CN106480514A - A kind of low energy consumption fiber product preparation method - Google Patents

A kind of low energy consumption fiber product preparation method Download PDF

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Publication number
CN106480514A
CN106480514A CN201610652310.0A CN201610652310A CN106480514A CN 106480514 A CN106480514 A CN 106480514A CN 201610652310 A CN201610652310 A CN 201610652310A CN 106480514 A CN106480514 A CN 106480514A
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CN
China
Prior art keywords
masterbatch
screw extruder
feeding barrel
spinneret
melt
Prior art date
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Granted
Application number
CN201610652310.0A
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Chinese (zh)
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CN106480514B (en
Inventor
蔡朝晖
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Zhuji Xinsiwei Fiber Co Ltd
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Zhuji Xinsiwei Fiber Co Ltd
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Filing date
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Priority to CN201610652310.0A priority Critical patent/CN106480514B/en
Publication of CN106480514A publication Critical patent/CN106480514A/en
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Publication of CN106480514B publication Critical patent/CN106480514B/en
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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00Treatment of filament-forming or like material
    • D01D1/04Melting filament-forming substances
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00Treatment of filament-forming or like material
    • D01D1/06Feeding liquid to the spinning head
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00Treatment of filament-forming or like material
    • D01D1/06Feeding liquid to the spinning head
    • D01D1/065Addition and mixing of substances to the spinning solution or to the melt; Homogenising
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • D01F1/106Radiation shielding agents, e.g. absorbing, reflecting agents

Abstract

The invention discloses a kind of low energy consumption fiber product preparation method, comprises the steps:First polyester master particle is put into masterbatch drying machine to be dried, secondly after drying, the Masterbatch of polyester master particle and interpolation prepares spinning melt in screw extruder, then melt is extruded into melt stream by spinneret assembly, connected by transfer pipeline between the masterbatch drying machine and screw extruder, melt is sent to spinneret assembly through measuring pump by the screw extruder, the masterbatch drying machine is provided with one, the screw extruder and spinneret assembly arrange at least two groups, the transfer pipeline includes a main line and some branch lines that is drawn by main line, the main line is connected with masterbatch drying machine, the outlet of the branch line is connected with the feed hopper of each screw extruder, the feed hopper of the screw extruder is also associated with Masterbatch metered dispensing unit.The present invention is convenient, and the individual demand for different small lot clients is produced, it is to avoid excessive energy resource consumption.

Description

A kind of low energy consumption fiber product preparation method
Present patent application is a kind of divisional application of invention and created name " melt spinning production technology ", original application The applying date is August in 2014 26, Application No. 2014104239806.
Technical field
The present invention relates to melt spinning production technology.
Background technology
General melt spinning production equipment includes masterbatch drying machine, screw extruder and spinneret assembly, and master batch dries By the connection of transfer pipeline between machine and screw extruder, the polyester granulate dry through masterbatch drying machine is through transfer pipeline Transmit to screw extruder, melt is sent to spinneret assembly through measuring pump by screw extruder.Which is applied to large-scale batch Quantify production, but for the individual demand of different small lot clients, which need also exist for all devices production is started, It is well known, however, that production of chemical fibres is highly energy-consuming, production is carried out using this equipment and cause great energy waste.
In addition, for using in the fiber product on autumn in summer clothes, not only needing comfortable ventilating, and need to meet Antiultraviolet and the demand of mosquito proof.
Content of the invention
The technical problem to be solved is exactly to provide a kind of low energy consumption fiber product preparation method, convenient for not The individual demand of same small lot client is produced, it is to avoid excessive energy resource consumption, while making the fiber product that produces Meet the demand of comfortable ventilating, antiultraviolet and mosquito proof.
For solving above-mentioned technical problem, the present invention is adopted the following technical scheme that:A kind of low energy consumption fiber product preparation method, Comprise the steps:Secondly first polyester master particle is put into masterbatch drying machine to be dried, polyester master particle and interpolation after drying Masterbatch prepares spinning melt in screw extruder, and then melt is extruded into melt stream by spinneret assembly, described Connected by transfer pipeline between masterbatch drying machine and screw extruder, melt is sent to by the screw extruder through measuring pump Spinneret assembly, the spinneret assembly include spinneret, and the spinneret is provided with the perseverance of several tapered radial distributions The thin footpath spinneret orifice of set aperture, the masterbatch drying machine are provided with one, the screw extruder and spinneret assembly arrange to Few two groups, the transfer pipeline includes a main line and some branch lines that is drawn by main line, the main line and mother Grain drying machine connection, the outlet of the branch line are connected with the feed hopper of each screw extruder, the screw extruder Feed hopper is also associated with Masterbatch metered dispensing unit, and the Masterbatch metered dispensing unit includes the feeding being sequentially connected Bucket, blank cylinder, material blanking tube and online weighing conveying device, be provided with the blank cylinder by Masterbatch again cutting cutting dress Put, the discharging opening of the material blanking tube is provided with striker plate, the striker plate is opened and closed by the control of online weighing conveying device, the color masterbatch Grain includes activated carbon masterbatch, uvioresistant masterbatch and mosquito-proof masterbatch;The blank cylinder includes cylinder, and the cylinder enters Mouth is provided with import flashboard, and the cartridge outlet is provided with outlet flashboard, and the inner barrel is provided with blank roller, the thin footpath spinneret orifice Entrance point be provided with tapered inlet, the spinneret is provided with the guiding import of taper in spinneret orifice inlet side, thin footpath spinneret orifice Tapered inlet is connected with guiding import.
Preferably, the feeding barrel is obliquely installed, and the bottom of the feeding barrel is provided with a rotating disk, and the feeding bottom of the barrel exists Low level side extreme lower position is provided with a discharge nozzle, and the feeding barrel is provided with one from the high-order lateral low level side of feeding barrel below bung The feed pipe of extension, the entrance point of the feed pipe are passed from feeding barrel, and the port of export of the feed pipe is near the low of feeding barrel Position side inner barrel wall.
Preferably, on the bung of the feeding barrel, capping has glass cover, and the bung end face high position side centre position is provided with Bearing pin, the glass cover are hinged on bearing pin.
Preferably, the feeding barrel is inversed taper platform shape cylinder, and the angle of inclination of the feeding barrel is 45 degree, outside the feeding barrel Bucket wall is provided with the connecting tube passed through for feed pipe, and the connecting tube is provided with screw and is fixed feed pipe with connecting tube.
Preferably, the material blanking tube is obliquely installed, and the material blanking tube is made up of multistage differing tilt angles sectional pipe, multistage The angle of inclination of sectional pipe gradually reduces from high to low.
Present invention optimizes melt spinning production equipment and process, by the conveying between masterbatch drying machine and screw extruder Pipeline is divided into a main line and some branch lines that is drawn by main line, while it is multigroup only to arrange a masterbatch drying machine The dry polyester master particle of screw extruder and spinneret assembly supply, as such, it is possible to be simultaneous for different small lot clients' Individual demand is produced.And larger and uneven according to the Masterbatch grain diameter of actually supplier supply, in small batches The not high problem of precision is added in amount production, and the present invention further improves Masterbatch metered dispensing unit, on the one hand passes through blank The cutting device arranged in cylinder carries out cutting homogenizing to Masterbatch, on the other hand by the blanking of progressively reduction of speed, makes online weighing Conveying device more uniform can receive blanking and carry out accurate Weighing, once reach the Masterbatch quality of setting, i.e., Material blanking tube is closed rapidly by striker plate, while online weighing conveying device conveys color masterbatch to the feed hopper of screw extruder Grain.
In addition, activated carbon masterbatch, uvioresistant masterbatch and mosquito-proof masterbatch in production technology of the present invention, is added with, The interpolation of activated carbon masterbatch can make fabric more comfortable ventilating, and the interpolation of uvioresistant masterbatch and mosquito-proof masterbatch is then Fabric can be made to meet the requirement of antiultraviolet and mosquito proof.
Description of the drawings
The invention will be further described with reference to the accompanying drawings and detailed description:
Fig. 1 is the general structure schematic diagram of the present invention;
Fig. 2 is the structural representation of Masterbatch metered dispensing unit;
Fig. 3 is feeding barrel structural representation;
Fig. 4 is staving and the feed pipe attachment structure schematic diagram of feeding barrel;
Fig. 5 is the partial structural diagram of spinneret.
Specific embodiment
Embodiments of the invention are illustrated below in conjunction with Fig. 1 and 5.
As shown in figure 1, a kind of melt spinning production equipment, including masterbatch drying machine 2, screw extruder 4 and spinning head group Part 6, is connected by transfer pipeline 3 between the masterbatch drying machine and screw extruder, and melt is passed through by the screw extruder 4 Measuring pump 5 is sent to spinneret assembly 6.
Wherein, masterbatch drying machine 2 is provided with one, and screw extruder 4 and spinneret assembly 6 arrange at least two groups, multigroup Screw extruder 4 and spinneret assembly Unit 6 are arranged parallel, and the transfer pipeline 3 includes a main line 31 and by main line The some branch lines 32 that draws, the main line are connected with masterbatch drying machine, and the outlet of the branch line is squeezed with each screw rod The feed hopper connection of press.
Melt spinning production equipment is optimized, the transfer pipeline between masterbatch drying machine and screw extruder is divided into one Main line and some branch lines that is drawn by main line, at the same only arrange masterbatch drying machine be multigroup screw extruder and The dry polyester master particle of spinneret assembly supply, as such, it is possible to the individual demand for being simultaneous for different small lot clients enters Row production.
And the feed hopper of screw extruder 4 is also associated with Masterbatch metered dispensing unit 1, as shown in Fig. 2 the color masterbatch Grain metered dispensing unit 1 includes feeding barrel 11, blank cylinder 12, material blanking tube 13 and the online weighing conveying device being sequentially connected 14, it is provided with the cutting device of Masterbatch cutting again in the blank cylinder, the discharging opening of the material blanking tube is provided with striker plate, institute State striker plate to be opened and closed by conveying device control of weighing.
The blank cylinder includes cylinder, and the cylinder import is provided with import flashboard, and the cartridge outlet is provided with outlet flashboard, The inner barrel is provided with blank roller.Import flashboard is opened every time, and outlet flashboard cuts out, and after charging in cylinder is suitable, is closed Import flashboard is closed, then blank roller is started working, and after the completion of blank, outlet flashboard is opened, to material blanking tube blanking.
The material blanking tube is obliquely installed, and the material blanking tube is made up of multistage differing tilt angles sectional pipe, multistage sectional pipe Angle of inclination by height gradually reduce on earth.
Larger and uneven according to the Masterbatch grain diameter of actually supplier supply, small lot batch manufacture adds precision not High problem, Masterbatch metered dispensing unit further improve, on the one hand the cutting device pair by arranging in blank cylinder Masterbatch carries out cutting homogenizing, on the other hand by the blanking of progressively reduction of speed, enables online weighing conveying device more uniform Receive blanking and accurate Weighing is carried out, once the Masterbatch quality of setting is reached, i.e., close by striker plate rapidly Expects pipe, while online weighing conveying device conveys Masterbatch to the feed hopper of screw extruder.
The feeding barrel 11 is obliquely installed, and the feeding barrel includes staving 111, and feeding bottom of the barrel is provided with a rotating disk 114, turns Disk controls rotation by the motor 115 below feeding barrel, and the feeding bottom of the barrel is provided with a discharge nozzle in low level side extreme lower position 113, the feeding barrel is provided with a feed pipe 112 extended from the high-order lateral low level side of feeding barrel below bung, described enter The entrance point of expects pipe is passed from feeding barrel, and the port of export of the feed pipe is near the low level side inner barrel wall of feeding barrel.
As feeding barrel is obliquely installed, and as feed pipe stretches into feeding barrel, the feed pipe port of export from high-order side Near feeding barrel low level side inner barrel wall, thus Masterbatch quantity in feeding barrel can be controlled to remain at certain height, while Slowly run due to being provided with rotating disk in feeding bottom of the barrel, it is ensured that discharging is smooth, makes discharge nozzle be difficult to result in blockage.
In addition, capping has glass cover on the bung of the feeding barrel, the bung end face high position side centre position is provided with pin Axle, the glass cover are hinged on bearing pin.It is easy to the situation that observes and control in feeding barrel.The feeding barrel is inversed taper platform shape Cylinder, the angle of inclination of the feeding barrel is 45 degree, is so provided with beneficial to blanking.The feeding barrel outer barrel wall is provided with and supplies feed pipe The connecting tube 116 for passing through, the connecting tube are provided with screw 117 and are fixed feed pipe with connecting tube.So feed pipe can be relative Feeding barrel does expanding-contracting action and fixes, so as to adjust the quantity for entering Masterbatch in feeding barrel.
The spinneret assembly includes spinneret 61, and the spinneret is provided with the constant of several tapered radial distributions The thin footpath spinneret orifice 611 in aperture, the entrance point of the thin footpath spinneret orifice are provided with tapered inlet 612, and the spinneret is in spinneret orifice Inlet side is provided with the guiding import 613 of taper, and the tapered inlet of thin footpath spinneret orifice is connected with guiding import.The tapered inlet The ratio 1.01~20 of the sectional area of import sectional area and thin footpath spinneret orifice:1.The aperture of the thin footpath spinneret orifice be 0.5~2mm, Draw ratio 5~15:1.At thin footpath die orifice exit end the spacer holes of adjacent thin footpath spinneret orifice away from for thin footpath spinneret orifice diameter 0~ 35%.
Melt spinning production technology, comprises the steps:First polyester master particle is put into masterbatch drying machine to be dried, its After secondary drying, the Masterbatch of polyester master particle and interpolation prepares spinning melt in screw extruder, and then melt passes through spinning head group Part is extruded into melt stream.
Specifically, Masterbatch includes activated carbon masterbatch, uvioresistant masterbatch and mosquito-proof masterbatch.Therein mosquito-proof Masterbatch can be using Masterbatch, and activated carbon color masterbatch disclosed in the Chinese invention patent of Application No. 201310738611.1 Grain, uvioresistant masterbatch then commercially can be purchased, in addition, the addition of Masterbatch is routinely, as various colors Ratio between master batch can be added with equal proportion, it is also possible to according to circumstances take the circumstances into consideration to increase and decrease, certainly, according to the need of other functions Ask, it is also possible to add the master batch of other functions again.

Claims (5)

1. a kind of low energy consumption fiber product preparation method, comprises the steps:First polyester master particle is put into masterbatch drying machine to enter Row drying, after secondly drying, the Masterbatch of polyester master particle and interpolation prepares spinning melt in screw extruder, and then melt leads to Cross spinneret assembly and melt stream be extruded into, connected by transfer pipeline between the masterbatch drying machine and screw extruder, Melt is sent to spinneret assembly through measuring pump by the screw extruder, and the spinneret assembly includes spinneret, the spray Filament plate is provided with the thin footpath spinneret orifice in the constant aperture of several tapered radial distributions, it is characterised in that:The master batch dries Machine is provided with one, and the screw extruder and spinneret assembly arrange at least two groups, and the transfer pipeline includes a supervisor Road and some branch lines that is drawn by main line, the main line are connected with masterbatch drying machine, the outlet of the branch line It is connected with the feed hopper of each screw extruder, the feed hopper of the screw extruder is also associated with Masterbatch metering distribution dress Put, the Masterbatch metered dispensing unit includes feeding barrel, blank cylinder, material blanking tube and the online weighing conveying dress being sequentially connected Put, be provided with the cutting device of Masterbatch cutting again in the blank cylinder, the discharging opening of the material blanking tube is provided with striker plate, institute State striker plate to be opened and closed by the control of online weighing conveying device, the Masterbatch includes activated carbon masterbatch, uvioresistant masterbatch And mosquito-proof masterbatch;The blank cylinder includes cylinder, and the cylinder import is provided with import flashboard, and the cartridge outlet is provided with out Mouth flashboard, the inner barrel are provided with blank roller, and the entrance point of the thin footpath spinneret orifice is provided with tapered inlet, and the spinneret exists Spinneret orifice inlet side is provided with the guiding import of taper, and the tapered inlet of thin footpath spinneret orifice is connected with guiding import.
2. a kind of low energy consumption fiber product preparation method according to claim 1, it is characterised in that:The feeding barrel is inclined Arrange, the bottom of the feeding barrel is provided with a rotating disk, and the feeding bottom of the barrel is provided with a discharge nozzle, institute in low level side extreme lower position Stating feeding barrel, a feed pipe extended from the high-order lateral low level side of feeding barrel, the import of the feed pipe is provided with below bung End is passed from feeding barrel, and the port of export of the feed pipe is near the low level side inner barrel wall of feeding barrel.
3. a kind of low energy consumption fiber product preparation method according to claim 2, it is characterised in that:The bucket of the feeding barrel On mouth, capping has glass cover, and the bung end face high position side centre position is provided with bearing pin, and the glass cover is hinged on bearing pin.
4. a kind of low energy consumption fiber product preparation method according to claim 2, it is characterised in that:The feeding barrel is for falling Taper type cylinder, the angle of inclination of the feeding barrel is 45 degree, and the feeding barrel outer barrel wall is provided with the connecting tube passed through for feed pipe, The connecting tube is provided with screw and is fixed feed pipe with connecting tube.
5. a kind of low energy consumption fiber product preparation method according to claim 1, it is characterised in that:The material blanking tube is inclined Arrange, the material blanking tube is made up of multistage differing tilt angles sectional pipe, and the angle of inclination of multistage sectional pipe is from high to low progressively Reduce.
CN201610652310.0A 2014-08-26 2014-08-26 A kind of low energy consumption fiber product preparation method Active CN106480514B (en)

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CN201410423980.6A CN104264243B (en) 2014-08-26 2014-08-26 A kind of melt spinning production technology
CN201610652310.0A CN106480514B (en) 2014-08-26 2014-08-26 A kind of low energy consumption fiber product preparation method

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Publication number Priority date Publication date Assignee Title
CN106436022A (en) * 2016-11-23 2017-02-22 天鼎丰非织造布有限公司 Preparing method for gray ultraviolet resistant non-woven

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CN104264243B (en) 2016-11-23
CN104264243A (en) 2015-01-07
CN106435767B (en) 2018-08-21
CN106435767A (en) 2017-02-22

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