CN106447008B - Multi-chip contact type intelligent card milling groove packaging personalized production line - Google Patents

Multi-chip contact type intelligent card milling groove packaging personalized production line Download PDF

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Publication number
CN106447008B
CN106447008B CN201610900418.7A CN201610900418A CN106447008B CN 106447008 B CN106447008 B CN 106447008B CN 201610900418 A CN201610900418 A CN 201610900418A CN 106447008 B CN106447008 B CN 106447008B
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card
chip
packaging
conveying
equipment
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CN106447008A (en
Inventor
魏广来
王开来
房训军
徐飞
李南彪
赖汉进
黄文豪
岳亚涛
郑鸿飞
张长建
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Guangzhou Mingsen Technologies Co Ltd
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Guangzhou Mingsen Technologies Co Ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07745Mounting details of integrated circuit chips
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/072Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips the record carrier comprising a plurality of integrated circuit chips
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Credit Cards Or The Like (AREA)

Abstract

The invention discloses a multi-chip contact type intelligent card milling groove packaging personalized production line, which comprises a milling groove device, a packaging device and a personalized device which are connected together; the packaging equipment comprises a packaging module, wherein the packaging module comprises a chip tape supply mechanism, a chip blanking mechanism and a chip carrying packaging mechanism; two packaging stations are arranged at the positions corresponding to the packaging modules in the card conveying guide rail of the slot milling equipment, and a card positioning mechanism is arranged at each packaging station; the chip tape feeding mechanisms are two, and each chip tape feeding mechanism comprises a chip tape and a chip tape conveying mechanism; the chip tapes in the two chip tape supply mechanisms extend in parallel in a direction perpendicular to the card conveying direction, and the conveying directions of the chip tapes in the two chip tape supply mechanisms are opposite. The production line is suitable for the milling groove packaging of the single-chip card and the multi-chip card, and has the advantages of high packaging speed, high production efficiency, high packaging precision and the like.

Description

Multi-chip contact type intelligent card milling groove packaging personalized production line
Technical Field
The invention relates to smart card manufacturing equipment, in particular to a multi-chip contact type smart card milling groove packaging personalized production line.
Background
In the production process of the contact type smart card, the processing of three working procedures of milling grooves, packaging and personalization are needed. Wherein, the packaging refers to the packaging chip in the card. Before packaging the chip, a chip groove for accommodating the chip needs to be milled on the card, so that the packaging processing of the card is mainly divided into two main procedures of groove milling and packaging, wherein the groove milling is completed by groove milling equipment, and the packaging processing is completed by packaging equipment.
A common smart card has one chip in each card, but some cards have a plurality of chips, for example, two chips, four chips, and the like. The chips in these multichip cards are divided into two parts and arranged at two ends of the card, the directions of the chips at different ends are opposite (in the four corners of the chip, the bevel edges are arranged at one corner, the positions of the bevel edges are different, the directions of the chips are different, see fig. 5), and the directions of the chips at the same end are consistent. The chips located at one end of the card are referred to as a first set of chips, and the chips located at the other end of the card are referred to as a second set of chips; the two sets of chips are oriented 180 ° apart in the card. The chip before encapsulation is blanked from the chip belt by a chip blanking mechanism, the blanked chips are consistent and fixed in orientation, and the chip is transported to an encapsulation station by a chip transporting mechanism to be encapsulated in a chip groove of the card during encapsulation.
The defects of the prior intelligent card milling groove, packaging and personalizing equipment are as follows:
1. the slot milling, packaging and personalizing processes are respectively completed by three independent devices, and the transfer of the card between the two devices occupies more production time and has low production efficiency.
2. The existing slot milling equipment is generally used for packaging single-chip cards, and when the slot milling equipment is used for packaging multi-chip cards, the cards need to be rotated 180 degrees or the chips need to be rotated 180 degrees, so that the second group of chips can be accurately packaged in the packaging slots of the cards; because the chip or the card needs to be rotated in the packaging process, on one hand, the packaging speed is low, the production efficiency is low, and on the other hand, the packaging precision of the chip is easily affected.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a multi-chip contact type intelligent card slot milling packaging personalized production line, which not only can continuously finish slot milling, packaging and personalized processing of cards, but also is suitable for slot milling packaging of single-chip cards and multi-chip cards.
The aim of the invention is achieved by the following technical scheme:
the utility model provides a multicore piece contact smart card milling flutes encapsulation personalized production line which characterized in that, including milling flutes equipment, encapsulation equipment and the personalized equipment of link together, wherein:
the slot milling equipment comprises a card conveying mechanism, and a card issuing module and a slot milling module which are sequentially arranged along the card conveying direction;
the packaging equipment comprises a card conveying mechanism, a packaging module and a hot-pressing module which are sequentially arranged along the card conveying direction;
the personalization equipment comprises a card conveying mechanism, a card writing module, a laser coding module and a card receiving module which are sequentially arranged along the card conveying direction;
a card transition transfer mechanism is arranged between the tail end of the slot milling equipment and the beginning end of the packaging equipment;
a card transition conveying device is arranged between the packaging equipment and the starting end of the personalizing equipment;
the packaging module comprises a chip belt supply mechanism, a chip blanking mechanism and a chip carrying packaging mechanism; wherein, two packaging stations are arranged at the positions corresponding to the packaging modules in the card conveying guide rail of the slot milling equipment, and each packaging station is provided with a card positioning mechanism; the chip tape feeding mechanisms are two, and each chip tape feeding mechanism comprises a chip tape and a chip tape conveying mechanism; the chip belts in the two chip belt feeding mechanisms extend in parallel along the direction perpendicular to the card conveying direction, and the conveying directions of the chip belts in the two chip belt feeding mechanisms are opposite; the chip blanking mechanisms are two, and each chip blanking mechanism comprises a blanking die and a blanking executing mechanism arranged below the blanking die; two die tapes in the two die tape supply mechanisms respectively pass under the blanking die of one of the die tape blanking mechanisms.
In a preferred embodiment of the present invention, in the slot milling apparatus, two slot milling modules are provided, and a rotation mechanism for rotating the card by 180 ° is disposed between the two slot milling modules; each slot milling module is followed by a chip cleaning mechanism. The two milling groove modules are adopted, and each milling groove module is respectively responsible for processing the chip groove at one end of the card, so that the distance of movement of the milling groove module during milling the groove is shorter, and the production efficiency is improved; the rotating mechanism has the function that after the chip slot at one end of the card is milled, the rotating mechanism rotates the chip slot by 180 degrees, and the next slot milling module mills the other end of the card; the chip cleaning mechanism is used for removing residual chips in and around the milled chip groove and ensuring the cleaning of the clamping surface.
In a preferred embodiment of the present invention, in the packaging apparatus, the number of the heat pressing modules is two, and a rotation mechanism for rotating the card by 180 ° is provided between the two groups of heat pressing modules. The two groups of hot-pressing modules are adopted, and each group of hot-pressing modules is respectively responsible for the hot-pressing treatment of the chips at one end of the card, so that the production efficiency is improved, the number of the hot-pressing modules in each group of hot-pressing modules can be flexibly set according to the number of the chips, and generally the number of the hot-pressing modules in each group of hot-pressing modules is the same as the number of the chips in one end of the card, namely, each hot-pressing module is responsible for the hot-pressing treatment of one chip, so that each hot-pressing module only needs to move up and down during working and does not need to be transferred among different chips. The rotating mechanism has the function that after the hot pressing treatment of the chip at one end of the card is finished, the chip is rotated 180 degrees by the rotating mechanism, and the chip at the other end of the card is subjected to the hot pressing treatment by the next group of hot pressing modules.
In a preferred scheme of the invention, in the personalized equipment, two card writing modules are arranged and are rotary disc type card writing devices; the number of the laser coding modules is two; and a chip detection device for detecting a chip is arranged between the laser code printing and card collecting module. The two turntable type card writing devices are arranged, so that the production efficiency is improved, and enough time is provided for card writing of each card; two laser coding modules are arranged to be matched with two rotary disc type card writing devices, so that the production efficiency is improved; the chip detection device is arranged to detect whether the read-write function of the chip is normal or not and whether the information of the chip is correct or not, so that the rejection rate is reduced.
In a preferred embodiment of the present invention, the end portion of the card conveying rail of the slot milling apparatus and the beginning portion of the card conveying rail of the packaging apparatus are staggered with each other and have an overlapping portion, and the card transition transfer mechanism is disposed at a position corresponding to the overlapping portion; the card transition transfer mechanism comprises a carrying arm, a vacuum suction head arranged on the carrying arm, a vertical driving mechanism for driving the carrying arm to vertically move, and a card transfer power mechanism for driving the carrying arm to move between card conveying guide rails of two devices; the carrying arm and the vacuum suction head are arranged above the corresponding area of the overlapped part; the vacuum suction head is connected with a negative pressure device.
In a preferred embodiment of the present invention, the card transition transport device includes a card transition transport mechanism, a card temporary storage slot, a card transfer mechanism for transferring a card from a card discharge station of the card transition transport mechanism to the card temporary storage slot, and a card issuing mechanism for sending the card in the card temporary storage slot to a start end of a card transport of the personalization equipment, wherein:
the card transition conveying mechanism comprises a transition guide rail and a card shifting mechanism, wherein the transition guide rail is provided with a card feeding station and a card discharging station at the beginning end and the tail end along the card conveying direction; the transition guide rail at the card feeding station is in butt joint with the tail end of the card conveying guide rail of the card conveying mechanism of the packaging equipment so that a card conveying channel of the card conveying mechanism of the packaging equipment is communicated with the card feeding station of the card transition mechanism;
the card shifting mechanism comprises a card shifting synchronous belt and a card shifting power mechanism for driving the card shifting synchronous belt to operate, wherein the card shifting synchronous belt is provided with a shifting tooth for shifting cards, and the card shifting synchronous belt is provided with a working part which enters the transition guide rail;
the card transfer mechanism comprises a card pushing component which pushes the card and a card pushing power mechanism which pushes the card pushing component to make vertical movement; the card temporary storage groove is positioned below a card discharging station of the card transition conveying mechanism; the card pushing component is vertically opposite to the card temporary storage groove;
The card issuing mechanism is positioned at the head end of the card conveying mechanism of the personalized equipment and below the temporary storage groove of the card, and comprises a card issuing sucker and a card issuing power mechanism for driving the card issuing sucker to vertically move.
By the card transition conveying device, the card conveying steps between the connected packaging equipment and the personalized equipment are inconsistent, so that the debugging difficulty of the two equipment is greatly reduced; and when the personalized equipment breaks down, the card transition conveying device can temporarily store the card, so that the packaging equipment can still continue to operate for a certain time. In addition, as the transition guide rail at the card feeding station is in butt joint with the tail end of the card feeding guide rail of the card feeding mechanism of the packaging equipment, the card feeding channel of the card feeding mechanism of the packaging equipment is communicated with the card feeding station of the card transition mechanism, so that the card feeding mechanism of the packaging equipment drives the intelligent card to directly enter the card feeding station of the card transition conveying mechanism without transferring through other mechanisms, the card transition time is saved, and the card transition conveying device is more compact in structure and smaller in volume.
According to a preferred scheme of the invention, the card pulling power mechanism comprises a motor, a motor fixing plate and a card pulling synchronous pulley, wherein the motor is arranged on the motor fixing plate; the card conveying mechanism of the packaging equipment comprises a card shifting synchronous belt and a synchronous pulley, wherein a main shaft of the motor is connected with a driving synchronous pulley in the synchronous pulley of the card conveying mechanism of the packaging equipment, and the main shaft of the motor is connected with the driving synchronous pulley in the card shifting synchronous pulley of the card shifting power mechanism through a constant-speed transmission mechanism; the constant-speed transmission mechanism consists of a pair of gears with the same size and the same number of teeth, wherein one gear is coaxially connected with a main shaft of the motor, and the other gear is coaxially connected with a driving synchronous pulley in a card-shifting synchronous pulley of the card-shifting power mechanism.
Through setting up the card power unit that dials of above-mentioned structure can make the card conveying mechanism of encapsulation equipment and dial a power supply with card power unit sharing, simplify the structure, save the cost, and make the card conveying mechanism of encapsulation equipment and card transition conveying mechanism dial the card pace unanimous to realize dialling the card in step, improve and dial card efficiency. The constant-speed transmission mechanism with the structure is arranged to enable the card conveying mechanism and the card poking power mechanism of the packaging equipment to share one power source, so that the card conveying mechanism of the packaging equipment is consistent with the card poking step of the card transition conveying mechanism, and synchronous card poking is realized; in addition, the gear transmission has the advantages of compact structure and accurate transmission ratio.
In a preferred embodiment of the present invention, among the plurality of chips of the card, the chip located at the front end of the card is a first group of chips and the chip located at the rear end is a second group of chips along the conveying direction of the card; the two packaging stations are a first packaging station and a second packaging station in sequence along the card conveying direction; the two blanking dies of the two chip blanking mechanisms are a first blanking die and a second blanking die in sequence along the card conveying direction; the direction of the chips punched in the first punching die is consistent with the direction of the chips in the first group, and the direction of the chips punched in the second punching die is consistent with the direction of the chips in the second group; the first blanking die is arranged at a position corresponding to the first packaging station, and in the card conveying direction, a punching hole on the first blanking die is positioned at a position corresponding to a first group of chip packaging grooves of the cards in the first packaging station; the second blanking die is arranged at a position corresponding to the second packaging station, and in the card conveying direction, a punching hole on the second blanking die is positioned at a position corresponding to a second group of chip packaging grooves of the cards in the second packaging station.
In a preferred embodiment of the present invention, in each die-chip punching mechanism, the punching actuator includes a punching support, a punching rod for punching the die-chip from the die-chip tape, a punching rod fixing base for fixing the punching rod, and a punching driving mechanism for driving the punching rod fixing base to reciprocate vertically; the punching driving mechanism comprises a driving air cylinder, a swinging rod, a driving wheel and a driving seat, wherein a cylinder body of the driving air cylinder is hinged on a punching support, a telescopic rod of the driving air cylinder is hinged at the lower end of the swinging rod, the middle part of the swinging rod is hinged on the punching support, and the upper end of the swinging rod is connected with the driving wheel through a rotating shaft; the driving seat is internally provided with a driving groove, the driving wheel is arranged in the driving groove, and the upper part of the driving seat is connected with the punching rod fixing seat.
Preferably, die-cut pole fixing bases in the two chip blanking mechanisms are mutually and closely arranged, and the close surfaces of the two die-cut pole fixing bases are inclined surfaces which form acute angles with the card conveying direction; a guide rod is arranged between the punching rod fixing seat and the punching support. The purpose of adopting this preferred scheme is, under the prerequisite that has enough positions to set up in the die-cut pole fixing base in guaranteeing the guide bar, reduce as far as possible two die-cut pole fixing bases and put together (along card conveying direction) length to let two blanking mould setting be as close as possible, thereby the stroke when chip transport encapsulation mechanism is changing the transport chip between two blanking moulds is shorter, further saves time.
According to the more optimized scheme of the punching rod fixing seats, the two punching rod fixing seats are combined together to form a rectangle, the included angle between the close faces of the two punching rod fixing seats and the conveying direction of the card is 45 degrees, so that each punching rod fixing seat is approximately triangular, and therefore a guide rod can be arranged at the corresponding positions of three corners of the triangular punching rod fixing seats respectively, and the space in the punching rod fixing seats is fully utilized to obtain a stable guide effect.
In the above-mentioned chip blanking mechanism, die-cut support is including the mould fixing base that is used for fixed blanking mould, is equipped with the chip area passageway in this mould fixing base in with the blanking mould corresponds the department, the chip area passes in this chip area passageway.
Compared with the prior art, the invention has the following beneficial effects:
1. by combining the slot milling equipment, the packaging equipment and the personalization together, the time for transferring the personal card is reduced, and the production efficiency is improved.
2. In the encapsulation module of encapsulation equipment, through setting up two chip area feed mechanisms and two chip blanking mechanisms to let the direction of delivery of two chip area opposite, make the orientation of the chip that two chip blanking mechanisms rush out unanimous with the orientation of first group chip and second group chip on the card respectively, need not to rotate the chip in the in-process of encapsulating the chip to the chip groove like this, not only save encapsulation time, improve encapsulation speed and efficiency, avoided the chip to rotate the accumulated error that brings moreover, make the encapsulation precision of chip also obtain improving.
3. Through setting up two encapsulation stations, let first group chip and the second group chip in the card accomplish the encapsulation respectively in different encapsulation stations, can reduce the stroke of chip transport encapsulation mechanism in the transport chip in-process, save encapsulation time equally, improve encapsulation speed and efficiency.
4. The chip package device not only can be used for chip packaging of the multi-chip card, but also can be used for chip packaging of the single-chip card.
Drawings
Fig. 1 is a schematic structural diagram (chassis not shown) of a personalized production line for multi-chip contact type smart card slot packages according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of the combined structure of the slot milling apparatus and the packaging apparatus of fig. 1 (showing a chassis).
Fig. 3 is a schematic diagram of the structure of the personalizing device of fig. 1.
Fig. 4 is a schematic structural view of the main body portion of the slot milling apparatus and the packaging apparatus of fig. 2.
Fig. 5 is a schematic structural diagram of a four-core smart card according to the present invention.
Fig. 6 is a schematic perspective view of the package module in fig. 4.
Fig. 7-9 are schematic diagrams of the package module shown in fig. 6, in which fig. 7 is a front view, fig. 8 is a bottom view, and fig. 9 is a perspective view.
Fig. 10 is a schematic perspective view of a die-cutting mechanism in the package module shown in fig. 6.
Fig. 11 to 13 are schematic structural views of a die cutting driving mechanism in the die cutting mechanism shown in fig. 10, wherein fig. 11 is a front view, fig. 12 is a sectional view A-A of fig. 11, and fig. 13 is a perspective view.
Fig. 14 is a schematic perspective view of a punching die, a punching rod and a punching rod fixing base in the die-chip punching mechanism shown in fig. 10.
Fig. 15 and 16 are schematic structural views of a die-cutting rod and a die-cutting rod holder in the die-cutting mechanism shown in fig. 10, wherein fig. 15 is a front view and fig. 16 is a perspective view.
Fig. 17 and 18 are schematic mechanical views of a card positioning mechanism in the chip packaging apparatus shown in fig. 6, wherein fig. 17 is a front view and fig. 18 is a perspective view.
Fig. 19 is a schematic perspective view of a positioning pushing seat and a positioning pushing roller in the card positioning mechanism shown in fig. 17 and 18.
Fig. 20-24 are schematic structural views of the card transition mechanism in fig. 1, wherein fig. 20 is a front view, fig. 21 is a right side view, fig. 22 is a top view, and fig. 23 is a perspective view.
Fig. 24-26 are schematic structural views of the card transition conveying device in fig. 1, wherein fig. 24 is a front view, fig. 25 is a top view, and fig. 26 is a perspective view.
Fig. 27 is a schematic perspective view of the card transitional conveying device shown in fig. 24-26 after the card conveying mechanism of the personalizing equipment is removed.
Fig. 28 is a schematic view showing a connection between a card transport mechanism and a card transition transport mechanism of the packaging apparatus in the card transition transport device shown in fig. 24 to 26.
Fig. 29 is a schematic view of the medium speed drive mechanism of the card transition transport apparatus of fig. 24-26.
Fig. 30 is an enlarged view of a portion of the card ejection station of the card transition transport shown in fig. 24-26.
Fig. 31 is a schematic view of a card temporary storage slot in the card transition conveying device shown in fig. 24-26.
Fig. 32 is a schematic perspective view of a card issuing mechanism in the card transitional conveying device shown in fig. 24-26.
Fig. 33 is a schematic view of the working principle of the card transitional conveying device shown in fig. 24-26, wherein an arrow in the drawing indicates a conveying track of a card.
Detailed Description
The present invention will be described in further detail with reference to examples and drawings, but embodiments of the present invention are not limited thereto.
Referring to fig. 1, the multi-chip contact type smart card slot-milling packaging personalization production line of the present invention includes a slot-milling apparatus a, a packaging apparatus B, and a personalization apparatus C, which are connected together. The groove equipment A, the packaging equipment B and the personalization equipment C are arranged on a frame a, and a control cabinet B is arranged at the lower part of the frame a.
Referring to fig. 1, 2, 4 and 20-23, the slot milling equipment a comprises a card conveying mechanism c and a card issuing module e and a slot milling module g which are sequentially arranged along the card conveying direction, wherein the card conveying mechanism c comprises a card conveying guide rail c-1, a card shifting synchronous belt c-2 for shifting cards and a card shifting power mechanism c-3 for driving the card shifting synchronous belt c-2 to operate. The card conveying guide rail c-1 is used for positioning and guiding a card to form a card conveying channel, the card moves in the card conveying channel and stays in the card conveying channel for processing, and the position where the card stays forms a processing station. The upper part of the card shifting synchronous belt c-2 extends along the card conveying channel, and the card shifting teeth on the card shifting synchronous belt c-2 shift the card to move. The card issuing module e is used for feeding cards into the card conveying channel, and specifically, the card issuing module e is provided with two card issuing mechanisms and can simultaneously send two cards into the card conveying channel.
Referring to fig. 1, 2, 4 and 20-23, in the slot milling device a, two slot milling modules g are provided, and a rotating mechanism h for rotating the card by 180 ° is arranged between the two slot milling modules g; each slot milling module g is followed by a chip cleaning mechanism i. The two milling groove modules g are adopted, the milling groove modules g can be respectively responsible for processing the chip groove at one end of the card, so that the distance that the milling groove modules g move during milling is short, the production efficiency is improved, the milling groove modules g can also respectively responsible for milling groove work of one card, and the card conveying mechanism c can convey two cards at a time to perform milling groove, so that the production efficiency can be improved. The rotating mechanism h has the function that after the chip slot at one end of the card is milled, the rotating mechanism h rotates the chip slot by 180 degrees, and the next slot milling module g mills the other end of the card; the chip cleaning mechanism i is used for removing residual chips in and around the milled chip groove, and cleaning the clamping surface. And a card detection device f for detecting whether the posture of the card is correct or not and whether the card belongs to the batch of cards to be produced or not is further arranged between the card issuing module and the slot milling module g.
Referring to fig. 1, 2, 4 and 20-23, the packaging apparatus B includes a card conveying mechanism d and a packaging module k, a thermo-compression module 1 and a chip detection module m sequentially arranged along a card conveying direction. The card conveying mechanism d is similar to the slot milling equipment A and comprises a card conveying guide rail d-1, a card shifting synchronous belt d-2 for shifting cards and a card shifting power mechanism for driving the card shifting synchronous belt d-2 to operate.
Referring to fig. 1, 2 and 3, in the packaging apparatus B, the number of the heat pressing modules 1 is two, and a rotating mechanism h for rotating the card 180 ° is disposed between the two groups of heat pressing modules 1. The two groups of hot pressing modules g are beneficial in that each group of hot pressing modules 1 is respectively responsible for the hot pressing treatment of the chips at one end of the card, so that the production efficiency is improved, the number of the hot pressing modules 1 in each group of hot pressing modules 1 can be flexibly set according to the number of the chips, and generally the number of the hot pressing modules 1 in each group of hot pressing modules 1 is the same as the number of the chips in one end of the card, namely, each hot pressing module 1 is responsible for the hot pressing treatment of one chip, so that each hot pressing module 1 only needs to move up and down during working without transferring among different chips. The rotating mechanism h has the function that after the hot pressing treatment of the chip at one end of the card is finished, the chip is rotated by 180 degrees by the rotating mechanism h, and the chip at the other end of the card is hot pressed by the next group of hot pressing modules 1. The chip detection module m is used for detecting whether the chip read-write function of the processed card is normal or not.
Referring to fig. 1 and 3, the personalization device C includes a card conveying mechanism d, and a card writing module p, a laser coding module q, and a card collecting module (not shown) sequentially disposed along a card conveying direction. The card conveying mechanism 2b is similar to the slot milling equipment A and comprises a card conveying guide rail 2-2b, a card shifting synchronous belt 2-1b for shifting cards and a card shifting power mechanism for driving the card shifting synchronous belt 2-1b to operate. In the personalization device C, the number of card writing modules p is two, and the card writing modules p are turntable type card writing devices; the number of the laser coding modules q is two, and a card overturning module r is arranged between the two laser coding modules q. The two turntable type card writing devices are arranged, so that the production efficiency is improved, and enough time is provided for card writing of each card; two laser coding modules q are arranged and are respectively used for carrying out laser coding on two sides of the card, and the card is turned by utilizing a card turning module r between the two laser coding modules q.
Referring to fig. 6, the packaging module k includes a die tape supply mechanism 3, a die blanking mechanism 4, and a die handling packaging mechanism 5. Wherein: two packaging stations are arranged in the card conveying guide rail 2 corresponding to the packaging modules k, and a card positioning mechanism 6 is arranged at each packaging station. The number of the chip strap feeding mechanisms 3 is two, and each chip strap feeding mechanism 3 comprises a chip strap and a chip strap conveying mechanism; the chip tapes in the two chip tape supply mechanisms 3 extend in parallel in a direction perpendicular to the card conveying direction 7, and the conveying directions of the chip tapes in the two chip tape supply mechanisms 3 are opposite; the chip strap is provided with double rows of chips. The number of the chip blanking mechanisms 4 is two, each chip blanking mechanism 4 comprises a blanking die 4-2 and a blanking executing mechanism arranged below the blanking die 4-2, and two punching holes 4-21 are arranged in each blanking die 4-2; two die tapes in the two die tape supply mechanisms 3 are respectively passed under the blanking dies 4-2 of one of the die tape supply mechanisms 4.
Referring to fig. 5 and 7, among the plurality of chips (four in this embodiment) of the card 1, two chips located at the front end of the card 1 are a first group of chips 4-1 and two chips located at the rear end are a second group of chips 4-2 along the conveying direction of the card 1; among the two packaging stations, a first packaging station 2-3 and a second packaging station 2-4 are arranged in sequence along the card conveying direction 7; among the two blanking dies 4-2 of the two die chip blanking mechanisms 4, a first blanking die 4-22 and a second blanking die 4-23 are sequentially arranged along the card conveying direction 7; the direction of the chips punched in the first punching die 4-22 is consistent with the direction of the chips 4-1 in the first group, and the direction of the chips punched in the second punching die 4-23 is consistent with the direction of the chips 4-2 in the second group; the first blanking die 4-22 is arranged at a position corresponding to the first packaging station 2-3, and in the card conveying direction 7, a punching hole 4-21 on the first blanking die 4-22 is positioned at a position corresponding to a first group of chip packaging grooves 4-3 of the card 1 in the first packaging station 2-3; the second punching die 4-23 is arranged at a position corresponding to the second packaging station 2-4, and in the card conveying direction 7, a punching hole 4-21 on the second punching die 4-23 is positioned at a position corresponding to the second group of chip packaging grooves 4-4 of the card 1 in the second packaging station 2-4.
The purpose of the above proposal is to make the travel of the chip transporting and packaging mechanism 5 for transporting chips shortest during packaging, so as to improve the packaging efficiency. Specifically, since the first punching die 4-22 is located at a position corresponding to the first packaging station 2-3 and the punched holes 4-21 on the first punching die 4-22 are located at a position corresponding to the first group of chip packaging grooves 4-3 of the card 1 in the first packaging station 2-3 in the card conveying direction 7, the distance is shortest when the chips punched in the first punching die 4-22 are packaged into the first group of chip packaging grooves 4-3; similarly, when the chips punched in the second punching die 4-23 are packaged in the second group of chip packaging grooves 4-4, the distance is shortest, so that the packaging speed is improved to the greatest extent, and the production efficiency is improved.
Referring to fig. 10 to 16, in each die-cutting mechanism 4, the die-cutting actuator includes a die-cutting holder 4-1, a die-cutting rod 4-10 for punching out the die from the die strip, a die-cutting rod holder 4-8 for holding the die-cutting rod 4-10, and a die-cutting driving mechanism for driving the die-cutting rod holder 4-8 to reciprocate vertically; the punching driving mechanism comprises a driving air cylinder 4-3, a swinging rod 4-4, a driving wheel 4-5 and a driving seat 4-6, wherein a cylinder body 4-31 of the driving air cylinder 4-3 is hinged on a punching support 4-1, a telescopic rod 4-32 of the driving air cylinder 4-3 is hinged at the lower end of the swinging rod 4-4, the middle part of the swinging rod 4-4 is hinged on the punching support 4-1, and the upper end of the swinging rod 4-4 is connected with the driving wheel 4-5 through a rotating shaft; the driving seat 4-6 is internally provided with a driving groove 4-61, the driving wheel 4-5 is arranged in the driving groove 4-61, and the upper part of the driving seat 4-6 is connected with the punching rod fixing seat 4-8.
Referring to fig. 15 and 17, further, die-cutting rod fixing bases 4-8 in the two die-cutting rod mechanisms 4 are arranged close to each other, and the close surfaces of the two die-cutting rod fixing bases 4-8 are inclined surfaces forming acute angles with the card conveying direction 7; a guide rod 4-20 is arranged between the punching rod fixing seat 4-8 and the punching support 4-1. The purpose of this solution is to reduce the length of the two die-cutting bar holders 4-8 combined together (in the card conveying direction 7) as much as possible, while ensuring that there are enough positions in the die-cutting bar holders 4-8 to set the guide bars 4-20, so that the two die-cutting dies 4-2 are set as close as possible, and the chip handling encapsulation mechanism 5 has a shorter stroke when transferring the chips between the two die-cutting dies 4-2, further saving time.
Referring to fig. 15 and 16, further, two die-cutting rod fixing bases 4-8 are combined together to form a rectangle, and an included angle between a close face of the two die-cutting rod fixing bases 4-8 and the card conveying direction 7 is 45 °, so that each die-cutting rod fixing base 4-8 is approximately triangular, and accordingly, a guide rod 4-20 can be respectively arranged at corresponding positions of three corners of the triangular die-cutting rod fixing base 4-8, and space in the die-cutting rod fixing base 4-8 is fully utilized to obtain a stable guide effect.
Referring to fig. 10 to 16, in the die-cutting mechanism 4, the die-cutting holder 4-1 includes a die holder 4-11 for holding a die-cutting die 4-2, and a die-strip passage 4-12 is provided in the die holder 4-11 at a position corresponding to the die-cutting die 4-2, and the die strip passes through the die-strip passage 4-12.
Referring to fig. 10-16, in the above-mentioned die-cutting mechanism 4, the top of the driving seat 4-6 is provided with a "T" shaped connector 4-7, the lower end of the die-cutting rod fixing seat 4-8 is provided with a connecting block 4-9, and the connecting block is provided with a "T" shaped connecting slot 4-91 matching with the "T" shaped connector 4-7. When the driving seat 4-6 is connected with the punching rod fixing seat 4-8, the T-shaped connector 4-7 is only required to be laterally arranged in the T-shaped connecting groove 4-91, and the installation and the disassembly are very convenient.
Referring to fig. 10-16, in the above-mentioned die-cutting mechanism 4, a vertical guiding mechanism is disposed between the driving seat 4-6 and the die-cutting bracket 4-1, and the vertical guiding mechanism includes a guide rail 4-30 disposed on the die-cutting bracket 4-1 and a slider 4-40 disposed on the driving seat 4-6 and matched with the guide rail 4-30, for guiding the vertical reciprocating movement of the driving seat 4-6.
Referring to fig. 6 to 9, in the die tape feeding mechanism 3, the die tape transfer mechanism is composed of an unused die tape take-up reel 3-4, a used die tape take-up reel 3-5, a traction motor 3-1, a traction wheel 3-2, a die tape guide 3-3, and the like, wherein the traction wheel 3-2 is connected with a main shaft of the traction motor 3-1, and the traction motors 3-1 in the two die tape feeding mechanisms 3 are disposed on different sides of the card conveying guide 2. Further embodiments of the above-described chip tape supply mechanism 3 may be implemented with reference to the prior art.
Referring to fig. 17-19, the card positioning mechanism includes a positioning bracket 6-4, positioning rods 6-6, and a positioning power mechanism for driving the positioning rods 6-6 to clamp or unclamp the card 1, wherein the number of the positioning rods 6-6 is three, and the three positioning rods 6-6 are respectively arranged at positions corresponding to three sides of the card 1; the positioning power mechanism comprises a positioning driving cylinder 6-1, a positioning pushing seat 6-2, three positioning rotating blocks 6-5 and three reset springs 6-7, wherein a telescopic rod of the positioning driving cylinder 6-1 is connected to the lower part of the positioning pushing seat 6-2, and three positioning pushing rollers 6-3 are arranged on the upper part of the positioning pushing seat 6-2; the three positioning rotating blocks 6-5 are rotatably connected to the positioning bracket 6-4, one end of each positioning rotating block 6-5 is fixedly connected with one of the positioning rods 6-6, and the bottom surface of the other end is tightly attached to the outer circular surface of one of the positioning pushing rollers 6-3; one end of each return spring of the three return springs 6-7 is connected with one end of one positioning rotating block 6-5 connected with the positioning pushing roller 6-3, and the other end of each return spring is connected with the positioning pushing seat 6-2.
Referring to fig. 17-19, the card positioning mechanism described above operates on the following principle: when the card clamping device works, the positioning power mechanism pushes the three positioning rods 6-6 to swing so as to clamp and loosen the card 1; specifically, when the telescopic rod 4-32 of the positioning driving cylinder 6-1 extends upwards, the positioning rotating block 6-5 is pushed to rotate around the rotating point between the positioning rotating block 6-5 and the positioning bracket 6-4 by the positioning pushing seat 6-2 and the positioning pushing roller 6-3, the positioning rod 6-6 fixedly connected with the positioning rotating block 6-5 moves in a direction away from the edge of the card 1, and finally the top surfaces of the three positioning rods 6-6 are positioned below the bottom surface of the card 1, so that the card 1 can normally enter or leave the packaging station; when the telescopic rods 4-32 of the positioning driving cylinder 6-1 are retracted downwards, the three positioning rods 6-6 move towards the direction close to the edge of the card 1 under the pulling and tearing of the reset springs 6-7, and finally clamp on three sides of the card 1, while the other side of the card 1 is close to the side of the card conveying guide rail 2, so that clamping and positioning of the card 1 are realized.
16-19, further, of the three positioning bars 6-6 of each card positioning mechanism, the positioning bar 6-6 located between the two packaging stations is a reference positioning bar 6-61, the remaining two positioning bars 6-6 are clamping positioning bars 6-62, and the side face of the card conveying guide rail 2 constitutes another positioning reference face of the card 1. That is, in the card positioning mechanism corresponding to the first packaging station 2-3, the positioning bars 6-6 near the first group of chips 4-1 of the card 1 are the reference positioning bars 6-61, and in the card positioning mechanism corresponding to the second packaging station 2-4, the positioning bars 6-6 near the second group of chips 4-2 of the card 1 are the reference positioning bars 6-61. The advantages of this arrangement are that: the position reference of the first group of chips 4-1 in the card 1 on the card 1 is the front side edge along the card conveying direction 7, in the card positioning mechanism corresponding to the first packaging station 2-3, the positioning rod 6-6 corresponding to the front side edge is correspondingly set as a reference positioning rod 6-61, and the two references are overlapped; similarly, the reference of the position of the second group of chips 4-2 in the card on the card 1 is the rear side edge along the card conveying direction 7, and in the card positioning mechanism corresponding to the second packaging station 2-4, the positioning rod 6-6 corresponding to the rear side edge is correspondingly set as a reference positioning rod 6-61, and the two references are overlapped; the target position of the chip carrying and packaging mechanism 5 obtained by the reference calculation can be more matched with the actual position of the chip packaging groove in the card when the chip is carried, so that the accuracy of chip packaging is improved.
Referring to fig. 6, the chip handling packaging mechanism 5 includes a packaging suction head 5-1, a Z-axis driving mechanism 5-2 for driving the packaging suction head 5-1 to move along the Z-axis direction, an X-axis driving mechanism 5-3 for driving the Z-axis driving mechanism 5-2 to move along the X-axis direction, and a Y-axis driving mechanism 5-4 for driving the X-axis driving mechanism 5-3 to move along the Y-axis direction, the packaging suction head 5-1 is connected with a negative pressure device, and the packaging suction head 5-1 is connected with the Z-axis driving mechanism 5-2 through a connecting component 5-5. Further embodiments of the chip handling encapsulation mechanism 5 described above may be implemented with reference to the prior art.
Referring to fig. 8, the card conveying guide rail 2 is provided with a through hole 2-4 at a position corresponding to the position where the chip strap passes through, and the chip strap passes through the card conveying guide rail 2 from the through hole 2-4; the card conveying guide rail 2 is provided with a clearance groove 2-1 at a position corresponding to the positioning rod 6-6 positioned at the long side of the card 1, so that the positioning rod 6-6 can move from the clearance groove, thereby clamping or loosening the long side of the card 1.
Referring to fig. 3 to 19, the above-mentioned chip packaging apparatus operates on the following principle: the chip belt conveying mechanisms in the two chip belt feeding mechanisms 3 drive the corresponding chip belts to move, and the chip blanking mechanisms 4 punch out chips on the chip belts; each chip blanking mechanism 4 punches out two chips at a time, and the directions of the chips of the two chip blanking mechanisms 4 are different by 180 degrees because the conveying directions of the two chip belts are opposite, and the two chips of each chip blanking mechanism 4 are just consistent with the directions of a group of chips to be packaged in the card 1. The card 1 to be packaged is firstly sent into a first packaging station along a card conveying guide rail 2 to package a first group of chips 4-1, and a chip conveying and packaging mechanism 5 conveys two chips punched in a first punching die 4-22 to the card 1 and packages the two chips into a first group of chips 4-1 groove; then the card 1 is conveyed to a second packaging station 2-3 for packaging the second group of chips 4-2, and the chip conveying and packaging mechanism 5 conveys the two chips punched in the second blanking die 4-23 to the card 1 and packages the two chips into a groove of the second group of chips 4-2, so that the packaging of the four chips on the card 1 is completed.
Referring to fig. 20-23, a card transition transfer mechanism j is arranged between the tail end of the slot milling equipment A and the beginning end of the packaging equipment B. The tail end part of the card conveying guide rail c-1 of the slot milling equipment A and the head end part of the card conveying guide rail d-1 of the packaging equipment B are staggered with each other and have an overlapped part, and the overlapped part has two stations 1a, namely, the overlapped part can accommodate two cards; the card transition transfer mechanism j is arranged at a position corresponding to the overlapped part.
Referring to fig. 20-23, the card transition transfer mechanism j comprises a carrying arm 2a, a vacuum suction head 3a arranged on the carrying arm 2a, a vertical driving mechanism 4a for driving the carrying arm 2a to vertically move, and a card transfer power mechanism 5a for driving the carrying arm 2a to move between card conveying guide rails c-1 and d-1 of two devices; the carrying arm 2a and the vacuum suction head 3a are arranged above the corresponding area of the overlapped part; the vacuum suction head 3a is connected with a negative pressure device. In the structure, the card conveying guide rails d-1 of the slot milling equipment A and the packaging equipment B are staggered and overlapped at the joint part, so that the overall length of the equipment can be shortened; and also be favorable to the transfer of card between two equipment, if with the card transport guide rail c-1 of two equipment, d-1 along direct butt joint, in order to realize the smooth transition of card, the card beat of sending of two equipment needs unanimously, and the debugging degree of difficulty of equipment is big, and in the above-mentioned scheme, only need adopt the mode of carrying to realize the transfer of card, the card beat of sending of two equipment need not strictly unanimously. Specifically, the working principle of the card transition transfer mechanism j is as follows: the card-pulling synchronous belt c-2 of the slot milling equipment A conveys the card to the end station according to the card conveying beat, the card transferring power mechanism 5a drives the conveying arm 2a and the vacuum suction head 3a to move above the beginning end station of the card conveying guide rail d-1 of the packaging equipment B, the vertical driving mechanism 4a drives the conveying arm 2a and the vacuum suction head 3a to move downwards in the pause time between two times of card pulling of the card-pulling synchronous belt c-2 of the slot milling equipment A, the vacuum suction head 3a contacts the card and sucks the card under the vacuum suction effect generated by the negative pressure device, then the vertical driving mechanism 4a drives the conveying arm 2a and the vacuum suction head 3a to move upwards, the card transferring power mechanism 5a drives the conveying arm 2a and the vacuum suction head 3a to move above the beginning end station of the card conveying guide rail d-1 of the packaging equipment B, and finally the vertical driving mechanism 4a drives the conveying arm 2a and the vacuum suction head 3a to move downwards in the pause time between two times of card pulling of the card-pulling synchronous belt d-2 of the packaging equipment B, and the card is transferred to the beginning end station of the card conveying guide rail d-1 of the packaging equipment B.
Referring to fig. 20-23, the carrying arm 2a comprises a transversely extending arm at the lower part and an upwardly extending vertically extending arm connected to the middle part of the transversely extending arm, and the two vacuum suction heads 3a are arranged at two ends of the transversely extending arm; the vertically extending arm is connected to a vertical drive mechanism 4 a.
Referring to fig. 20-23, the vertical driving mechanism 4a and the card transferring power mechanism 5a are both composed of air cylinders, wherein the cylinder body of the air cylinder corresponding to the vertical driving mechanism 4a is connected with the telescopic rod of the air cylinder corresponding to the card transferring power mechanism 5a, and the telescopic rod of the air cylinder corresponding to the vertical driving mechanism 4a is connected with the vertical extension arm. Has the advantages of simple structure, convenient installation, low cost and the like.
Referring to fig. 24 to 32, the card transition conveying device o is provided between the card conveying mechanism d of the packaging apparatus B and the card conveying mechanism 2B of the personalizing apparatus C, the card transition conveying device o including a card transition conveying mechanism, a card transferring mechanism 3B in which the card temporary storage slot 8B feeds a card from a card discharge station of the card transition conveying mechanism to the card temporary storage slot 8B, and a card issuing mechanism 1B in which the card in the card temporary storage slot 8B is sent to a start end of the card conveying mechanism 2B of the personalizing apparatus C, wherein:
The card transition conveying mechanism comprises a transition guide rail 5b and a card shifting mechanism 4b, wherein the transition guide rail 5b is provided with a card feeding station and a card discharging station at the beginning end and the tail end along the card conveying direction; the transition guide rail 5B at the card feeding station is in butt joint with the tail end of the card conveying guide rail d-1 of the card conveying mechanism of the packaging equipment B so that a card conveying channel of the card conveying mechanism d of the packaging equipment B is communicated with the card feeding station of the card transition mechanism.
The card shifting mechanism 4b comprises a card shifting synchronous belt 4-8b and a card shifting power mechanism for driving the card shifting synchronous belt 4-8b to operate, wherein a shifting tooth 4-5b for shifting cards is arranged on the card shifting synchronous belt 4-8b, and the card shifting synchronous belt 4-8b is provided with a working part entering the transition guide rail 5 b.
The card transfer mechanism comprises a card pushing component which pushes the card and a card pushing power mechanism which pushes the card pushing component to make vertical movement; the card temporary storage groove 8b is positioned below a card discharging station of the card transition conveying mechanism; the card pushing member is vertically opposite to the card temporary storage groove 8 b.
The card issuing mechanism 1b is located at the head end of the card conveying mechanism 2b of the personalization equipment C and below the temporary storage groove of the card, the card issuing mechanism 1b comprises a card issuing sucker 1-1b and a card issuing power mechanism for driving the card issuing sucker to move vertically, the card issuing power mechanism used in the embodiment consists of a cylinder 1-3b and a cylinder fixing plate 1-2b, the cylinder 1-3b is fixed on the cylinder fixing plate 1-2b, the cylinder fixing plate is fixed on the lower surface of the transition guide rail, and the card issuing sucker 1-1b is mounted on a movable rod of the cylinder 1-3 b. The card issuing power mechanism can also be a motor-screw mechanism.
Referring to fig. 24-28, the card pulling power mechanism comprises a motor 4-4b, a motor fixing plate 4-7b and a card pulling synchronous pulley, wherein the motor 4-4b is arranged on the motor fixing plate 4-7 b; the card conveying mechanism d of the packaging equipment B comprises a card shifting synchronous belt d-2 and a synchronous belt pulley, wherein a main shaft of the motor 4-4B is connected with a driving synchronous belt pulley d-4 in the synchronous belt pulley of the card conveying mechanism d of the packaging equipment B, and the main shaft of the motor 4-4B is connected with a driving synchronous wheel 4-2B in the card shifting synchronous belt pulley of the card shifting power mechanism through a constant speed transmission mechanism. The card conveying mechanism d of the packaging equipment B and the card shifting power mechanism share one power source through the arrangement of the card shifting power mechanism, so that the structure is simplified, the cost is saved, and the card shifting steps of the card conveying mechanism d of the packaging equipment B and the card transition conveying mechanism are consistent, so that synchronous card shifting is realized.
Referring to fig. 29, the constant speed transmission mechanism is composed of a pair of gears with equal size and number of teeth, wherein one gear 4-1a is coaxially connected with the main shaft of the motor 4-4b, and the other gear 4-1b is coaxially connected with the driving synchronizing wheel 4-2b in the card shifting synchronizing wheel of the card shifting power mechanism.
A side plate 4-3b is arranged on one side of the transition guide rail 5b, and the side plate 4-3b is fixed on the transition guide rail 5 b; the drive shaft 4-6b is mounted on the side plate 4-3 b. Further, the constant speed transmission mechanism may be a pulley transmission composed of a pair of pulleys of the same size.
Referring to fig. 24-28, the card pulling synchronous belt 4-8b of the card pulling power mechanism is wound on a vertical surface to form a circulating structure. The above structure is provided for the purpose of making the card-pulling synchronous belt 4-8B of the card-pulling power mechanism and the synchronous belt of the card conveying mechanism d of the packaging device B and the card conveying mechanism 2B of the personalizing device C not interfere with each other, and is favorable for sharing a power source with the card conveying mechanism d of the packaging device B, and the structure is simple, and saves space.
Referring to fig. 24 to 28, a card collecting device n is disposed at the end of the card conveying mechanism d of the packaging apparatus B, the card collecting device n includes a card hopper 7B disposed above the card conveying channel of the card conveying mechanism d of the packaging apparatus B and a card collecting pushing mechanism 10B disposed below the card conveying channel, and the card collecting pushing mechanism 10B includes a pushing block and a card collecting power mechanism for driving the pushing block to move vertically. When the personalized equipment C fails, the card collecting pushing mechanism can collect the card in the card hopper, so that the packaging equipment B can still work, and the situation that the whole combined equipment stops working due to the failure of the personalized equipment C is avoided.
Referring to fig. 24 to 28, a card issuing device is arranged at the head end of the card conveying mechanism 2b of the personalization equipment C, and is composed of a card issuing hopper 9b and a card issuing mechanism 1b, wherein the card issuing mechanism is arranged below the card issuing hopper 9 b; an air nozzle 6b is arranged at a position close to the bottom in the hairpin card hopper 9 b. The function of setting the structure is: when the packaging equipment B fails, an operator can send a card through the card sender to the card sender hopper, so that the personalized equipment C can still work, and the situation that the whole combined equipment stops working due to the failure of the packaging equipment B is avoided.
Referring to fig. 28, the card pushing power mechanism is composed of a card pushing cylinder 3-1b and a card pushing cylinder fixing plate 3-6b, wherein the cylinder body of the card pushing cylinder 3-1b is fixed on the card pushing cylinder fixing plate 3-6b, the card pushing cylinder fixing plate 3-6b is installed on the transition guide rail 5b, and the telescopic rod of the card pushing cylinder 3-1b is connected with a card pushing component. The card pushing power mechanism drives the card pushing component to move up and down, so that the card is pushed to move downwards, and the purpose that the card is transferred from the card discharging station of the card transition conveying mechanism to the starting end of the second conveying mechanism is achieved.
Referring to fig. 24 to 28, the push-clamping member consists of a connecting plate 3-2b and four supporting rods 3-3 b; the supporting rod 3-3b is arranged on the lower surface of the connecting plate 3-2b, and the upper surface of the connecting plate 3-2b is connected with the telescopic rod of the push-clamping cylinder 3-1 b. The card pushing component moves downwards to push the card at the card discharging station to move downwards when in operation, so that the card is transferred from the card discharging station to the card temporary storage groove 8b, and in the process, the card pushing component uses the supporting rod 3-3b to push the card to move downwards, so that the card pushing component can be prevented from interfering with the card shifting mechanism 4b at the card discharging station; and the push-clamping component has a simple structure.
Referring to fig. 30, two blocking clamping blocks 3-4b are arranged at the bottom of the card discharging station, the blocking clamping blocks 3-4b are rotatably connected with the transition guide rail 5b through a rotating shaft, a torsion spring 3-5b is arranged on the rotating shaft, one end of the torsion spring 3-5b acts on the transition guide rail 5b, the other end acts on the blocking clamping blocks 3-4b, and the torsion spring 3-5b drives the two blocking clamping blocks 3-4b to be in a closed state in a normal state. The purpose of setting up above-mentioned fender fixture block 3-4b is before pushing away the card component and driving the card and move down, is used for carrying out the support to the card, when pushing away the card component and driving the card and move down, pushes away the thrust of card component to the card and can impel fender fixture block 3-4b to overcome the elasticity of torsional spring 3-5b and overturn downwards and open for the card can be crossed down and keep off fixture block 3-4b, keeps off fixture block 3-4b and overturns upwards under the effect of torsional spring 3-5b again and close afterwards.
Referring to fig. 31, the upper ends of the sides of the card temporary storage slot 8b extend obliquely upwards in a direction away from the temporary storage slot; an air nozzle 6b is arranged at a position close to the bottom in the card temporary storage groove 8 b. The function is as follows: when a card falls into the card temporary storage groove 8b from the card discharging station, the structure is favorable for guiding the card into the temporary storage groove, and positioning of the card is realized, in addition, the air blowing nozzle 6b blows high-pressure air to the card temporary storage groove 8b, so that the card in the card temporary storage groove 8b is separated, and the card issuing mechanism 1b is helped to transfer the card into the card shifting synchronous belt 2-1b of the card conveying mechanism of the personalizing equipment C.
Referring to fig. 24-33, the smart card transition conveying method implemented by using the card transition conveying device o includes the following steps:
(1) The card conveying mechanism d of the packaging equipment B conveys the card to a card feeding station of the card transition conveying mechanism, then a card shifting synchronous belt 4-8B in the card transition conveying mechanism moves, and the card at the card feeding station is shifted forward;
(2) When the card in the card transition conveying mechanism is shifted to the card discharging station, the card transferring mechanism 3b pushes the card on the card discharging station into the card temporary storage groove 8 b;
(3) The card dispensing suction cup 1-1b in the card dispensing mechanism 1b reciprocates vertically, and the cards in the card temporary storage groove 8b are sent to the head end of the card conveying mechanism 2b of the personalizing equipment C one by one.
The working principle of the card transition conveying device o is as follows: the card transition conveying device o is used for connecting packaging equipment B and personalized equipment C with the same output in unit time, so that two intelligent card processing equipment are matched with each other in output; however, the card feed pace of the two smart card processing devices may not be identical, i.e. the two devices do not need to dial cards synchronously. Specifically, in the working process, firstly, a card is conveyed to the tail end from a card conveying channel of the packaging equipment B by a card conveying mechanism d of the packaging equipment B, and as a card feeding station of a card transition conveying device o is communicated with the tail end of the card conveying channel of the card conveying mechanism of the packaging equipment B, the card conveying mechanism d of the packaging equipment B can drive the card to directly enter a card feeding station of the card transition conveying mechanism, and then, the card is continuously conveyed forwards by a card shifting mechanism 4B of the card transition conveying mechanism, so that the card reaches the card discharging station; in the process, the card poking steps between the card conveying mechanism d and the card transition conveying mechanism of the packaging equipment B can be consistent or inconsistent; when the steps are consistent, after the card conveying mechanism d of the packaging equipment B sends one card into the card feeding station of the card transition conveying mechanism, the card shifting mechanism 4B of the card transition conveying mechanism continues to convey the card forward, and at the same time, the card conveying mechanism d of the packaging equipment B sends the next card into the card feeding station of the card transition conveying mechanism; when the steps are inconsistent, after the card conveying mechanism d of the packaging equipment B sends one card into the card feeding station of the card transition conveying mechanism, the card shifting mechanism 4B of the card transition conveying mechanism firstly forwards conveys the card to the next station, and then the card conveying mechanism d of the packaging equipment B sends the next card into the card feeding station of the card transition conveying mechanism;
Then, the air cylinder 3-1B in the card transferring mechanism 3B drives the supporting rod 3-3B to move downwards, so that the card at the card discharging station is driven to move downwards, the card downward pushes the blocking clamping block 3-4B into the card temporary storage groove 8B, then the card discharging air cylinder 1-3B in the card discharging mechanism 1B drives the card discharging sucker 1-1B to move upwards, so that the card discharging sucker 1-1B sucks the card, then the card discharging air cylinder 1-3B drives the card discharging sucker 1-1B to move downwards, and the card is transferred from the card temporary storage groove 8B to the card poking synchronous belt 2-1B of the card conveying mechanism of the personalized equipment C, so that the card can be smoothly transited between the card conveying mechanism d of the packaging equipment B and the card conveying mechanism 2B of the personalized equipment C, even if the steps of the card conveying mechanism d of the packaging equipment B and the card conveying mechanism 2B of the personalized equipment C are not consistent, that is smoothly transited, that is, on the premise of ensuring that the output in unit time is consistent, the card conveying mechanism d of the card conveying mechanism of the packaging equipment B and the card conveying mechanism C can be respectively and the card conveying mechanism 2B according to the steps of the personalized equipment C.
In this process, when the personalization equipment C fails, the card collecting and pushing mechanism 10B may collect the card in the card hopper 7B, so that the packaging equipment B may still work, and the situation that the whole combined equipment stops working due to the failure of the personalization equipment C is avoided. If the packaging equipment B fails, the card is only required to be placed into a card-sending hopper 9B at the head end of a card conveying mechanism 2B of the personalization equipment C, then a card-sending cylinder 1-3B in the card-sending mechanism 1B drives a card-sending sucker 1-1B to move upwards, so that the card-sending sucker 1-1B sucks the card, then the card-sending cylinder 1-3B drives the card-sending sucker 1-1B to move downwards, so that the card is transferred from the card-sending hopper 9B to a card-pulling synchronous belt 2-1B of the card conveying mechanism of the personalization equipment C, and finally the card is driven by the card-pulling synchronous belt 2-1B of the card conveying mechanism of the personalization equipment C to finish the processing procedure of the personalization equipment C. The transition between the card conveying mechanism d of the packaging equipment B and the card conveying mechanism 2B of the personalized equipment C with different card feeding beats can be smoothly realized, and meanwhile, the problem that the combined equipment cannot work due to the failure of one equipment is solved.
The working process of the multi-chip contact type intelligent card milling groove packaging personalized production line comprises the following steps:
referring to fig. 1-32, in a slot milling device a, a card to be processed is sent out by a card sending module e, the card is conveyed forward in an intermittent mode along a card conveying guide rail c-1 by a synchronous belt card pulling mechanism, and after the card reaches a slot milling station corresponding to a slot milling module g, a chip slot is milled on the card by the slot milling module g; the card after milling the groove reaches the tail end of the groove milling equipment A, and is transferred into the packaging equipment B by the card transition transfer mechanism j.
In the packaging equipment B, a card is conveyed forward in an intermittent mode along a card conveying guide rail d-1 by a synchronous belt card pulling mechanism, and firstly reaches a packaging station corresponding to a packaging module k for packaging, wherein the packaging process is as follows: the chip belt conveying mechanisms in the two chip belt feeding mechanisms drive the corresponding chip belts to move, and the chip belts are punched out by the chip blanking mechanisms; since the conveying directions of the two chip belts are opposite, the directions of the chips of the two chip blanking mechanisms are different by 180 degrees, and the directions of the chips punched by each chip blanking mechanism are just consistent with the directions of a group of chips to be packaged in the card. The card to be packaged is firstly sent into a first packaging station along a card conveying guide rail d-1 to package a first group of chips, and a chip conveying and packaging mechanism conveys the chips, which are punched by two chip punching mechanisms and have the same orientation with the first group of chips, to the card and packages the chips into a first group of chip grooves; and then the card is conveyed to a second packaging station for packaging the second group of chips, and the chip conveying and packaging mechanism conveys the chips, which are punched by the chip blanking mechanism and have the same orientation with the second group of chips, to the card and packages the chips into a second group of chip grooves, so that the packaging of a plurality of chips on the card is completed. The card after the chip is packaged is continuously conveyed to a hot pressing station, and the chip on the card is pressed and heated by the hot pressing module 1, so that the back glue on the chip is bonded with the card.
Transferring the packaged card to the personalizing equipment C by a card transition conveying device o; in the personalizing equipment C, a card is conveyed forwards in an intermittent mode along a card conveying guide rail by a synchronous belt card pulling mechanism, and after the card reaches a card writing station corresponding to a card writing module p, information is written into a chip by the card writing module p; and the card after card writing reaches the laser coding module q, a character code is coded on the surface of the card by utilizing a laser coding mode, and the card after the coding is finished is conveyed to the card collecting module for collection.
The foregoing is illustrative of the present invention and is not to be construed as limiting thereof, but rather as various changes, modifications, substitutions, combinations, and simplifications which may be made therein without departing from the spirit and principles of the invention are intended to be included within the scope of the invention.

Claims (10)

1. The utility model provides a multicore piece contact smart card milling flutes encapsulation personalized production line which characterized in that, including milling flutes equipment, encapsulation equipment and the personalized equipment of link together, wherein:
the slot milling equipment comprises a card conveying mechanism, and a card issuing module and a slot milling module which are sequentially arranged along the card conveying direction;
The packaging equipment comprises a card conveying mechanism, a packaging module and a hot-pressing module which are sequentially arranged along the card conveying direction;
the personalization equipment comprises a card conveying mechanism, a card writing module, a laser coding module and a card receiving module which are sequentially arranged along the card conveying direction;
a card transition transfer mechanism is arranged between the tail end of the slot milling equipment and the beginning end of the packaging equipment;
a card transition conveying device is arranged between the packaging equipment and the starting end of the personalizing equipment; the packaging module comprises a chip belt supply mechanism, a chip blanking mechanism and a chip carrying packaging mechanism; wherein, two packaging stations are arranged at the positions corresponding to the packaging modules in the card conveying guide rail of the slot milling equipment, and each packaging station is provided with a card positioning mechanism; the chip tape feeding mechanisms are two, and each chip tape feeding mechanism comprises a chip tape and a chip tape conveying mechanism; the chip belts in the two chip belt feeding mechanisms extend in parallel along the direction perpendicular to the card conveying direction, and the conveying directions of the chip belts in the two chip belt feeding mechanisms are opposite; the chip blanking mechanisms are two, and each chip blanking mechanism comprises a blanking die and a blanking executing mechanism arranged below the blanking die; two chip belts in the two chip belt feeding mechanisms respectively pass through the lower part of a blanking die of one chip blanking mechanism;
The tail end part of the card conveying guide rail of the slot milling equipment and the head end part of the card conveying guide rail of the packaging equipment are staggered and provided with overlapping parts, and the card transition transfer mechanism is arranged at the corresponding position of the overlapping parts; the card transition transfer mechanism comprises a carrying arm, a vacuum suction head arranged on the carrying arm, a vertical driving mechanism for driving the carrying arm to vertically move, and a card transfer power mechanism for driving the carrying arm to move between card conveying guide rails of two devices;
the card transition conveying device comprises a card transition conveying mechanism, a card temporary storage groove, a card transferring mechanism for conveying cards from a card outlet station of the card transition conveying mechanism to the card temporary storage groove, and a card issuing mechanism for sending the cards in the card temporary storage groove to the starting end of a card conveyor of the personalized equipment.
2. The multi-chip contact type smart card slot milling packaging personalized production line according to claim 1, wherein in the slot milling equipment, two slot milling modules are provided, and a rotating mechanism for rotating a card by 180 degrees is arranged between the two slot milling modules; each slot milling module is followed by a chip cleaning mechanism.
3. The multi-chip contact type smart card milling groove packaging personalized production line according to claim 1, wherein the number of the hot pressing modules is two, and a rotating mechanism for rotating the card by 180 degrees is arranged between the two groups of hot pressing modules.
4. The multi-chip contact smart card slot-packaging personalization line of claim 1, wherein in the personalization equipment, the number of card writing modules is two and is a carousel type card writing device; the number of the laser coding modules is two.
5. The multi-chip contact smart card slot milling packaging personalization line of claim 1, wherein the handling arm and vacuum cleaner head are disposed above the overlapping portion corresponding region; the vacuum suction head is connected with a negative pressure device.
6. The multi-chip contact smart card slot package personalization line of claim 1, wherein the card transition transport mechanism comprises a transition rail and a card indexing mechanism, wherein the transition rail is provided with a card infeed station and a card outfeed station at a beginning and an end along a card transport direction; the transition guide rail at the card feeding station is in butt joint with the tail end of the guide rail of the card conveying mechanism of the packaging equipment so that a card conveying channel of the card conveying mechanism of the packaging equipment is communicated with the card feeding station of the card transition mechanism; the card shifting mechanism comprises a card shifting synchronous belt and a card shifting power mechanism for driving the card shifting synchronous belt to operate, wherein the card shifting synchronous belt is provided with a shifting tooth for shifting cards, and the card shifting synchronous belt is provided with a working part which enters the transition guide rail; the card transfer mechanism comprises a card pushing component which pushes the card and a card pushing power mechanism which pushes the card pushing component to make vertical movement; the card temporary storage groove is positioned below a card discharging station of the card transition conveying mechanism; the card pushing component is vertically opposite to the card temporary storage groove; the card issuing mechanism is positioned at the head end of the card conveying mechanism of the personalized equipment and below the temporary storage groove of the card, and comprises a card issuing sucker and a card issuing power mechanism for driving the card issuing sucker to vertically move.
7. The multi-chip contact type smart card milling slot packaging personalized production line according to claim 6, wherein the card pulling power mechanism comprises a motor, a motor fixing plate and a card pulling synchronous pulley, wherein the motor is arranged on the motor fixing plate; the card conveying mechanism of the packaging equipment comprises a card shifting synchronous belt and a synchronous pulley, wherein a main shaft of the motor is connected with a driving synchronous pulley in the synchronous pulley of the card conveying mechanism of the packaging equipment, and the main shaft of the motor is connected with the driving synchronous pulley in the card shifting synchronous pulley of the card shifting power mechanism through a constant-speed transmission mechanism; the constant-speed transmission mechanism consists of a pair of gears with the same size and the same number of teeth, wherein one gear is coaxially connected with a main shaft of the motor, and the other gear is coaxially connected with a driving synchronous pulley in a card-shifting synchronous pulley of the card-shifting power mechanism.
8. The multi-chip contact smart card slot package personalization line of any of claims 1-7, wherein among the plurality of chips of the card, along the transport direction of the card, the chip located at the front end of the card is a first set of chips and the chip located at the rear end is a second set of chips; the two packaging stations are a first packaging station and a second packaging station in sequence along the card conveying direction; the two blanking dies of the two chip blanking mechanisms are a first blanking die and a second blanking die in sequence along the card conveying direction; the direction of the chips punched in the first punching die is consistent with the direction of the chips in the first group, and the direction of the chips punched in the second punching die is consistent with the direction of the chips in the second group; the first blanking die is arranged at a position corresponding to the first packaging station, and in the card conveying direction, a punching hole on the first blanking die is positioned at a position corresponding to a first group of chip packaging grooves of the cards in the first packaging station; the second blanking die is arranged at a position corresponding to the second packaging station, and in the card conveying direction, a punching hole on the second blanking die is positioned at a position corresponding to a second group of chip packaging grooves of the cards in the second packaging station.
9. The multi-chip contact smart card slot package personalization line of claim 8, wherein in each chip blanking mechanism, the blanking actuator comprises a blanking bracket, a blanking rod for blanking a chip from a chip strap, a blanking rod holder for holding the blanking rod, and a blanking drive mechanism for driving the blanking rod holder to reciprocate vertically; the punching driving mechanism comprises a driving air cylinder, a swinging rod, a driving wheel and a driving seat, wherein a cylinder body of the driving air cylinder is hinged on a punching support, a telescopic rod of the driving air cylinder is hinged at the lower end of the swinging rod, the middle part of the swinging rod is hinged on the punching support, and the upper end of the swinging rod is connected with the driving wheel through a rotating shaft; the driving seat is internally provided with a driving groove, the driving wheel is arranged in the driving groove, and the upper part of the driving seat is connected with the punching rod fixing seat.
10. The multi-chip contact type smart card milling groove packaging personalized production line according to claim 1, wherein the die cutting rod fixing seats in the two chip blanking mechanisms are mutually and closely arranged, and the close surfaces of the two die cutting rod fixing seats are inclined surfaces which form acute angles with the card conveying direction; a guide rod is arranged between the punching rod fixing seat and the punching support; the two punching rod fixing seats are combined together to form a rectangle, and the included angle between the close-up surface of the two punching rod fixing seats and the card conveying direction is 45 degrees.
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