CN205255373U - Automatic charge -in system based on a preheating -type plastics mould pressing material mixing section of thick bamboo - Google Patents

Automatic charge -in system based on a preheating -type plastics mould pressing material mixing section of thick bamboo Download PDF

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Publication number
CN205255373U
CN205255373U CN201520811172.7U CN201520811172U CN205255373U CN 205255373 U CN205255373 U CN 205255373U CN 201520811172 U CN201520811172 U CN 201520811172U CN 205255373 U CN205255373 U CN 205255373U
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CN
China
Prior art keywords
carrier gas
system based
mould pressing
distributor
molding compound
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Expired - Fee Related
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CN201520811172.7U
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Chinese (zh)
Inventor
向从华
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Chongqing Yuefa Daily Necessities Co Ltd
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Chongqing Yuefa Daily Necessities Co Ltd
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Priority to CN201520811172.7U priority Critical patent/CN205255373U/en
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Abstract

The utility model provides an automatic charge -in system based on a preheating -type plastics mould pressing material mixing section of thick bamboo, including a preheating -type plastics mould pressing material mixing section of thick bamboo and dosing device: the upper portion of the barrel of a preheating -type plastics mould pressing material mixing section of thick bamboo is provided with round platform shaft type carrier gas distributor, becomes the carrier gas pre -distributor on upper portion and the dilution zone of lower part with barrel internal partitioning, be provided with tangential gas inlet's carrier gas inlet on the carrier gas pre -distributor wall, be provided with the inlet pipe on the barrel, its both ends communicates with feeder hopper and dilution zone respectively, the dilution zone lower part is equipped with the discharging pipe. The dosing device includes conveyer device and a plurality of setting raw materials container of side above that, the conveyer device for transport mould pressing material, the raw materials container is the jar form of inversion for different mould pressing material or toughening agent is held and the volume that the exhaust mould pressing is expected can be controlled. The utility model has the advantages of mould pressing material misce bene, difficultly stop up, fragile and can realize automatic pay -off.

Description

A kind of automation feed system based on pre-heated Mold for Plastics binder blending cylinder
Technical field
The utility model belongs to plastic molding machine auxiliary equipment technical field, is specifically related to a kind of based on pre-heated Mold for PlasticsThe automation feed system of binder blending cylinder.
Background technology
Die press technology for forming is forming method the most ancient in plastic processing. Because other are with historical long, moulding skillArt is quite ripe, remains at present range of application and the most extensively occupy main in thermosetting plastics and part thermoplastics processingThe method for processing forming of status.
In actual production, conventionally use plastic molding machine as the tool of production, a certain amount of molding compound is put into metal pairIn mould, make molding compound fusing (or plasticizing) flow and be full of die cavity, and make molding compound generation curing reaction, finally make required shapeThe finished product of shape and structure. In actual production, manually molding compound is added in moulding press often, this will inevitably cause can be to rawProduct brings certain problem: because molding compound is generally multiple powdery or granular plastics, wherein also have the flexibilizer adding, thisIt is even that a little raw materials are difficult to blending under manual operation; Because blending is irregular, will inevitably make raw material, the flexibilizer of product each several partRatio difference, makes the quality of product very different.
Meanwhile, add now the molding compound of plastic molding machine all identical with room temperature, need first to heat with moulding press, then thermoplasticMoulding, production efficiency is low.
The plastic molding machine of current use mostly adopts artificial feed way, different molding compounds, the ratio of flexibilizerExample is adjusted inconvenient, can not realize automation charging, and labour intensity is large, efficiency is low. In addition, due to plastic molding machine operate portionsThe temperature of part is higher, and hand stock also exists certain potential safety hazard.
Summary of the invention
For prior art above shortcomings, the purpose of this utility model is to provide one to allow molding compound mix allEven and the not susceptible to plugging automation feed system based on pre-heated Mold for Plastics binder blending cylinder.
To achieve these goals, the technical solution adopted in the utility model is as follows:
Based on an automation feed system for pre-heated Mold for Plastics binder blending cylinder, it is characterized in that, comprise pre-heatedMold for Plastics binder blending cylinder and side's disposed thereon dosing device:
Described pre-heated Mold for Plastics binder blending cylinder comprises feed hopper and the cylindrical shell vertically arranging; Described cylindrical shell upperPortion is provided with the carrier gas distributor of round platform tubular, this carrier gas distributor by inner barrel be separated into top carrier gas pre-distributor andThe dilution zone of bottom; On described carrier gas pre-distributor wall, be provided with the carrier gas inlet of tangential admission; Described carrier gas distributorRound platform bus and the angle of axis be 25 ° ~ 45 °, on this carrier gas distribution wall, be evenly laid with some uniform flows hole, each evenTangent with carrier gas distributor outer wall and the tangential and carrier gas inlet of discharge orifice tangentially identical; Described feed hopper is arranged on one of cylindrical shellSide, is communicated with dilution zone by feed pipe; Described bottom, dilution zone is provided with discharge nozzle, for discharging the molding compound after blending.On the outer wall of described cylindrical shell, be provided with heater, for giving molding compound and the carrier gas heating in dilution zone.
Described dosing device comprises feed belt device and several sides' disposed thereon material container; DescribedFeed belt device formed by driving wheel, driven pulley and belt, belt ringwise, is placed on outside driving wheel and driven pulley, forMolding compound is delivered to feed hopper; Described material container is inverted tank shape, holds different molding compounds or flexibilizer, on itEnd has charging door, under lower end, has ingredients mouth, and ingredients mouth place is provided with batching by-pass valve control, for controlling the molding compound of dischargeAmount.
Further, on described discharge nozzle, be provided with discharge valve, for controlling the discharge rate of the molding compound after blending.
Further, on described feed pipe, be provided with material inlet valve, for controlling the amount of the molding compound that enters dilution zone.
Further, described uniform flow bore dia is 2~4mm, and the uniform flow hole gross area is carrier gas distributor internal surface area4~8%.
Further, described uniform flow hole is arranged on the differing heights of carrier gas distributor by group, and being somebody's turn to do on sustained heightGroup uniform flow hole is evenly offered on this highly corresponding circumference.
Further, the bottom of described cylindrical shell tilts to discharge nozzle place direction.
Further, described heater is electrothermal tube or dividing wall type heat exchanger.
Further, described ingredients mouth place is provided with flowmeter, or is provided with skin below ingredients mouth and between beltBelt scale, the dosage of discharging for monitoring material container.
Compared with prior art, the utlity model has following beneficial effect:
1, the utility model adopts the blending power of wind-force as molding compound, and molding compound is fully mixed in blending cylinder.
2,, because the raw material that enters plastic molding machine after blending mixes, make raw material, the flexibilizer of product each several partRatio is identical, has improved product quality.
3, the utility model adopts the design of its top feed, is not easy to stop up.
4, in blending cylinder, there is no other equipment, not fragile, maintenance cost is low.
5, the utility model can be realized in blending, and molding compound is carried out to preheating, can improve plastic molding machineProduction efficiency.
6, can realize the accurate control to different molding compounds, flexibilizer consumption, be conducive to improve the quality of products.
7, the utility model can be realized automation charging, has greatly reduced labour intensity, more safe and reliable.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the sectional top view of carrier gas distributor of the present utility model.
In accompanying drawing: 1-cylindrical shell; 2-feed hopper; 3-carrier gas distributor; 4-carrier gas pre-distributor; 5-dilution zone; 6-Carrier gas inlet; 7-feed pipe; 8-discharge nozzle; 9-feed belt device; 91-driving wheel; 92-driven pulley; 93-belt;10-material container.
Detailed description of the invention
Below in conjunction with specific embodiment, the utility model is described in further detail.
Based on an automation feed system for pre-heated Mold for Plastics binder blending cylinder, as shown in Figure 1 and Figure 2, comprise preheatingFormula Mold for Plastics binder blending cylinder and side's disposed thereon dosing device;
Described pre-heated Mold for Plastics binder blending cylinder comprises feed hopper 2 and the cylindrical shell 1 vertically arranging; Described cylindrical shellTop is provided with the carrier gas distributor 3 of round platform tubular, and this carrier gas distributor 3 becomes the carrier gas on top to divide in advance cylindrical shell 1 interior separationThe dilution zone 5 of cloth device 4 and bottom; On described carrier gas pre-distributor 4 walls, be provided with the carrier gas inlet 6 of tangential admission; DescribedThe round platform bus of carrier gas distributor 3 and the angle of axis are 25 ° ~ 45 °, are evenly laid with some on these carrier gas distributor 3 wallsUniform flow hole, tangent with carrier gas distributor outer wall and the tangential and carrier gas inlet 6 in each uniform flow hole tangentially identical; Described feed hopper2 are arranged on a side of cylindrical shell 1, are communicated with dilution zone 5 by feed pipe 7; Described 5 bottoms, dilution zone are provided with discharge nozzle 8, forMolding compound after blending is entered to plastic molding machine; On the outer wall of described cylindrical shell 1, be provided with heater, for giving dilution zoneMolding compound in 5 and carrier gas heating.
Described dosing device comprises feed belt device 9 and several sides' disposed thereon material container 10;Described feed belt device 9 is made up of driving wheel 91, driven pulley 92 and belt 93, and belt 93 ringwise, is placed on driving wheel 91Outside driven pulley 92, for molding compound being delivered to feed hopper 2; Described material container 10 is inverted tank shape, for holdingDifferent molding compounds or flexibilizer, its upper end has charging door, under lower end, has ingredients mouth, and ingredients mouth place is provided with batching and controlsValve, for controlling the amount of molding compound of discharge.
For convenient inlet amount and the load of regulating, on described discharge nozzle 8, be provided with discharge valve, for controlling blendingAfter the discharge rate of molding compound; On described feed pipe 7, be provided with material inlet valve, for controlling the molding compound that enters dilution zoneAmount.
Uniform flow hole size and percent opening directly affect mechanical strength and the carrier gas of distributor and pass through speed and the resistance of aperture.If hole is many or diameter is excessive, can make the mechanical strength of distributor reduce, carrier gas is little by the flowing velocity in hole, StirringKinetic energy deficiency can not reach expected effect, otherwise if hole is too small or very few, carrier gas is large by the resistance of distributor, disappearsThe energy of consumption is just large. Suitable bore dia and percent opening both can ensure that carrier gas, by the flow velocity of aperture, had enough kinetic energy, againCan make the dispersion fluidisation shape of gas-solid formation disperse in reactor body. Given this, finally determine described uniform flow bore dia be 2~4mm, and the uniform flow hole gross area is 4~8% of carrier gas distributor 3 internal surface areas, preferably 5%.
Described uniform flow hole is arranged on the differing heights of carrier gas distributor 3 by group, and this group uniform flow hole on sustained heightOn this highly corresponding circumference, evenly offer.
Convenient for discharge, the bottom of described cylindrical shell 1 tilts to discharge nozzle 8 place directions.
As one preferred embodiment, described heater is electrothermal tube or dividing wall type heat exchanger.
As one preferred embodiment, for accurately controlling the dosage of molding compound, described ingredients mouth place is provided withFlowmeter, or below ingredients mouth and between belt 93, be provided with belt conveyer scale, the dosage of discharging for monitoring material container 10.
In actual use, carrier gas can be used compressed air, nitrogen, carbon dioxide etc. and molding compound not to reactGas.
Operation principle of the present utility model is contained in different molding compounds or flexibilizer in each material container 10, by adjustingSave the aperture of the batching by-pass valve control on each material container 10 and control the amount of different molding compound and flexibilizer, then pass through belt93 are transported to feed hopper 2. Carrier gas imports from the carrier gas inlet 6 of cylindrical shell 1, tangentially enters in carrier gas pre-distributor 4, is rotated pre-Distribute, then the rotation tangential small-hole arranging on the truncated cone-shaped carrier gas distributor 3 enters dilution zone, form and there is strong shear actionRotating flow. Carrier gas rotation moves downward and mixes with the mold pressing raw material entering through feed pipe 7, under strong rotation blending effectMix, in blending, absorb heat energy, reach the object of raw material preheating. Leaving cylindrical shell finally by discharge nozzle 8 enters and mouldsMaterial moulding press.
Above-described embodiment of the present utility model is to be only explanation the utility model example, and is not to this realityWith the restriction of novel embodiment. For those of ordinary skill in the field, also can on the basis of the above descriptionTo make other multi-form variation and variations. Here cannot give exhaustive to all embodiments. Every this reality that belongs toThe apparent variation of amplifying out by novel technical scheme or the still row in protection domain of the present utility model of variation.

Claims (8)

1. the automation feed system based on pre-heated Mold for Plastics binder blending cylinder, is characterized in that, comprises pre-heated mouldingMaterial molding compound blending cylinder and side's disposed thereon dosing device;
Described pre-heated Mold for Plastics binder blending cylinder comprises feed hopper (2) and the cylindrical shell (1) vertically arranging; Described cylindrical shellTop is provided with the carrier gas distributor (3) of round platform tubular, and cylindrical shell (1) interior separation is become carrying of top by this carrier gas distributor (3)The dilution zone (5) of gas pre-distributor (4) and bottom; On described carrier gas pre-distributor (4) wall, be provided with carrying of tangential admissionGas import (6); The round platform bus of described carrier gas distributor (3) and the angle of axis are 25 ° ~ 45 °, at this carrier gas distributor (3)On wall, be evenly laid with some uniform flows hole, each uniform flow hole and carrier gas distributor outer wall are tangent and tangential and carrier gas inlet (6)Tangentially identical; Described feed hopper (2) is arranged on a side of cylindrical shell (1), is communicated with dilution zone (5) by feed pipe (7); DescribedBottom, dilution zone (5) be provided with discharge nozzle (8), for the molding compound after blending is entered to plastic molding machine; Described cylindrical shell (1)Outer wall on be provided with heater, for giving molding compound and the carrier gas heating in dilution zone (5);
Described dosing device comprises feed belt device (9) and several sides' disposed thereon material container (10);Described feed belt device (9) is made up of driving wheel (91), driven pulley (92) and belt (93), and belt (93) ringwise, overlapsOutside driving wheel (91) and driven pulley (92) for molding compound being delivered to feed hopper (2); Described material container (10) is downThe tank shape of putting, for holding different molding compounds or flexibilizer, its upper end has charging door, under lower end, has ingredients mouth, batchingMouthful place is provided with batching by-pass valve control, for controlling the amount of molding compound of discharge.
2. the automation feed system based on pre-heated Mold for Plastics binder blending cylinder according to claim 1, its feature existsIn, on described discharge nozzle (8), be provided with discharge valve, for controlling the discharge rate of the molding compound after blending.
3. the automation feed system based on pre-heated Mold for Plastics binder blending cylinder according to claim 1, its feature existsIn, on described feed pipe (7), be provided with material inlet valve, for controlling the amount of the molding compound that enters dilution zone.
4. the automation feed system based on pre-heated Mold for Plastics binder blending cylinder according to claim 1, its feature existsIn, described uniform flow bore dia is 2~4mm, and the uniform flow hole gross area is 4~8% of carrier gas distributor internal surface area.
5. the automation feed system based on pre-heated Mold for Plastics binder blending cylinder according to claim 4, its feature existsIn, described uniform flow hole is arranged on the differing heights of carrier gas distributor (3) by group, and this group uniform flow hole on sustained height is at thisHighly on corresponding circumference, evenly offer.
6. according to the arbitrary automation feed system based on pre-heated Mold for Plastics binder blending cylinder described in claim 1 ~ 5, itsBe characterised in that, the bottom of described cylindrical shell (1) tilts to discharge nozzle (8) place direction.
7. according to the arbitrary automation feed system based on pre-heated Mold for Plastics binder blending cylinder described in claim 1 ~ 5, itsBe characterised in that, described heater is electrothermal tube or dividing wall type heat exchanger.
8. the automation feed system based on pre-heated Mold for Plastics binder blending cylinder according to claim 1, its feature existsIn, described ingredients mouth place is provided with flowmeter, or is provided with belt conveyer scale below ingredients mouth and between belt (93), for prisonThe dosage that control material container (10) is discharged.
CN201520811172.7U 2015-10-20 2015-10-20 Automatic charge -in system based on a preheating -type plastics mould pressing material mixing section of thick bamboo Expired - Fee Related CN205255373U (en)

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Application Number Priority Date Filing Date Title
CN201520811172.7U CN205255373U (en) 2015-10-20 2015-10-20 Automatic charge -in system based on a preheating -type plastics mould pressing material mixing section of thick bamboo

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Application Number Priority Date Filing Date Title
CN201520811172.7U CN205255373U (en) 2015-10-20 2015-10-20 Automatic charge -in system based on a preheating -type plastics mould pressing material mixing section of thick bamboo

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105196464A (en) * 2015-10-20 2015-12-30 重庆跃发日用品有限公司 Automatic feeding system based on preheating type plastic molding compound blending cylinder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105196464A (en) * 2015-10-20 2015-12-30 重庆跃发日用品有限公司 Automatic feeding system based on preheating type plastic molding compound blending cylinder

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160525

Termination date: 20161020

CF01 Termination of patent right due to non-payment of annual fee