CN106486877B - The method of automatic assembly and connection device - Google Patents

The method of automatic assembly and connection device Download PDF

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Publication number
CN106486877B
CN106486877B CN201610913207.7A CN201610913207A CN106486877B CN 106486877 B CN106486877 B CN 106486877B CN 201610913207 A CN201610913207 A CN 201610913207A CN 106486877 B CN106486877 B CN 106486877B
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China
Prior art keywords
terminal
assembling
ontology
fixture
station
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CN201610913207.7A
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CN106486877A (en
Inventor
张帆
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GUANGDONG SHUOTAI INTELLIGENT EQUIPMENT Co.,Ltd.
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Zhongshan Win Win Intelligent Equipment Co Ltd
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Priority to CN201610913207.7A priority Critical patent/CN106486877B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve

Abstract

The present invention provides a kind of method of automatic assembly and connection device, is used for assembly and connection device.The method of the automatic assembly and connection device includes the following steps: offer conveying device and fixture, and the fixture is fixed on the conveying device;Discharging device is provided, the discharging device conveys the ontology and the ontology is packed into the fixture;Assembling device is provided, the assembling device exports the terminal and the terminal is assembled to the ontology, and each terminal is carried out Bending Processing far from the end of the ontology, obtains the connector by the assembling device;Detection device is provided, the detection device detects the terminal whether is inserted in the through-hole of the ontology;Sorter is provided, the sorter, which classifies the connector according to the testing result of the detection device, to be exported.The present invention solves the technical problem that assembly and connection device precision in the related technology is not high, quality is not high and production efficiency is low.

Description

The method of automatic assembly and connection device
Technical field
The present invention relates to the parts machining technical fields of electronic product, and in particular to a kind of side of automatic assembly and connection device Method.
Background technique
Connector is essential assembly element in electronic device, and the quality of the quality of its own directly affects electronics device The function of part is run and service life.
In the related technology, connector generally is produced by the way of manually assembling, manual assembly process are cumbersome, labor Fatigue resistance is big, and the connector precision assembled is unstable, quality is unstable, production efficiency is low.
Therefore, it is necessary to which a kind of method for providing new automatic assembly and connection device solves above-mentioned technical problem.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of high production efficiency, save manpower and material resources significant increase product The method of the automatic assembly and connection device of quality.
In order to solve the above technical problems, the present invention provides a kind of method of automatic assembly and connection device, it is used for assembly and connection device, The connector includes two terminals for having the ontology there are two through-hole and being inserted in two through-holes respectively, described group of load The method for connecing device includes the following steps:
Step 1: providing conveying device and fixture, the fixture is fixed on the conveying device;
Step 2: providing discharging device, the discharging device conveys the ontology and the ontology is packed into the folder Tool;
Step 3: provide assembling device, the conveying device be loaded into the bulk transport of the fixture to it is described The corresponding position of assembling device, the assembling device export the terminal and insert the terminal into the through-hole, and described Terminal and the through-hole correspond, and each terminal is carried out bending far from the end of the ontology and added by the assembling device Work obtains the connector;
Step 4: providing detection device, whether the detection device detects in two through-holes of the ontology and inserts Equipped with the terminal;
Step 5: provide sorter, the sorter is according to the testing result of the detection device by the connection Qualified products are delivered to qualified product memory block, substandard product is delivered to rejected product memory block by device classification output.
Preferably, in the step 3, the angle of the terminal bending is 90 degree by the assembling device, and described in two The bending part of terminal is disposed opposite to each other.
Preferably, the discharging device includes discharging station, transport robot, the vibration plate for being stored with the ontology and straight Vibration, the discharging station are set to the side of the conveying device, and the vibration plate and the discharging station interval are arranged, the straight vibration Both ends be connected to the discharging station and the vibration plate, the transport robot is disposed adjacent for by institute with the discharging station It states ontology to shift and be packed into the fixture, the step 2 specifically includes:
The vibration plate is by the straight vibration by the bulk transport to the discharging station;
The transport robot clamps the ontology and the ontology is packed into the fixture.
Preferably, the assembling device includes that successively two terminals are inserted into after the corresponding through-hole described in bending The end of terminal and identical first assembling device of structure and the second assembling device, first assembling device include be set to it is described First assembling station of conveying device stores the terminal and exports the first stock plate of the terminal, the end by output Son be delivered to first assembling position the first chute feeder, for drive the terminal the first assembling station it is mobile the One servo motor and the clamping terminal and the first clamping cylinder for being inserted into the end of terminal described in bending after the through-hole, First stock plate be set to it is described first assembling station side, first chute feeder be suspended at first stock plate with Between the first assembling station.
Preferably, first assembling device further includes the folder for incuding the terminal and whether reaching first clamping cylinder The first inductor that fetch bit is set.
Preferably, the detection device includes detection station and the detection fiber set on the detection station, the detection The through-hole of connector described in face.
Preferably, the sorter includes that the substandard product for carrying the fixture is displaced to rejected product storage It deposits the first of area and shifts cylinder, the outlet flow for being connected to the conveying device and being connected with qualified product storage area and for inciting somebody to action The qualified products that the fixture carries are displaced to the second displacement cylinder of the outlet flow.
Preferably, the conveying device is closed loop configuration.
Compared with the relevant technologies, the method for automatic assembly and connection device provided by the invention is had the following beneficial effects:
One, the method for the automatic assembly and connection device includes the following steps: to provide conveying device and fixture, by the fixture It is fixed on the conveying device;Discharging device is provided, the discharging device conveys the ontology and the ontology is packed into institute State fixture;Assembling device is provided, the conveying device be loaded into the bulk transport of the fixture to the assembling device Corresponding position, the assembling device exports the terminal and inserts the terminal into the through-hole, and the terminal and institute Through-hole one-to-one correspondence is stated, each terminal is carried out Bending Processing far from the end of the ontology, obtained by the assembling device The connector.The method of the automatic assembly and connection device is related to the organic assembling of operating procedure substitution using automation equipment The mode being manually assembled in technology, improves production efficiency and assembly precision, has greatly saved manpower and material resources cost.
Two, the method for the automatic assembly and connection device further includes following steps: providing detection device, the detection device inspection It surveys in two through-holes of the ontology and whether is inserted with the terminal;There is provided sorter, the sorter according to The testing result of the detection device, which classifies the connector, to be exported, and qualified products are delivered to qualified product memory block, are not conformed to Lattice product is delivered to rejected product memory block.The conjunction of the detection device and the sorter and detecting step and classifying step The step of reason combines, and has not only optimized production, but also facilitate the promotion of product quality and the reasonable recycling and reusing of resource.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the connector that the method for automatic assembly and connection device provided by the invention assembles;
Fig. 2 is the structure of the system for the automatic assembly and connection device that the method for automatic assembly and connection device provided by the invention uses Schematic diagram;
Fig. 3 is the work flow diagram of the method for automatic assembly and connection device provided by the invention.
Specific embodiment
The invention will be further described with embodiment with reference to the accompanying drawing.
Referring to Fig. 1, the structural representation for the connector that the method that Fig. 1 is the automatic assembly and connection device of the present invention assembles Figure.The connector 1 includes ontology 11 and terminal 13.
There are two through-holes 111 for the tool of ontology 11.
The quantity of the terminal 13 is two, and one end of two terminals 13 is inserted in respectively in two through-holes 111, two The opposite bending in end of the other end of a terminal 13.
Referring to Fig. 2, the automatic assembly and connection device that the method that Fig. 2 is automatic assembly and connection device provided by the invention uses The structural schematic diagram of system.The system 2 of the automatic assembly and connection device includes workbench 20, fixture 21, conveying device 22, goes out Material device 23, assembling device 24, detection device 25 and sorter 26, the conveying device 22 are layed in the workbench 20, the fixture 21 is set to the conveying device 22, the discharging device 23, the assembling device 24, the detection device 25 And the sorter 26 is set in turn in the workbench 20 along the transmission direction of the conveying device 22.
The conveying device 22 includes transporting area 221, first to assemble for conveying the fixture 21, the conveying device 22 Area 222, second assembles area 223, first and shifts cylinder 224 and the second transfer cylinder 225, the transport area 221 and described first Assembling area 222 is of a straight line type, and second assembling area 223 is in broken line type, the transport area 221, first assembling area 222 And second assembling area 223 successively encloses the rectangle for being set as a closure, the first transfer cylinder 224 is set to the transport area 221 connecting pins for assembling area 222 with described first, the first transfer cylinder 224 are used to not carry the institute of the connector 1 It states fixture 21 and is delivered to first assembling area 222 from area 221 is transported, the second transfer cylinder 225 is set to the transport area 221 connecting pins for assembling area 223 with described second, the second transfer cylinder 225 are used to not carry the institute of the connector 1 It states fixture 21 and is delivered to transport area 221 from second assembling area 223.
The discharging device 23 includes discharging station 231, the vibration plate 232 of the storage ontology 11, straight vibration 233 and conveyance Device people 234, first assembling area 222, the discharging station 231 and the vibration plate 232 are successively spaced setting, the straight vibration 233 both ends are connected to the discharging station 231 and the vibration plate 232, the transport robot 234 and the discharging station 231 It is disposed adjacent, and is suspended at the top in first assembling area 222, the vibration plate 232 passes through the straight vibration 233 for the ontology 11 are delivered to the discharging station 231, and the transport robot 234 clamps the ontology 11 and is loaded into positioned at described first Assemble the fixture 21 in area 222.
The assembling device 24 includes the first assembling device 241 and the second assembling device 242, and the two is mutually adjacent to described the The side in two assembling areas 223.
Specifically, first assembling device 241 includes that the first assembling station 2411, winding store the terminal 13 One stock plate 2412, the first chute feeder 2413, first servo motor 2414, the first clamping cylinder 2415 and the first inductor 2416, the first assembling station 2411 is set to second assembling area 223, and adjacent with the first assembling area 222, described First stock plate 2412 is set to the side of the first assembling station 2411, and first chute feeder 2413 is suspended at described first It assembles between station 2411 and first stock plate 2412, the first servo motor 2414 and first clamping cylinder 2415 phases are adjacent to 2413 lower section of the first chute feeder, and first inductor 2416 is set to the first assembling station 2411 One end, and adjacent with the first assembling area 222, first stock plate 2412 exports the terminal 11 to described first The terminal 13 of output is delivered to the first assembling station 2411, institute by chute feeder 2413, first chute feeder 2413 It states the first inductor 2416 and incudes the clamping the position whether terminal 13 reaches first clamping cylinder 2415, described first Servo motor 2414 drives the terminal 13 to reach the clamping position of first clamping cylinder 2415, first clamping cylinder The 2415 clampings terminal 13 is simultaneously inserted into a through-hole 111 of the ontology 11 positioned at the fixture 21, institute State the end bending that the first clamping cylinder 2415 will also be inserted into the terminal 13 of a through-hole 111.
Second assembling device 242 includes the second stock plate of the second assembling station 2421, the storage terminal 13 2422, the second chute feeder 2423, the second servo motor 2424, the second clamping cylinder 2425 and the second inductor 2426, described Two assembling stations 2421 are set to second assembling area 223, and the second assembling station 2421 is along second assembling area 223 Conveying direction with it is described second assembling station 2421 be disposed adjacent, second stock plate 2422 be set to it is described second assembling work The side of position 2421, and with the ipsilateral setting of first stock plate 2412, second servo motor 2424 and second folder Take 2425 phase of cylinder be adjacent to it is described second assembling area 223, second inductor 2426 be set to second assembling station 2421 with Between the first assembling station 2411, second inductor 2426 is for incuding whether the terminal 13 reaches described second The clamping position of clamping cylinder 2425, second stock plate 2422 export the terminal 13 to second chute feeder 2423, the terminal 13 is delivered to the second assembling station 2421, the second servo electricity by second chute feeder 2423 The clamping position that machine 2424 is used to that the terminal 13 to be driven to reach second clamping cylinder 2425, second clamping cylinder The 2425 clampings terminal 13 and another described through-hole 111 that the terminal 13 is inserted into the ontology 11, second folder Take opposite direction bending of the cylinder 2425 also by the end of the terminal 13 along the bending direction of the end of terminal 13 described in another.
The detection device 25 includes detection station 251 and detection fiber 252, and the detection station 251 is set to described the Two assemble areas 223 and are disposed adjacent with the second assembling station 2421, and the detection fiber 252 is set to the detection station 251, and face enters the through-hole 111 of the connector 1 of the detection station 251, the detection fiber 252 is for examining Whether the through-hole 111 for surveying the connector 1 is inserted into the terminal 13.
The sorter 26 includes unqualified memory block 261, qualified product memory block (not shown), outlet flow 263, uses In the first displacement cylinder that the underproof connector 1 for being located at the fixture 21 is moved into the unqualified memory block 261 It (not shown) and is moved for the qualified connector 1 for being located at the fixture 21 to be moved into the second of the outlet flow 263 Position cylinder 265, the unqualified memory block 261 are set to 251 lower section of detection station, and the outlet flow 263 is set to second Assemble area 223 and the connecting pin for transporting area 221, and be connected to qualified product memory block, described first shift cylinder with it is described Detection station 251 is disposed adjacent, and the second displacement cylinder 265 is disposed adjacent with the outlet flow 263.
Referring to Fig. 3, Fig. 3 is the work flow diagram of the method for automatic assembly and connection device provided by the invention.
The method of the automatic assembly and connection device includes the following steps:
Step 1: providing conveying device and fixture, the fixture is fixed on the conveying device;
Specifically, the conveying device will be described including transport area, the first assembling area and the second assembling area, the transport area Fixture is delivered to the first assembling area;
Step 2: providing discharging device, the discharging device conveys the ontology and the ontology is packed into the folder Tool;
Specifically, the ontology 11 is delivered to the discharging station 231 by the straight vibration 233 by the vibration plate 232;
The transport robot 234 clamps the ontology 11, and the ontology 11 is packed into and is located at first assembling area 222 The fixture 21.
Step 3: provide assembling device, the conveying device be loaded into the bulk transport of the fixture to it is described The corresponding position of assembling device, the assembling device export the terminal and insert the terminal into the through-hole, and described Terminal and the through-hole correspond, and each terminal is carried out bending far from the end of the ontology and added by the assembling device Work obtains the connector;
Specifically, the fixture 21 for clamping the ontology 11 is delivered to described first group by first assembling area 222 Fill station 2411;
First stock plate volume 2412 puts the terminal 13, and the terminal 13 is exported to first chute feeder 2413;
The terminal 13 is delivered to the first assembling station 2411 by first chute feeder 2413;
The first servo motor 2414 drives the terminal 13 to reach the clamping position of first clamping cylinder 2415, First inductor 2416 incudes the position that the terminal 13 reaches the clamping of first clamping cylinder 2415;
First clamping cylinder 2415 clamps one that the insertion of terminal 13 is located at the ontology 11 of the fixture 21 A through-hole 111, and the end of terminal 13 described in bending;
The first assembling station 2411 drives the fixture 21 to enter the second assembling station 2421;
Second stock plate volume 2422 puts the terminal 13, and the terminal 13 is exported to second chute feeder 2423;
The terminal 13 is delivered to the second assembling station 2421 by second chute feeder 2423;
Second servo motor 2424 drives the terminal 13 to reach the clamping position of second clamping cylinder 2425, Second inductor 2426 incudes the clamping position that the terminal 13 reaches second clamping cylinder 2425;
Second clamping cylinder 2425 clamps the terminal 13 and is inserted into the another of the ontology 11 for being located at the fixture 21 One through-hole 111, and the end of terminal 13 described in bending, the bending direction of bending direction and another terminal 13 On the contrary;
Step 4: providing detection device, whether the detection device detects in two through-holes of the ontology and inserts Equipped with the terminal;
The second assembling station 2421 drives the fixture 21 to enter the detection station 251, and makes the detection light Terminal 13 described in fine 252 faces;
The detection fiber 252 detects whether the through-hole 111 is inserted into the terminal 13.
Step 5: provide sorter, the sorter is according to the testing result of the detection device by the connection Qualified products are delivered to qualified product memory block, substandard product is delivered to rejected product memory block by device classification output.
The first displacement cylinder and the second displacement cylinder 265 receive the testing result of the detection fiber 252;
The through-hole 111 for being located at the fixture 21 is not inserted into the connector of the terminal 13 by the first displacement cylinder 1 moves into the unqualified memory block 261;
The fixture 21 is delivered to the second assembling area 223 and the company for transporting area 221 by the detection station 251 Connect end;
The through-hole 111 for being located at the fixture 21 is inserted into the connection of the terminal 13 by the second displacement cylinder 265 Device 1 moves to qualified product memory block by the outlet flow 263.
The fixture 21 for not carrying the connector 1 is delivered to the transport area 221 by second assembling area 223.
Compared with the relevant technologies, the method for automatic assembly and connection device provided by the invention is had the following beneficial effects:
One, the method for the automatic assembly and connection device includes the following steps: to provide conveying device 22 and fixture 21, will be described Fixture 21 is fixed on the conveying device 22;Discharging device 23 is provided, the discharging device 23 conveys the ontology 11 and by institute Ontology 11 is stated to be packed into the fixture 21;Assembling device 24 is provided, the conveying device 22 is loaded into the described of the fixture 21 Ontology 11 is delivered to position corresponding with the assembling device 24, and the assembling device 24 exports the terminal 13 and by the end In the 13 insertion through-hole 111 of son, and the terminal 13 and the through-hole 111 correspond, and the assembling device 24 will be each The terminal 13 carries out Bending Processing far from the end of the ontology 11, obtains the connector 1.The automatic assembly and connection device Method using the organic assembling of automation equipment and operating procedure substitution be manually assembled in the related technology by the way of, improve life Efficiency and assembly precision are produced, manpower and material resources cost have greatly been saved.
Two, the method for the automatic assembly and connection device further includes following steps: providing detection device 25, the detection device The terminal 13 whether is inserted in two through-holes 111 of the 25 detection ontologies 11;Sorter 26 is provided, it is described Sorter 26, which classifies the connector 1 according to the testing result of the detection device 25, to be exported, and qualified products are delivered to Qualified product memory block, substandard product are delivered to rejected product memory block 261.The detection device 25 and the sorter 26 With the reasonable combination of detecting step and classifying step, the step of not only having optimized production, but also facilitate the promotion and resource of product quality Reasonable recycling and reusing.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair Equivalent structure or equivalent flow shift made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant skills Art field, is included within the scope of the present invention.

Claims (7)

1. a kind of method of automatic assembly and connection device, is used for assembly and connection device, the connector includes that there are two the sheets of through-hole for tool Body and two terminals for being inserted in the through-hole respectively, which comprises the steps of:
Step 1: providing conveying device and fixture, the fixture is fixed on the conveying device;
Step 2: providing discharging device, the discharging device conveys the ontology and the ontology is packed into the fixture;
Step 3: provide assembling device, the conveying device be loaded into the bulk transport of the fixture to the assembling The corresponding position of device, the assembling device exports the terminal and inserts the terminal into the through-hole, and the terminal It being corresponded with the through-hole, each terminal is carried out Bending Processing far from the end of the ontology by the assembling device, Obtain the connector;
Step 4: providing detection device, whether the detection device detects in two through-holes of the ontology and is inserted with The terminal;
Step 5: providing sorter, the sorter divides the connector according to the testing result of the detection device Qualified products are delivered to qualified product memory block, substandard product is delivered to rejected product memory block by class output;
The assembling device includes that two terminals are successively inserted into the end of terminal described in bending after the corresponding through-hole And identical first assembling device of structure and the second assembling device, first assembling device include being set to the conveying device First assembling station, the storage terminal simultaneously export the first stock plate of the terminal, the terminal of output are delivered to institute State the first chute feeder of the first assembling position, for driving the terminal in the first servo motor of the first assembling station movement And the clamping terminal and the first clamping cylinder for being inserted into the end of terminal described in bending after the through-hole, described first deposits Charging tray is set to the side of the first assembling station, and first chute feeder is suspended at first stock plate and described first group It fills between station.
2. the method for automatic assembly and connection device according to claim 1, which is characterized in that in the step 3, described group The angle of the terminal bending is 90 degree by assembling device, and the bending part of two terminals is disposed opposite to each other.
3. the method for automatic assembly and connection device according to claim 1, the discharging device includes discharging station, conveyance Device people, the vibration plate for being stored with the ontology and straight vibration, the discharging station are set to the side of the conveying device, the vibration plate with The discharging station interval setting, the both ends directly to shake are connected to the discharging station and the vibration plate, the transport robot It is disposed adjacent with the discharging station for shifting and being packed by the ontology to the fixture, which is characterized in that the step Two specifically include:
The vibration plate is by the straight vibration by the bulk transport to the discharging station;
The transport robot clamps the ontology and the ontology is packed into the fixture.
4. the method for automatic assembly and connection device according to claim 1, which is characterized in that first assembling device is also wrapped Include the first inductor whether the induction terminal reaches the clamping position of first clamping cylinder.
5. the method for automatic assembly and connection device according to claim 1, which is characterized in that the detection device includes detection Station and detection fiber set on the detection station, the through-hole of connector described in the detection face.
6. the method for automatic assembly and connection device according to claim 1, which is characterized in that the sorter includes being used for The substandard product that the fixture carries is displaced to the first displacement cylinder of rejected product storage area, is connected to the conveying dress Set and the outlet flow that is connected with qualified product storage area and the qualified products for carrying the fixture be displaced to it is described go out Second displacement cylinder of mouth runner.
7. the method for automatic assembly and connection device according to claim 1, which is characterized in that the conveying device is closed loop knot Structure.
CN201610913207.7A 2016-10-19 2016-10-19 The method of automatic assembly and connection device Active CN106486877B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610913207.7A CN106486877B (en) 2016-10-19 2016-10-19 The method of automatic assembly and connection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610913207.7A CN106486877B (en) 2016-10-19 2016-10-19 The method of automatic assembly and connection device

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CN106486877A CN106486877A (en) 2017-03-08
CN106486877B true CN106486877B (en) 2019-05-07

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5459924A (en) * 1993-01-11 1995-10-24 Yazaki Corporation Method of inserting terminal with wire and apparatus therefor
CN103022850B (en) * 2012-12-17 2014-12-10 东莞昆嘉电子有限公司 Full automatic production line of board to board (BTB) connector
CN203103743U (en) * 2013-01-15 2013-07-31 东莞市凯昶德电子科技股份有限公司 Connector terminal automated assembling device
CN203218683U (en) * 2013-01-15 2013-09-25 东莞市凯昶德电子科技股份有限公司 Connector assembling and detecting production line
CN204538450U (en) * 2015-04-02 2015-08-05 昆山讯滔精密机械有限公司 Apparatus automatization assembling

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Effective date of registration: 20211229

Address after: 528400 Fuwan Industrial Zone, East District, Zhongshan City, Guangdong Province, 8 buildings, 1 floor and 2 cards

Patentee after: GUANGDONG SHUOTAI INTELLIGENT EQUIPMENT Co.,Ltd.

Address before: 528467 card 101-102, building F, No. 7, Xiaoyang Road, Tanzhou town, Zhongshan City, Guangdong Province

Patentee before: ZHONGSHAN HEYING INTELLIGENT EQUIPMENT Co.,Ltd.