CN106513206A - Substation support column insulator electrified automatic spraying device - Google Patents

Substation support column insulator electrified automatic spraying device Download PDF

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Publication number
CN106513206A
CN106513206A CN201611150336.1A CN201611150336A CN106513206A CN 106513206 A CN106513206 A CN 106513206A CN 201611150336 A CN201611150336 A CN 201611150336A CN 106513206 A CN106513206 A CN 106513206A
Authority
CN
China
Prior art keywords
component
transformer station
air compressor
support insulator
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611150336.1A
Other languages
Chinese (zh)
Inventor
李帅
汪鹏
黄荣辉
张欣
陈强
李雪松
李健
王振利
董旭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Power Supply Bureau Co Ltd
Shandong Luneng Intelligence Technology Co Ltd
Original Assignee
Shenzhen Power Supply Bureau Co Ltd
Shandong Luneng Intelligence Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Power Supply Bureau Co Ltd, Shandong Luneng Intelligence Technology Co Ltd filed Critical Shenzhen Power Supply Bureau Co Ltd
Priority to CN201611150336.1A priority Critical patent/CN106513206A/en
Publication of CN106513206A publication Critical patent/CN106513206A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/005Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 mounted on vehicles or designed to apply a liquid on a very large surface, e.g. on the road, on the surface of large containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/20Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/62Arrangements for supporting spraying apparatus, e.g. suction cups
    • B05B15/628Arrangements for supporting spraying apparatus, e.g. suction cups of variable length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/68Arrangements for adjusting the position of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/04Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
    • B05B7/0416Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid

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  • Nozzles (AREA)

Abstract

The invention discloses a substation support column insulator electrified automatic spraying device. A pressure supply module includes an air compressor, a pressure stirring barrel connected with the air compressor, a paint conveying hose connected with the pressure stirring barrel, and a spraying gun respectively connected with the air compressor and the paint conveying hose; the spraying gun is fixed on a guide clamping module; the pressure stirring barrel stirs paint loaded therein; the air compressor presses and sends the paint stirred in the pressure stirring barrel to the spraying gun by the paint conveying hose, and provides compressed air mixed with the stirred paint to the spraying gun; and the paint sprayed and atomized by the spraying gun is sprayed to insulators by different angles. The substation support column insulator electrified automatic spraying device further improves the automation degree and the spraying efficiency, reduces the probability of staff entering a substation equipment area, guarantees the safety of operators, eliminates potential safety hazard, and is simple in structure and convenient to assemble and maintain.

Description

A kind of powered automatic spray apparatus of transformer station's support insulator
Technical field
The present invention relates to appliances field, more particularly to a kind of powered automatic spray apparatus of transformer station's support insulator.
Background technology
Transformer station's support insulator RTV sprayings are by transformer station's support insulator surface spraying RTV coating, improving A kind of method of insulator surface hydrophobicity, is a kind of effective and necessary antifouling means, and economic and social profit is notable.
In prior art, transformer station's support insulator RTV spray coating operations are mostly by manually grasping under power down mode Make, this kind of operating type has that not high automaticity, high labor intensive, efficiency are low, if misoperation is easily caused It is related to the serious accident of equipment and personal safety.
The content of the invention
The technical problem to be solved is, there is provided a kind of powered automatic spraying dress of transformer station's support insulator Put, further lift automaticity and spray efficiency, reduce the probability that personnel enter substation equipment area, ensure operating personnel Safety, eliminate safe hidden trouble;Structure is simplified, and is easy to assemble, keep in repair and safeguard.
In order to solve above-mentioned technical problem, The embodiment provides a kind of transformer station's support insulator is powered automatically Spray equipment, including:Hoofing part component;The insulating telescopic component being arranged on hoofing part component, is arranged on insulating telescopic Guide clamping component on component;And pressure feed component, pressure feed component includes:Air compressor and air compression Pressure agitator that machine is connected, the coating delivery hose being connected with pressure agitator and defeated with air compressor and coating respectively The spray gun for sending flexible pipe to be connected, spray gun are fixed on guide clamping component;Wherein:Pressure agitator enters to being loaded in coating therein Row stirring, air compressor by pressure agitator stir after coating via coating delivery hose force feed to spray gun, and spray The compressed air mixed with the coating after stirring is provided at rifle, spray gun sprays the coating of atomization carries out difference to insulator The spraying of angle.
Wherein, hoofing part component includes:Chassis, the running motor being arranged on chassis and successively be coated on walking horse Up to upper driving wheel, BOGEY WHEEL and crawler belt.
Wherein, insulating telescopic component includes:The revolving dial that is arranged on hoofing part component, it is hinged on revolving dial Flexible large arm, the linking arm being connected in flexible large arm, connection forearm on the connecting arm and the work being connected on forearm Make platform, guide clamping component is arranged on the table.
Wherein stretch and be hinged by amplitude oil cylinder between large arm and revolving dial, it is flexible to pass through to stretch between large arm and linking arm Contracting oil cylinder connects.
Wherein, large arm of stretching is the flexible large arm of three section two-stages, flexible that the first leveling oil is provided between large arm and revolving dial Cylinder.
Wherein, the second leveling cyclinder is provided between workbench and forearm.
Wherein, forearm is the insulating part by made by glass fabric of epoxy resin material.
Wherein, guide clamping component includes:Insulating bar of the mechanical hand on the table with connection on a robotic arm is set, Spray gun is fixed on insulating bar.
Implement the powered automatic spray apparatus of transformer station's support insulator of the present invention, with following beneficial effect:
Firstth, pressure feed component includes:Air compressor, the stirring of the pressure equipped with RTV coating being connected with air compressor Bucket, the coating delivery hose being connected with pressure agitator and the spray being connected with air compressor and coating delivery hose respectively Rifle, spray gun are fixed on insulating bar, wherein:Pressure agitator is stirred to being loaded in RTV coating therein, air compressor By the RTV coating after stirring in pressure agitator via coating delivery hose force feed to spray gun, and by another flexible pipe in spray gun Place provides the compressed air mixed with the RTV coating after stirring, and spray gun sprays the RTV coating of atomization to be carried out to insulator Even application, disclosure satisfy that requirement of transformer station's support insulator with electrospray, further lift spray automation degree and spray Apply efficiency.
Secondth, insulating telescopic component includes:The revolving dial that is arranged on hoofing part component, it is hinged on revolving dial Flexible large arm, the linking arm being connected in flexible large arm, connection forearm on the connecting arm and the work being connected on forearm Make platform, guide clamping component is arranged on the table, the spraying to support insulator difference angle can be realized, it is ensured that spraying Uniformity.Additionally, guide clamping component can realize remote manipulation by control terminal, operator not access arrangement area is realized Spray coating operations can be completed, the safety of operating personnel is ensured, is eliminated safe hidden trouble.
3rd, structure is simplified, and is easy to assemble, keep in repair and safeguard.
Description of the drawings
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing Accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Operation schematic diagrams of the Fig. 1 for the powered automatic spray apparatus of embodiment of the present invention transformer station support insulator.
Structural representations of the Fig. 2 for the powered automatic spray apparatus of embodiment of the present invention transformer station support insulator.
Structures of the Fig. 3 for the hoofing part component of the powered automatic spray apparatus of embodiment of the present invention transformer station support insulator Schematic diagram.
Structures of the Fig. 4 for the insulating telescopic component of the powered automatic spray apparatus of embodiment of the present invention transformer station support insulator Schematic diagram.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than the embodiment of whole.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
As Figure 1-Figure 4, be the powered automatic spray apparatus of transformer station's support insulator of the present invention embodiment one.
The powered automatic spray apparatus of transformer station's support insulator in the present embodiment, including:Hoofing part component 1, insulation Telescopic component 2, guide clamping component 3 and pressure feed component 4.
The effect of hoofing part component 1 is:The powered automatic spray apparatus of transformer station's support insulator are enable to reach equipment The specified location in area implements spraying operation.Specifically, hoofing part component 1 includes:Chassis 11, it is arranged on the chassis 11 Running motor and the driving wheel 13 being coated on the running motor successively, BOGEY WHEEL 14 and crawler belt 15.
In preferred embodiment, hoofing part component 1 is additionally provided with tension buffer device 16, to adjust opening for crawler belt 15 Tight degree.Additionally, the top of the crawler belt 15 of 11 left and right sides of chassis is additionally provided with fuel tank, for example:Diesel fuel tanks and/or hydraulic oil container 17。
Insulating telescopic component 2 is arranged on the chassis 11 of hoofing part component 1, and its effect is:Carry guide clamping component 3 Change the relative position for carrying guide clamping component 3 and pressure feed component 4 with pressure feed component 4, and mobile/rotation, Allow to spray the support insulator of diverse location, lift mobility.In the present embodiment, insulating telescopic component 2 is wrapped Include:The revolving dial 26 being arranged on chassis 11, three be hinged on revolving dial 26 save the flexible large arm 21 of two-stages, are connected to three Linking arm 22, the forearm 23 being connected on linking arm 22 and workbench 24 in the flexible large arm 21 of section two-stage.When being embodied as, Workbench 24 is connected on forearm 24 by leveling cyclinder 25.
Preferably, three section two-stages are flexible is hinged by amplitude oil cylinder between large arm 21 and revolving dial 26, and section two-stage is stretched Connected by telescopic oil cylinder between large arm 21 and linking arm 22.The first leveling oil is provided between flexible large arm 21 and revolving dial 26 Cylinder 27, is provided with the second leveling cyclinder 25 between workbench 24 and forearm 23
Preferably, forearm 23 is the insulating part by made by glass fabric of epoxy resin material, to meet 220KV transformer stations post insulator The spraying demand of subband electricity RTV.
The effect of guide clamping component 3 is that pressure feed component 4 is clamped so as to reach the region and position specified Put.In the present embodiment, guide clamping component includes:The mechanical hand 31 that is arranged on workbench 24 and it is connected on mechanical hand 31 Insulating bar 32.When being embodied as, mechanical hand 31 is provided with multiple joints so as to can realize itself multiple angle and multiple directions Position adjustments.The effect of insulating bar 32 is the spray gun of clamp pressure feeding assembly 4.Preferably, insulating bar 32 adopts epoxy resin Material, it is ensured that dielectric strength during livewire work.
Preferably, the degree of freedom of mechanical hand 31 adopts hydraulic-driven, and which can be with hoofing part component 1 and insulating telescopic group Part 2 shares a set of hydraulic power source, carries out the even application of different angles to insulator.
Pressure feed component 4 includes:Air compressor 41, the pressure equipped with RTV coating being connected with air compressor 41 Agitator 42, the coating delivery hose 43 being connected with pressure agitator 42 and respectively with air compressor 41 and coating conveying it is soft The spray gun 44 that pipe 43 is connected, spray gun 44 are fixed on insulating bar 32.
The powered automatic spray apparatus of transformer station's support insulator in the present embodiment in the specific implementation, pressure agitator 42 Be stirred to being loaded in RTV coating therein, air compressor 41 by the RTV coating after stirring in pressure agitator 42 via 43 force feed of coating delivery hose to spray gun 44, and by another flexible pipe provide at spray gun 44 with stirring after RTV coating carry out The compressed air of mixing, spray gun 44 sprays the RTV coating of atomization carries out the even application of different angles to insulator.Here mistake Cheng Zhong, as a result of hydraulic-driven, with powerful, spraying be uniform, maneuverability advantage, and is being reduced to greatest extent Personnel enter the probability in substation equipment area, meet the requirement of the powered RTV spraying operations of transformer station's support insulator, ensure and make The safety of industry personnel.
Implement the powered automatic spray apparatus of transformer station's support insulator of the present invention, with following beneficial effect:
Firstth, pressure feed component includes:Air compressor, the stirring of the pressure equipped with RTV coating being connected with air compressor Bucket, the coating delivery hose being connected with pressure agitator and the spray being connected with air compressor and coating delivery hose respectively Rifle, spray gun are fixed on insulating bar, wherein:Pressure agitator is stirred to being loaded in RTV coating therein, air compressor By the RTV coating after stirring in pressure agitator via coating delivery hose force feed to spray gun, and by another flexible pipe in spray gun Place provides the compressed air mixed with the RTV coating after stirring, and spray gun sprays the RTV coating of atomization to be carried out to insulator Even application, disclosure satisfy that requirement of transformer station's support insulator with electrospray, further lift spray automation degree and spray Apply efficiency.
Secondth, insulating telescopic component includes:The revolving dial that is arranged on hoofing part component, it is hinged on revolving dial Flexible large arm, the linking arm being connected in flexible large arm, connection forearm on the connecting arm and the work being connected on forearm Make platform, guide clamping component is arranged on the table, the spraying to support insulator difference angle can be realized, it is ensured that spraying Uniformity.Additionally, guide clamping component can realize remote manipulation by control terminal, operator not access arrangement area is realized Spray coating operations can be completed, the safety of operating personnel is ensured, is eliminated safe hidden trouble.
3rd, structure is simplified, and is easy to assemble, keep in repair and safeguard.

Claims (8)

1. powered automatic spray apparatus of a kind of transformer station's support insulator, it is characterised in that include:
Hoofing part component;
The insulating telescopic component being arranged on the hoofing part component,
The guide clamping component being arranged on the insulating telescopic component;And
Pressure feed component, the pressure feed component include:Air compressor, the pressure being connected with the air compressor are stirred Mix bucket, the coating delivery hose being connected with the pressure agitator and convey with the air compressor and the coating respectively The spray gun that flexible pipe is connected, the spray gun are fixed on the guide clamping component;Wherein:
The pressure agitator is stirred to being loaded in coating therein, and the air compressor is by the pressure agitator Coating after stirring via the coating delivery hose force feed to the spray gun, and the spray gun provide with stirring after painting The compressed air mixed by material, the spray gun sprays the coating of atomization carries out the spraying of different angles to insulator.
2. powered automatic spray apparatus of transformer station's support insulator as claimed in claim 1, it is characterised in that the walking is driven Dynamic component includes:Chassis, the running motor being arranged on the chassis and the driving being coated on the running motor successively Wheel, BOGEY WHEEL and crawler belt.
3. powered automatic spray apparatus of transformer station's support insulator as claimed in claim 1, it is characterised in that the insulation is stretched Contracting component includes:The revolving dial being arranged on the hoofing part component, the flexible large arm being hinged on the revolving dial, The linking arm being connected in flexible large arm, the forearm being connected on the linking arm and the work being connected on the forearm Platform, the guide clamping component are arranged on the workbench.
4. powered automatic spray apparatus of transformer station's support insulator as claimed in claim 3, it is characterised in that described flexible big It is hinged by amplitude oil cylinder between arm and the revolving dial, between the flexible large arm and the linking arm, passes through telescopic oil cylinder Connection.
5. powered automatic spray apparatus of transformer station's support insulator as claimed in claim 3, it is characterised in that described flexible big Arm is the flexible large arm of three section two-stages, is provided with the first leveling cyclinder between the flexible large arm and the revolving dial.
6. powered automatic spray apparatus of transformer station's support insulator as claimed in claim 3, it is characterised in that the workbench The second leveling cyclinder is provided with and the forearm between.
7. powered automatic spray apparatus of transformer station's support insulator as claimed in claim 6, it is characterised in that the forearm is The insulating part by made by glass fabric of epoxy resin material.
8. powered automatic spray apparatus of transformer station's support insulator as claimed in claim 3, it is characterised in that the guide clip Holding component includes:The mechanical hand being arranged on the workbench and the insulating bar being connected on the mechanical hand, the spray gun are solid It is scheduled on the insulating bar.
CN201611150336.1A 2016-12-14 2016-12-14 Substation support column insulator electrified automatic spraying device Pending CN106513206A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611150336.1A CN106513206A (en) 2016-12-14 2016-12-14 Substation support column insulator electrified automatic spraying device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611150336.1A CN106513206A (en) 2016-12-14 2016-12-14 Substation support column insulator electrified automatic spraying device

Publications (1)

Publication Number Publication Date
CN106513206A true CN106513206A (en) 2017-03-22

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Country Status (1)

Country Link
CN (1) CN106513206A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107321526A (en) * 2017-09-05 2017-11-07 张飞 A kind of spray-painting plant
CN113275228A (en) * 2021-05-20 2021-08-20 风迈智能科技(重庆)有限公司 Live working RTV spraying method
CN113457885A (en) * 2021-07-23 2021-10-01 国网天津市电力公司 Electrified automatic spraying method for suspension insulator

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1586827A (en) * 2004-09-23 2005-03-02 上海交通大学 Joint-telescopic type super high voltage live cleaning robot
CN102580878A (en) * 2012-02-10 2012-07-18 北京九门电力设备有限公司 Anti-pollution flashover coating spraying device and method and anti-pollution flashover coating protective coating
CN103056866A (en) * 2013-01-29 2013-04-24 山东电力集团公司电力科学研究院 Live-working robot of transformer substation
CN204685336U (en) * 2015-06-09 2015-10-07 刘惠英 A kind of fast spraying machine
CN105080767A (en) * 2015-09-07 2015-11-25 国家电网公司 Site industrial spraying device for anti-pollution flashover coating in transformer substation
CN105214876A (en) * 2015-09-29 2016-01-06 深圳瑞和建筑装饰股份有限公司 From mobile spray robot
WO2016037559A1 (en) * 2014-09-10 2016-03-17 山东鲁能智能技术有限公司 Charged water-flushing robot system and method for substation
CN105521899A (en) * 2016-03-08 2016-04-27 佳马机械涂覆科技(苏州)有限公司 Movable paint spraying machine
CN206425135U (en) * 2016-12-14 2017-08-22 深圳供电局有限公司 A kind of powered automatic spray apparatus of transformer station's support insulator

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1586827A (en) * 2004-09-23 2005-03-02 上海交通大学 Joint-telescopic type super high voltage live cleaning robot
CN102580878A (en) * 2012-02-10 2012-07-18 北京九门电力设备有限公司 Anti-pollution flashover coating spraying device and method and anti-pollution flashover coating protective coating
CN103056866A (en) * 2013-01-29 2013-04-24 山东电力集团公司电力科学研究院 Live-working robot of transformer substation
WO2016037559A1 (en) * 2014-09-10 2016-03-17 山东鲁能智能技术有限公司 Charged water-flushing robot system and method for substation
CN204685336U (en) * 2015-06-09 2015-10-07 刘惠英 A kind of fast spraying machine
CN105080767A (en) * 2015-09-07 2015-11-25 国家电网公司 Site industrial spraying device for anti-pollution flashover coating in transformer substation
CN105214876A (en) * 2015-09-29 2016-01-06 深圳瑞和建筑装饰股份有限公司 From mobile spray robot
CN105521899A (en) * 2016-03-08 2016-04-27 佳马机械涂覆科技(苏州)有限公司 Movable paint spraying machine
CN206425135U (en) * 2016-12-14 2017-08-22 深圳供电局有限公司 A kind of powered automatic spray apparatus of transformer station's support insulator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107321526A (en) * 2017-09-05 2017-11-07 张飞 A kind of spray-painting plant
CN113275228A (en) * 2021-05-20 2021-08-20 风迈智能科技(重庆)有限公司 Live working RTV spraying method
CN113457885A (en) * 2021-07-23 2021-10-01 国网天津市电力公司 Electrified automatic spraying method for suspension insulator

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Address after: 518000 electric power dispatching and communication building, 4020 Shennan East Road, Luohu District, Shenzhen, Guangdong

Applicant after: Shenzhen Power Supply Co.,Ltd.

Applicant after: National Network Intelligent Technology Co.,Ltd.

Address before: 518000 electric power dispatching and communication building, 4020 Shennan East Road, Luohu District, Shenzhen, Guangdong

Applicant before: Shenzhen Power Supply Co.,Ltd.

Applicant before: SHANDONG LUNENG INTELLIGENCE TECHNOLOGY Co.,Ltd.

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Application publication date: 20170322