welding conductive electrode 516 on first, is conducted at first point by the first spot welding conductive electrode 516
Weld clip head 517, then spot-wedling electrode 518 on first are conducted to by the first spot welding collet 517.On first spot-wedling electrode 518 with
When spot-wedling electrode 518 corresponding first descends 537 clamping guide card of spot-wedling electrode and coil on first, spot welding is completed in electric discharge.
Such as Fig. 6 and Fig. 8, fixed mechanism 55 includes fixed pneumatic cylinder connector 551, fixed pneumatic cylinder 552, fixed pneumatic cylinder
Movable block 553, fixed block 554, compact heap 555, fixing head 556;Fixed pneumatic cylinder connector 551 is connect with rack 56, fixed
Pneumatic cylinder connector 551 is connect with fixed pneumatic cylinder 552, and fixed pneumatic cylinder movable block 553 is connect with fixed block 554, fixed block
554 are connected with compact heap 555, and fixed block 554 is connected with fixing head 556;Fixed pneumatic cylinder 552 and fixed pneumatic cylinder movable block
553 relative motion is completed by adjusting fixed pneumatic cylinder 552.When needing spot welding, the fixed mechanism 55 is needed to compress guide card
And coil keeps fixed pneumatic cylinder movable block 553 close to jig plate 40, fixing head at this time by controlling fixed pneumatic cylinder 552
The 41 fixed fixture plate 40 of inlet ports of 556 insertion jig plates 40;Guide card is compressed simultaneously joint tool plate 40 by fixing head 556, is guaranteed
Guide card and coil in certain position complete spot welding.
Such as Fig. 8 and Fig. 9, compact heap 555 includes that multiple 5551, two guide cards of welding hole of selecting compress side 5552, multiple compact heaps
Mounting hole 5553 and guide card through hole 5554, compact heap 555 are fixed by compact heap mounting hole 5553 and fixed block 554;When solid
When determining the compression guide card of mechanism 55, the both sides that sides 5552 compress guide card are compressed by two guide cards, are on guide card and jig plate 40
Coil fitting, convenient for welding;Spot-wedling electrode completes spot welding by point welding hole 5551.
Such as Fig. 6 and Figure 10, the first lower spot-welding mechanism 53 includes the first lower lower spot welding straight line of spot welding mobile motor 531, first
The lower point of the lower spot-wedling electrode plate 535, first of the lower spot welding insulating layer 534, first of the lower spot welding mounting blocks 533, first of guide rail 532, first
Weld clip head 536 and the first lower spot-wedling electrode 537, the first lower spot welding mobile motor 531 and the first lower spot welding linear guide 532 are fixed
In rack 56, the projecting shaft of the first lower spot welding mobile motor 531 and the first lower spot welding mounting blocks 533 are fixed, the first lower spot welding
Mounting blocks 533 are fixedly mounted on the first lower spot welding linear guide 532, drive the projecting shaft of the first lower spot welding mobile motor 531
First lower spot welding mounting blocks 533 are in the first lower spot welding linear guide 532 along track sliding;First lower spot welding mounting blocks 533 with
First lower spot welding insulating layer 534 is installed, which ensure that the first lower spot-wedling electrode plate between first lower spot-wedling electrode plate 535
535 can be mobile with the first lower spot welding mounting blocks 533, but the electric current non-conducting on the first lower spot-wedling electrode plate 535 is to first
Lower spot welding mounting blocks 533;First lower spot-wedling electrode plate 535 is connect with the first lower spot welding collet 536, the first lower spot welding collet 536
It is connected with the first lower spot-wedling electrode 537, the electric current on the first lower spot-wedling electrode plate 535 is conducted by the first lower spot welding collet 536
Spot-wedling electrode 537, the first lower spot-wedling electrode 537 and 518 clamping guide card of spot-wedling electrode and coil on corresponding first are descended to first
When, spot welding is completed in electric discharge.
Such as Fig. 6, mash welder 51 and corresponding first lower spot-welding mechanism 53 constitute one group of spot welding on first, are also provided with second
Group spot welding, second group of spot welding include spot-welding mechanism 52 and the second lower spot-welding mechanism 54 on second.Wherein, spot-welding mechanism 52 on second
Structure it is identical as 51 structure of mash welder on first, the structure of the second lower spot-welding mechanism 54 and first time 53 structure phase of spot-welding mechanism
Together;Spot welding is completed in two groups of spot welding, as one point welding process of completion.
As shown in Figure 1, Figure 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, coil of the winding mechanism 95 by coiling carefully
It is placed on jig plate 40, coil is placed on coil on column 421, and two pins of coil are individually positioned in the first pin of coil
In placing groove 422 and coil second pin placing groove 423, the first propulsion cylinder 97 will be loaded with the push-in of jig plate 40 second of coil
Jig plate 40 cannot be directly pushed into the first jig since the propulsion stroke of the first propulsion cylinder 97 is smaller by jig plate track 70
Plate track 30, therefore need the first jig plate propulsive mechanism 701 by the push-in of jig plate 40 first in the second jig plate track 70
Jig plate track 30;The jig plate 40 for being loaded with coil is promoted into the first jig plate track 30 in the first jig plate propulsive mechanism 701
During, this be loaded with the jig plate 40 of coil the second groove 402 and the jig plate 40 in the first jig plate track 30
The engaging of one groove 401 makes jig plate 40 in the first jig plate track 30 pass through the first groove 401 and the second of adjacent jig plate 40
Jig plate 40 passes through the second groove 402 and the first of adjacent jig plate 40 in the engaging of groove 402 and the first jig plate track 30
Groove 401 engages, and by this kind of connection type, makes the jig plate 40 in the first jig plate track 30 in jig plate mobile mechanism 20
Under the action of, it is moved along the first limiting slot 3111 and the second limiting slot 3121 of the first jig plate track 30.
Such as Fig. 1, Figure 11, the structure and working principle and the second jig plate propulsive mechanism of the first jig plate propulsive mechanism 701
601 is similar, is described in further detail below with regard to the structure and working principle of the second jig plate propulsive mechanism 601;Second controls
Having plate propulsive mechanism 601 includes the second jig plate propulsion cylinder 6011, the second jig plate sliding shoe 6012, the push-and-pull of the second jig plate
Plate 6013, the second jig plate guiding piece 6014, the second jig plate linear guide 6015, propulsive mechanism belt 6016, belt traction
Motor 6017, the first belt traction belt wheel 6018, the second belt traction belt wheel 6019, the second jig plate draw back plate 6013 include the
Two jig plate pulling plates 60131 and the second jig plate push plate 60132;Second jig plate draw back plate 6013 and the second jig plate promote gas
Cylinder 6011 connects, and pushes away the second jig plate draw back plate 6013 along the second jig plate by adjusting the second jig plate propulsion cylinder 6011
The stretching axis direction of inlet casing 6011 moves;Second jig plate propulsion cylinder 6011 is connect with the second jig plate sliding shoe 6012;
Second jig plate sliding shoe 6012 is connected to the second jig plate linear guide 6015, enables 6012 edge of the second jig plate sliding shoe
The second jig plate linear guide 6015 guide rail sliding;Second jig plate guiding piece 6014 and the second jig plate sliding shoe 6012
Fixed, the second jig plate guiding piece 6014 is drawn by propulsive mechanism belt 6016 and is slided, and propulsive mechanism belt 6016 relies on first
Belt traction belt wheel 6018 and the preload of the second belt traction belt wheel 6019 trail, and the first belt traction belt wheel 6018 is led with belt
Draw the output axis connection of motor 6017, belt traction motor 6017 drives the rotation of the first belt traction belt wheel 6018, the first belt
Drawing belt wheel 6018 drives propulsive mechanism belt 6016 to move, and the movement of propulsive mechanism belt 6016 is drawn by the second jig plate
Block 6014 drives the second jig plate sliding shoe 6012 to slide along the guide rail of the second jig plate linear guide 6015.When jig plate 40
In the first jig plate track 30, third jig plate track 60 is promoted under the action of the second propulsion cylinder 98, when the second propulsion
After cylinder 98 retracts 30 side of the first jig plate track, pass through control belt traction motor 6017 and the second jig plate propulsion cylinder
6011 make the second jig plate pulling plate 60131 be located at jig plate 40 close to 30 side of the first jig plate track;Adjust the second jig plate
Propulsion cylinder 6011 contacts the second jig plate pulling plate 60131 with jig plate 40, and the second jig plate pulling plate 60131 be located at control
Have plate 40 close to the first jig plate track side, adjusts belt traction motor 6017, haul the second jig plate pulling plate 60131 and control
Have plate 40 to slide in third jig plate track 60 to the 4th jig plate track 80;Jig plate 40 is slided in third jig plate track
After sliding a distance on 60, the second jig plate propulsion cylinder 6011 of control makes the second jig plate pulling plate 60131 far from jig plate
40;Belt traction motor 6017 is then adjusted, the second jig plate push plate 60132 is made to move to jig plate 40 close to the first jig plate
30 side of track controls the second jig plate propulsion cylinder 6011, so that the second jig plate push plate 60132 is acted on jig plate 40 close
First jig plate track, 30 side;Control belt traction motor 6017 makes the second jig plate push plate 60132 push 40 edge of jig plate
Third jig plate track 60 to the 4th jig plate track 80 move;By the third jig plate track 60 being arranged in this present embodiment
It is longer, it fully relies on the second propulsion cylinder 98 and is not enough to complete to release jig plate 40 from the first jig plate track 30, by the
The movement of three jig plate tracks 60 the 4th jig plate track 80 of arrival, therefore the fortune by jig plate 40 in third jig plate track 60
Dynamic process substep is completed;The row of change propulsive mechanism belt 6016 and the second jig plate linear guide 6015 can also be passed through herein
Journey directly completes the step of jig plate 40 is directly pushed into the 4th jig plate track 80 by the second jig plate pulling plate 60131.
Such as Fig. 1, under the action of belt conveyor 801, jig plate 40 moves to winding mechanism 95 and places line jig plate 40
The position of circle.
Such as Fig. 1, Figure 12, Figure 13 and Figure 14, winding mechanism 95 includes lifting motor 950, spiral lifting axis 9501, coiling electricity
Machine 951, core pulling cylinder 952, clamp cylinder 953, coiling connecting plate 954, bearing fixed body 955, winding fixture main body 956, around
Harness clip 9561, around wire spring 9562, core retainer plate 957, inner core 958, outer core 9580;Inner core 958 and outer core 9580 are coaxial, inner core
958 pass through the through hole of outer core 9580;Coiling connecting plate 954 is threadedly coupled with spiral lifting axis 9501, and lifting motor 950 passes through
Spiral lifting axis 9501 controls coiling connecting plate 954 and goes up and down;Coiling electric motor 951 drives winding fixture main body by belt 9511
956 rotations, belt 9511 herein are synchronous belt, and flat rubber belting is setting due to the coil for there are slipping phenomenon, being not easy to guarantee coiling
Circle number and angle precision;Core pulling cylinder 952 promotes inner core, for the coil of coiling to be placed into jig plate 40;Clip gas
Cylinder 953 is not connect with inner core 958, and clamp cylinder 953 controls outer core 9580, and it is axial relative to inner core to be that outer core 9580 can generate
958 sliding;Winding fixture main body 956 includes first through hole 9566 and the second through-hole 9567, and first through hole 9566 and second are led to
Hole 9567 is coaxial, and 9566 the second through-hole of face 9567 of first through hole, guarantees that inner core 958 can be also cross first through hole 9566
With the second through-hole 9567;Inner chip hole 95611 is placed between first through hole 9566 and the second through-hole 9567, inner chip hole 95611
For ellipse hole, enable coiling clip 9561 relative to inner core 958 in the plane internal rotation by axis, hinge hole
95612 is hinged with clip hinge hole 9564, and clip hinge hole 9564 passes through clip mounting groove 9565, and coiling clip 9561 is located at folder
In sub- mounting groove 9565, coiling clip 9561 is enable to rotate around the hinged place;The installation of 95614 face spring of spring installation end
Spring 9562 is mounted between spring installation end 95614 and spring mounting hole 9563 by hole 9563, and winding fixture main body 956 exists
Inner core cover 957 is installed far from 9566 one end of first through hole, inner core 958 passes through inner core cover 957, and inner core cover 957 is parallel to axis
One end and coiling clip 9561 clamp end 95613 cooperate;Inner chip hole 95611 is withstood far from clamp end in outer 9580 one end of core
95613 one side;Winding fixture main body 956 is driven by belt 9511 to be rotated, and bearing fixed body 955 is fixed on coiling connecting plate
On 954;When coiling, clamp cylinder 953 is moved, and outer core 9580 is squeezed to coiling clip 9561, outer core 9580 acts on
Coiling clip 9561, since the clip hinge hole 9564 on hinge hole 95612 and winding fixture main body 956 is hinged, coiling clip
9561 cannot move along the axis direction of outer core 9580, since inner chip hole 95611 is oval circular hole and spring installation end
95641 are connected with spring 9562, compress spring 9562, and coiling clip 9561 is rotated around hinge hole 95612, clamp end 95613
It is separated with inner core cover 957;The end of a thread of coil is disposed close to inner core cover 957 and 95613 joint place of clamp end, clamp cylinder
953 effects keep outer core 9580 mobile to the direction far from coiling clip 9561, and coiling clip 9561 is under the action of spring 9562
Coiling clip 9561 is moved, so that clamp end 95613 is bonded inner core cover 957, and by coiling thread end clamp at clamp end 95613 and interior
Between core retainer plate 957, realization clamps the end of a thread when starting coiling;Coiling electric motor 951 drives winding fixture main body 956 to rotate, will
Coiling is wound on inner core 958;When the winding turns of setting are enough, coiling electric motor 951 stops, and winding fixture main body 956 is moved
The top of jig plate 40 is moved, makes the coil of the just corresponding jig plate 40 of inner core 958 around column 421, by clamp cylinder 953 by clamp end
95613 separate with inner core cover 957, then by 952 core pulling of core pulling cylinder, make to be placed on jig plate 40 around the coil made, line
The diameter for being less than inner core 958 around the diameter of column 421 is enclosed, the position of inner core 958 is changed to coil around column 421, coil when coil winding
Two pins respectively correspond and be placed in the first pin of coil placing groove 422 and coil second pin placing groove 423.
The above are preferred embodiments of the present invention.It should be appreciated that the technology that the present embodiment is of the invention for explanation and illustration
Scheme is not intended to limit the scope of the invention.The those skilled in the art in the field are on the basis of understanding the present invention, institute
The non-creative modification and improvement done should also belong to the scope of protection of the invention.
Claims (6)
1. full-automatic winding spot welding production line, including jig plate mobile mechanism, the first jig plate track and jig plate, special
Sign is:
Jig plate mobile mechanism includes jig plate mobile mechanism linear guide, horizontal movement cylinder and feeding head, and jig plate is mobile
Mechanism linear guide is connected with horizontal movement cylinder, and feeding head is connect with horizontal movement cylinder;
Jig plate includes multiple inlet ports;
Multiple jig plates are mounted in the inside groove of the first jig plate track, and the feeding head in jig plate mobile mechanism passes through inlet ports
Slide jig plate in the first jig plate track;
Jig board ends are provided with opposite the first groove and the second groove of opening direction;In the first jig plate track, jig
Plate is engaged by the second groove with the first groove of adjacent jig plate;
It further include the second jig plate track, the second jig plate track is vertical with the first jig plate track to be connect;
It further include third jig plate track, third jig plate track is vertical with the first jig plate track to be connect;
It further include the 4th jig plate track.
2. full-automatic winding spot welding production line according to claim 1, it is characterised in that: should include winding mechanism.
3. full-automatic winding spot welding production line described in -2 any one according to claim 1, it is characterised in that: further include
Spot-welding mechanism.
4. full-automatic winding spot welding production line according to claim 1, it is characterised in that: further include the first jig plate
Propulsive mechanism.
5. full-automatic winding spot welding production line according to claim 1, it is characterised in that: further include the second jig plate
Pushing mechanism.
6. full-automatic winding spot welding production line according to claim 1, it is characterised in that: further include belt transmission
Band.
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CN201611144553.XA CN106513966B (en) | 2016-12-12 | 2016-12-12 | Full-automatic winding spot welding production line |
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CN102554524A (en) * | 2011-01-04 | 2012-07-11 | 朱涛 | Automated winding and spot welding production line |
CN103567693A (en) * | 2013-11-18 | 2014-02-12 | 和瑞电子(中山)有限公司 | Automatic welding device |
CN204397188U (en) * | 2014-12-02 | 2015-06-17 | 东莞市斯宇自动化设备有限公司 | A kind of single double end electrokinetic cell full automatic welding wiring |
CN204893282U (en) * | 2015-07-28 | 2015-12-23 | 惠州市德瑞达科技股份有限公司 | Laser welding anchor clamps of electricity core and protection shield |
CN206326379U (en) * | 2016-12-12 | 2017-07-14 | 深圳市有钢机电设备有限公司 | Full-automatic winding spot welding production line |
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Publication number | Priority date | Publication date | Assignee | Title |
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US9610675B2 (en) * | 2013-11-06 | 2017-04-04 | Nu-Way Industries, Inc | Clamp system for welding applications |
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2016
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CN102554524A (en) * | 2011-01-04 | 2012-07-11 | 朱涛 | Automated winding and spot welding production line |
CN103567693A (en) * | 2013-11-18 | 2014-02-12 | 和瑞电子(中山)有限公司 | Automatic welding device |
CN204397188U (en) * | 2014-12-02 | 2015-06-17 | 东莞市斯宇自动化设备有限公司 | A kind of single double end electrokinetic cell full automatic welding wiring |
CN204893282U (en) * | 2015-07-28 | 2015-12-23 | 惠州市德瑞达科技股份有限公司 | Laser welding anchor clamps of electricity core and protection shield |
CN206326379U (en) * | 2016-12-12 | 2017-07-14 | 深圳市有钢机电设备有限公司 | Full-automatic winding spot welding production line |
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Effective date of registration: 20200427 Address after: 523000 area a, No. 336, zone 3, wushiling, Yangwu village, Dalang Town, Dongguan City, Guangdong Province Patentee after: DONGGUAN YOULI ELECTRONICS Co.,Ltd. Address before: 518000, Shenzhen, Guangdong province Baoan District manhole 55 after second industrial zone on the first floor Patentee before: YOUCNC MACHINING Ltd. |