CN203049105U - Colored-spinning fiber production device based on three-basic-color theory - Google Patents
Colored-spinning fiber production device based on three-basic-color theory Download PDFInfo
- Publication number
- CN203049105U CN203049105U CN 201320009673 CN201320009673U CN203049105U CN 203049105 U CN203049105 U CN 203049105U CN 201320009673 CN201320009673 CN 201320009673 CN 201320009673 U CN201320009673 U CN 201320009673U CN 203049105 U CN203049105 U CN 203049105U
- Authority
- CN
- China
- Prior art keywords
- master batch
- spinning
- color matching
- feed bin
- storage bin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
Images
Landscapes
- Artificial Filaments (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
The utility model relates to a colored-spinning fiber production device based on the three-basic-color theory. The purpose is that the device can be used for producing qualified colored-spinning fiber and has the advantage of being simple in structure. The technical scheme is that the colored-spinning fiber production device based on the three-basic-color theory comprises an extruding machine and a raw material bucket, wherein the extruding machine is used for extruding chemical fiber master batches out in a melt mode, and the raw material bucket is communicated with the extruding machine and used for providing chemical fiber slices. The colored-spinning fiber production device based on the three-basic-color theory is characterized by further comprising a color matching device used for providing the master batches, and the color matching device is composed of a red master batch storage bin, a yellow master batch storage bin and a blue master batch storage bin, wherein all the master batch storage bins are respectively provided with a color matching metering pump. Output pipelines of the red master bitch storage bin, the yellow master batch storage bin and the blue master bitch storage bin are combined, then combined to be a conveying pipeline with an output pipeline of the extruding machine, pass through a static mixer, a dynamic mixer and a melt distributor in sequence and then are divided into a plurality of paralleled pipelines. Each pipeline is sequentially communicated with a spinning metering pump and a spinning spraying nozzle.
Description
Technical field
The utility model belongs to the production of chemical fibre field, is specifically related to the production equipment that look spins fiber.
Background technology
Look spins fiber and claims coloured fiber, spun-dyed fibre again.The colouring agent that look spins normal use in the fiber production has inorganic pigment, organic pigment, carbon black and DISPERSE DYES etc., also can be made into Masterbatch and uses.Masterbatch at present commonly used is produced look as colouring agent and is spun fiber.Add the Masterbatch of appropriate amount in polymerization process or when spinning, behind spinning screw fusion, stirring, extrusion molding, colouring agent namely is evenly dispersed in the fiber, and its fiber is that look spins fiber.This technology belongs to physics dyeing, its advantage be painted, spinning can be carried out continuously, uniform coloring, COLOR FASTNESS is good, dye-uptake is high, with short production cycle, cost is low, pollution is few, and can make some high-orientations, non-polar fibers such as terylene, polypropylene fibre etc. painted.
But this technology also exists certain defective.Because this technology is checked colors, made 5 stages such as Masterbatch, production sample, client's affirmation and batch process and form by beating tinctorial pattern, 4 different enterprises such as whole process of production needs clothes production enterprise, the enterprise of weaving cotton cloth, master batch manufacturing enterprise, spinning enterprise cooperate together and finish.And the link complexity, finishing a sample needs time more than one month at least.If one time sample product is defective, also need repeat same process, till 4 sides can both accept, had a strong impact on the delivery cycle of look textile product.In addition, spinning enterprise is for raising the efficiency, and according to the maximized principle configuration of unit production capacity spinning equipment, this equipment disposes and be unfavorable for small lot sample and the production of look textile product, has limited the new product popularization.Moreover, in order to produce versicolor look textile product, though spinning enterprise has laid in versicolor Masterbatch, because look textile product color ever-changing, still can not satisfy client's demand fully.
In recent years, fast development along with China's textile industry, it is increasing that look spins the supply of fiber, existing look spins the demand that fiber production technology can not adapt to and satisfy modern textile technology, is necessary to study a kind of quick, simple, reliable look for this reason and spins fiber production method and corresponding production equipment.
The utility model content
Technical problem to be solved in the utility model is: overcome the deficiency of above-mentioned background technology, provide a kind of look to spin fiber production apparatus, this equipment should be able to be produced qualified look and spin fiber, and has characteristic of simple structure.
The technical solution adopted in the utility model is:
A kind of look based on the principle of three primary colours spins fiber production apparatus, comprises the extruder that the chemical fibre master batch is melt extruded and the Raw material pail that is communicated with to provide the chemical fibre section with extruder; It is characterized in that this equipment comprises that also one provides the color matching device of Masterbatch, this color matching device is by red master batch feed bin, yellow masterbatch feed bin and the blue masterbatch pellet storehouse of configuration color matching measuring pump are formed respectively; After the output channel in described red master batch feed bin, yellow masterbatch feed bin and blue masterbatch pellet storehouse merges, merge into a conveyance conduit with the output channel of aforementioned extruder again, process is by being divided into parallel some pipelines again behind static mixer, dynamic mixer and the melt distributor successively then, and each pipeline all is communicated with spinning pump and spinning nozzle successively.
The output channel in the output channel of the output channel of described red master batch feed bin, yellow masterbatch feed bin and blue masterbatch pellet storehouse disposes a color matching measuring pump respectively.
The beneficial effects of the utility model are: according to the three primary colours color theory, the color matching measuring pump is according to colour formula, adjust the injection ratio of three primary colours master batch, the three primary colours master batch is fully mixed with melt, realize the online color matching of computer and toning, enter spinning manifold then and carry out spinning, produce versicolor look and spin fiber.Color matching measuring pump group can be matched colors and the output requirement according to difference according to color matching ratio and the collaborative work of output ratio, automatic switchover color matching ratio, adjustment flow; Can also production gradual change color fibre product.Its good product quality, the COLOR FASTNESS height, water-fastness, resistance to wear; And technology is simple, toning is easy, rich color, can realize on-line automatic color matching and toning; Related equipment all can be continued to use existing equipment, and it is few to have an equipment investment, and production cost is low, advantage of wide range of application.
Description of drawings
Fig. 1 is the system architecture schematic diagram of the related equipment of the utility model.
The specific embodiment
Further specify below in conjunction with embodiment shown in the drawings.
Look shown in the drawings spins fiber production apparatus, comprises the two-way output channel; Wherein a route Raw material pail 1 to be communicated with extruder 2(power be extruder motor 3) after output channel, the chemical fibre of handling through super-dry in Raw material pail section melt extrudes the formation melt by extruder, again by this output channel output.Another road is the output channel of color matching device 13, and this color matching device is by red master batch feed bin 4, yellow masterbatch feed bin 5 and the blue masterbatch pellet storehouse 6 of configuration color matching measuring pump 7 are formed respectively.The two-way output channel is merged into a conveyance conduit, is divided into parallel some pipelines again through behind static mixer 8, dynamic mixer 9 and the melt distributor 10 successively then, and each pipeline all is communicated with spinning pump 11 and several spinning nozzles 12 successively.
Among the figure as seen: the output channel in the output channel of the output channel of described red master batch feed bin 4, yellow masterbatch feed bin 5 and blue masterbatch pellet storehouse 6, dispose respectively one the color matching measuring pump 7; Each measuring pump of matching colors only need just can dispose the secondary colour master batch of appropriate ratio by control instruction (manual command or computer are set instruction) work; The secondary colour master batch again with the extruder output channel in melt merge, by fully the mixing of static mixer 8 and dynamic mixer 9, fusion, be divided into some roads by melt distributor 10, fiber is spun through the look that becomes required color behind spinning pump 11 and the several parallel spinning nozzle 12 successively in each road.
In addition, the master batch of corresponding color is placed in red master batch feed bin, yellow masterbatch feed bin and blue masterbatch pellet storehouse separately; Static mixer 8 is formed melt mixed device 14 with dynamic mixer 9; Measuring pump 11 is formed device for spinning 14 with several spinning nozzles 12.
Extruder in the utility model, Raw material pail, color matching measuring pump, the feed bin of placing each Masterbatch, static mixer, dynamic mixer, melt distributor, spinning pump, spinning nozzle and other all devices, equipment and utensil are all identical with existing spinning machinery; Directly outsourcing obtains.
Embodiment 1; Produce black polyamide fibre look and spin fiber, production technology is as follows:
Polyester slice inherent viscosity IV=0.64dl/g, three primary colours master batch inherent viscosity IV=0.50dl/g.Polyester slice is delivered to the extruder charge door by gravity, and extruder adopts Electric heating, and heating-up temperature is 270 ~ 285 ℃, and polyester slice is melt extruded, and enters the melt Conveying pipeline; The three primary colours master batch under 130 ℃ of conditions, behind dry 8 ~ 10h, guarantees master batch moisture content 30ppm through the gap vacuum drum, delivers to master batch and adds feed bin; The color matching measuring pump is according to the colour formula of the yellow 33%+ indigo plant 34% of red 33%+, adjust the injection ratio of three primary colours master batch, enter the melt mixed device and mix with polyester fondant, by the fondant filter filtration of 15 ~ 25 μ m specifications, remove impurity, be provided with spinning pump behind the filter, guarantee melt pressure 〉=10Mpa, 290 ℃ of melt temperatures, measure by spinning pump again, melt pressure behind the measuring pump is 15Mpa, by melt distributor, enters spinning manifold and carries out spinning.Melt is by the circular spinnerets of circular spinning nozzle (aperture is 0.18mm), and the gained tow through the ring blast-cold but obtains the black look behind the bucket that oils, reels, falls and spins fiber.In above-mentioned operation, the ring blowing temp is 22 ℃, and wind speed 0.6m/s, draw ratio are 4.2,155 ℃ of setting temperatures, and draft speed 270mm/min, product quality indicator is:
Color: black
Line density: 1.56dtex
Fracture strength: 5.2CN/dtex
Extension at break: 28.0%
Crimpness: 13.0%
Shearing length: 38mm.
Embodiment 2; Produce red polyamide fibre look and spin fiber.
Materials of the synthetic fibre and production process are substantially the same manner as Example 1, and difference is: the color matching measuring pump is closed Huang, blue measuring pump according to red 100% colour formula, adjusts the injection ratio of three primary colours master batch, obtains red polyamide fibre look and spin fiber after spinning.
Claims (2)
1. the look based on the principle of three primary colours spins fiber production apparatus, comprises the extruder (2) that the chemical fibre master batch is melt extruded and the Raw material pail (1) that is communicated with to provide the chemical fibre section with extruder; It is characterized in that this equipment comprises that also one provides the color matching device of Masterbatch, this color matching device is by red master batch feed bin (4), yellow masterbatch feed bin (5) and the blue masterbatch pellet storehouse (6) of configuration color matching measuring pump (7) are formed respectively; After the output channel in described red master batch feed bin, yellow masterbatch feed bin and blue masterbatch pellet storehouse merges, merge into a conveyance conduit with the output channel of aforementioned extruder again, pass through successively then by being divided into parallel some pipelines again behind static mixer (8), dynamic mixer (9) and the melt distributor (10), each pipeline all is communicated with spinning pump (11) and spinning nozzle (12) successively.
2. a kind of look according to claim 1 based on the principle of three primary colours spins fiber production apparatus, it is characterized in that: the output channel in the output channel of the output channel of described red master batch feed bin, yellow masterbatch feed bin and blue masterbatch pellet storehouse, dispose a color matching measuring pump respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320009673 CN203049105U (en) | 2013-01-08 | 2013-01-08 | Colored-spinning fiber production device based on three-basic-color theory |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320009673 CN203049105U (en) | 2013-01-08 | 2013-01-08 | Colored-spinning fiber production device based on three-basic-color theory |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203049105U true CN203049105U (en) | 2013-07-10 |
Family
ID=48732081
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320009673 Withdrawn - After Issue CN203049105U (en) | 2013-01-08 | 2013-01-08 | Colored-spinning fiber production device based on three-basic-color theory |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203049105U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103046144A (en) * | 2013-01-08 | 2013-04-17 | 浙江裕鑫聚磐实业有限公司 | Trichromatic theory pun-dyed fiber production method and trichromatic theory pun-dyed fiber production equipment |
| CN106480514A (en) * | 2014-08-26 | 2017-03-08 | 诸暨市新丝维纤维有限公司 | A kind of low energy consumption fiber product preparation method |
| CN109112655A (en) * | 2018-06-15 | 2019-01-01 | 高君超 | First wife Se Si and its preparation process |
-
2013
- 2013-01-08 CN CN 201320009673 patent/CN203049105U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103046144A (en) * | 2013-01-08 | 2013-04-17 | 浙江裕鑫聚磐实业有限公司 | Trichromatic theory pun-dyed fiber production method and trichromatic theory pun-dyed fiber production equipment |
| CN103046144B (en) * | 2013-01-08 | 2016-02-24 | 浙江裕鑫聚磐实业有限公司 | A kind of look based on the principle of three primary colours spins fiber production method and equipment |
| CN106480514A (en) * | 2014-08-26 | 2017-03-08 | 诸暨市新丝维纤维有限公司 | A kind of low energy consumption fiber product preparation method |
| CN106480514B (en) * | 2014-08-26 | 2018-07-20 | 诸暨市新丝维纤维有限公司 | A kind of low energy consumption fiber product preparation method |
| CN109112655A (en) * | 2018-06-15 | 2019-01-01 | 高君超 | First wife Se Si and its preparation process |
| CN109112655B (en) * | 2018-06-15 | 2021-03-02 | 高君超 | Primary color matching silk and preparation process thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103046144B (en) | A kind of look based on the principle of three primary colours spins fiber production method and equipment | |
| CN106381534B (en) | A kind of preparation method without dye 6 color silk of polyamide fibre | |
| CN101498056B (en) | Equipment and method for melt direct spinning online multicomponent adding production color and functional fibre | |
| CN102199805B (en) | Method for preparing ultrahigh molecular weight polyethylene (UHMWPE) colored fibre | |
| CN103215656B (en) | The solvent carrier of polyester fiber spins front original liquid coloring technique | |
| CN101597814A (en) | The method of direct preparation of coloured polylactic acid fiber by polylactic acid polymer melt | |
| CN103243414B (en) | A kind of preparation method of the coloured low denier industrial yarn of chinlon 66 | |
| CN102677239B (en) | Environment-friendly heather grey effect composite deformation filament yarn production process | |
| CN102400236A (en) | Solid color master batch composite as well as preparation method and application thereof | |
| CN203320192U (en) | Melt direct-spinning on-line addition system | |
| CN103255498A (en) | Method for preparing colored polyester fiber by coloring stock solution | |
| CN110820062B (en) | Composite fiber with accurate and controllable color | |
| CN108486659A (en) | A kind of preparation method of colored polyester filament | |
| CN203049105U (en) | Colored-spinning fiber production device based on three-basic-color theory | |
| CN105442078A (en) | Method for preparing colored polyester fibers through stock solution coloring | |
| CN105133066B (en) | A kind of preparation method of ultra-high molecular weight polyethylene colored fibers | |
| CN107227496A (en) | A kind of preparation method and equipment of polyamide coloured fiber | |
| CN102953148B (en) | Low-melting-point polyester skin core composite colored fiber and production method thereof | |
| CN105887232A (en) | Method for preparing special black polyester short fiber for wire harness material | |
| CN102912463B (en) | black terylene staple fibre production system | |
| CN105568418A (en) | Polyamide 6-fine-denier fully-drawn black original silk and production method thereof | |
| CN101173372A (en) | Technique for producing coloured polyester filament yarn by melt direct spinning | |
| CN101348946A (en) | Improved method for producing colored and differential terylene fibre by melt direct spinning on-line adding technology | |
| CN108866672B (en) | Method for improving brilliance and tinting strength of polyester fiber | |
| CN104451916A (en) | Production process for black nylon stretch yarns |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130710 Effective date of abandoning: 20160224 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |