CN106435910B - The vertical loose heat setting machine of terylene three-dimensional staple fiber - Google Patents
The vertical loose heat setting machine of terylene three-dimensional staple fiber Download PDFInfo
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- CN106435910B CN106435910B CN201610968147.9A CN201610968147A CN106435910B CN 106435910 B CN106435910 B CN 106435910B CN 201610968147 A CN201610968147 A CN 201610968147A CN 106435910 B CN106435910 B CN 106435910B
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- section
- sizing
- tower
- terylene
- staple fiber
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Classifications
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
Abstract
A kind of vertical loose heat setting machine of terylene three-dimensional staple fiber is vertical tower, and upper section is dehumidifying section, and lower section is sizing section；Laying loss is equipped in the tower top end i.e. dehumidifying section top, top is also connected with into silk mouth, is equipped with suction machine and centrifugal blower into silk mouth top, high pressure blower, humid air drain valve, heater are successively arranged between tower top air outlet and upper-lower section line of demarcation；It is formed at section outlet at bottom equipped with air valve, sizing section bottom part down is equipped with cooling carrier bar, is alternatively arranged the even cotton device of several layers in dehumidifying section and sizing section.The invention has the advantages that：1, energy saving：Drying tower is carried out with sizing tower heat preservation, and heat dissipation is few.2, failure rate is low, easy to maintain there is no leaking out, leak cotton, card carrier bar.3, technique is more reasonable.4, process adjustments are more convenient, and the temperature of drying tower and sizing tower can be high.5, place is saved, 20,000 tons/year of horizontal forming machine needs 300 square metres.
Description
Technical field
The present invention relates to the modular systems in a kind of terylene three-dimensional short fiber production process, particularly relate to a kind of vertical terylene
The three-dimensional loose heat setting machine of staple fiber.
Background technique
In recent years, polyester fiber have developed rapidly, this fiber due to excellent bulk resilience and light-weight,
The features such as warmth retention property is good is for popular with users.
Terylene three-dimensional staple fiber must be handled through loose heat setting machine can just obtain stable structure and performance, it is clear that pine
Heat setting machine of speeding is an extremely important process during PET Hollow fiber post-processing, the air circulation of loose heat setting machine,
The cooling of drying room temperature, setting time, wind speed and outlet on carrier bar will determine the quality of final products.Existing loose heat is fixed
Type machine dehumidifies, is formed, the equipment of cooling three processes is successively flat on ground, and baking oven is horizontal drying oven, is taken up a large area, and radiates
Fastly, energy consumption is high, and carrier bar screw is easy pine, high failure rate；And carrier bar, from heat to cold, return heating, consumption energy height causes energy
Source waste；Originally equipment has leakage cotton phenomenon, is easy discoloration, reduces product grade；Existing equipment installed capacity is high, to coal, day
Right gas, temperature requirement are high.
Summary of the invention
The present invention provide one kind save land, energy conservation and section cost, more rationally and conveniently, there is no leak out, leak cotton and card for technique
Carrier bar phenomenon and product quality raising, with the vertical loose heat setting machine of terylene three-dimensional staple fiber of energy wide adaptability.
The present invention is achieved by the following technical solution：A kind of vertical loose heat setting machine of terylene three-dimensional staple fiber,
Including laying loss, being mainly technically characterized by the loose heat setting machine is vertical tower, and upper section is dehumidifying section, and lower section is sizing
Section；Specific structure is：Laying loss is equipped in the tower top end i.e. dehumidifying section top, top is also connected with into silk mouth, into above silk mouth
Equipped with suction machine and centrifugal blower, high pressure blower, humid air discharge are successively arranged between tower top air outlet and upper-lower section line of demarcation
Valve, heater；It is formed at section outlet at bottom equipped with air valve, sizing section bottom part down is equipped with cooling carrier bar, cooling carrier bar first
High pressure blower, heater are successively arranged between cooling section and sizing pars infrasegmentalis；Several layers are alternatively arranged in dehumidifying section and sizing section
Even cotton device；
The tower of the forming machine be it is rectangular, sizing pars infrasegmentalis be four sides cone；
Several air-coolers are equipped in the cooling carrier bar；
The blast pipe of heater between the tower top and upper-lower section line of demarcation therefrom between access line of demarcation periphery air hose,
Air hose is connected in the air hose of tower wall two sides respectively again, and side is equipped with ventilation hole to air hose inwardly；
The even cotton device is formed by several even cotton gear mutations, mutually by gear joint transmission, based on one of the extreme side
Driving wheel；The even cotton tooth is made of several pieces of plectrums of central axis and thereon uniform welding；
The forming machine top is equipped with level-sensing device；
The tower top air outlet is additionally provided with suction machine；
4 pieces of conical plates with holes are socketed in the four sides cone of the sizing pars infrasegmentalis.
The invention has the advantages that：1, energy saving：Drying tower is carried out with sizing tower heat preservation, and heat dissipation is few；First cooling blower
Hot blast recycling is energy saving to drying tower；Draft capacity is few, and thermal losses is few；Do not have the cooling heating process of carrier bar.It is horizontal more fixed than used
40% or more type machine energy conservation.2, failure rate is low, easy to maintain there is no leaking out, leak cotton, card carrier bar.3, technique is more closed
Reason, especially dryer section, when doing plus silicon product, the temperature of cotton is slowly gone up, advantageous to silicon fastness.4, process adjustments
More convenient, the temperature of drying tower and sizing tower can be high, especially in the case where vapor (steam) temperature is not high, can supplement electric heating
So that setting temperature is reached technique initialization temperature, makes better product.In addition it can avoid mustn't burning coal, or to burn natural gas price high
Situation realizes environmental protection.5, place is saved, 20,000 tons/year of horizontal forming machine needs 300 square metres, and vertical forming machine needs 100 squares
Rice.6, the vertical cost of same forming machine can save half.
Detailed description of the invention：
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is structural schematic diagram at the air hose, that is, Fig. 1 A of upper-lower section centre；
Fig. 3 is even cotton device structural schematic diagram.
Specific embodiment：
As shown in Figure 1, Figure 2, Figure 3 shows, this vertical loose heat setting machine shape of terylene three-dimensional staple fiber is vertical tower 2, on
Section is dehumidifying section 2-1, and lower section is sizing section 2-2；It is equipped with laying loss 1 in tower top end i.e. dehumidifying section top, top is also connected with into silk
Mouthfuls 3, into silk mouth above be equipped with suction machine 4 and centrifugal blower 5, be successively arranged between tower top and upper-lower section line of demarcation high pressure blower 6,
Humid air drain valve 7, heater 8；It is formed at section outlet at bottom equipped with air valve 9, sizing section bottom part down is equipped with cooling carrier bar
10, cooling carrier bar is equipped with 3 cooling blowers 11, is successively arranged high-pressure blast between cooling the first cooling section of carrier bar and sizing pars infrasegmentalis
Machine 12, heater 13 are transmitted back to the hot wind of outlet again in sizing section, recycle heat energy.In the section that dehumidifies and sizing section
It is alternatively arranged each 4 layers even cotton device 17.
The tower of forming machine be it is rectangular, sizing pars infrasegmentalis 2-21 be four sides cone；Socket in the four sides cone of pars infrasegmentalis of being formed
There are 4 pieces of conical plate 2-22 with holes, design in this way forces wind to enter from side wall, enters in tower by the hole in internal layer cone-plate, send
The phenomenon that wind is uniform, and ventilation effect is good, and original wind is avoided to enter toward centre, and four sides are equipped with wind.
Forming machine top is equipped with level-sensing device 14, effective observing and controlling doses.Tower top air outlet 15 is additionally provided with suction machine 16, can inhale
The cotton-wool firmly taken out of by wind.
The blast pipe of heater 8 between tower top and upper-lower section line of demarcation therefrom between access tower upper-lower section line of demarcation periphery
Air hose 18, air hose are connected in air hose 19-1,19-2 of tower wall two sides respectively again, and side is equipped with ventilation inwardly by air hose 19-1,19-2
Hole 19-3, wind are not passed directly into tower, but are entered by two sidewalls, are improved ventilation effect, can also be increased the equal of ventilation
Even property.
The even cotton device 17 is arranged by 6 even cotton tooth 17-1, and mutually by gear joint transmission, one of the extreme side is
Driving wheel；Even cotton tooth is made of several pieces of plectrum 17-3 of central axis 17-2 and thereon uniform welding.Even cotton device is by the even cotton tooth of the six roots of sensation
Composition, they lean on gear joint transmission, and one of the extreme side is driving wheel, and when the rotation of driving wheel clockwise, three pairs are past
Under send cotton, when inverted, centre has two pairs to send cotton down, and two are also sent cotton down outward on side, and there are four places to descend cotton in this way,
When temporally setting both forward and reverse directions rotation, equal to there is seven lower cotton strip, it is uniform that such cotton is sent down.
The staple fiber sent from cutting machine 20 enters tower, is sent down after laying loss is spread by even cotton device, wind is by high-pressure blast
Machine is up blown in the middle part of tower after blowing out heated device heating, and with staple fiber reverse movement, hot wind is taken away the moisture content of staple fiber, reached
To desiccant dehumidification purpose.
Tower bottom has air valve, can send and prevent hot wind from running down down cotton.There is level-sensing device above laying loss,
When material is higher than level-sensing device, charging stops.Four groups of even cotton devices regulate the revolving speed of even cotton device by Frequency Converter Control, it is ensured that
Cotton is consistent in the residence time of drying tower.
The warm carrier bar conveying cooling of the material come out from sizing section, that is, tower bottom.Temperature inside tower can arbitrarily be set, really
Protect setting temperature and setting time.Section of being formed uses hot air circulation mode, and energy consumption is lower.Cotton after stereotyped is sent to carrier bar, by
Sizing section high pressure blower and three strong air-cooler are cooling cotton.The hot cotton that air valve gets off is in carrier bar first segment through section high pressure of being formed
The wind that blower sucks back first cools down, and the hot wind come out from sizing section high pressure blower is transmitted back to again in sizing section, energy saving.
Claims (8)
1. a kind of vertical loose heat setting machine of terylene three-dimensional staple fiber, including laying loss, it is characterised in that the loose thermal finalization
Machine is vertical tower, and upper section is dehumidifying section, and lower section is sizing section；Specific structure is：It is set in the tower top end i.e. dehumidifying section top
There is laying loss, top is also connected with into silk mouth, is equipped with suction machine and centrifugal blower, tower top air outlet and upper-lower section point into silk mouth top
High pressure blower, humid air drain valve, heater are successively arranged between boundary line；It is formed at section outlet at bottom equipped with air valve, sizing
Section bottom part down is equipped with cooling carrier bar, be successively arranged between cooling the first cooling section of carrier bar and sizing pars infrasegmentalis high pressure blower plus
Hot device；The even cotton device of several layers is alternatively arranged in dehumidifying section and sizing section.
2. a kind of vertical loose heat setting machine of terylene three-dimensional staple fiber as described in claim 1, it is characterised in that the sizing
The tower of machine be it is rectangular, sizing pars infrasegmentalis be four sides cone.
3. a kind of vertical loose heat setting machine of terylene three-dimensional staple fiber as described in claim 1, it is characterised in that the cooling
Several air-coolers are equipped in carrier bar.
4. a kind of vertical loose heat setting machine of terylene three-dimensional staple fiber as described in claim 1, it is characterised in that the tower top
The blast pipe of heater between upper-lower section line of demarcation therefrom between access the air hose of line of demarcation periphery, air hose is connected in respectively again
The air hose of tower wall two sides, side is equipped with ventilation hole to air hose inwardly.
5. a kind of vertical loose heat setting machine of terylene three-dimensional staple fiber as described in claim 1, it is characterised in that the even cotton
Device is formed by several even cotton gear mutations, and mutually by gear joint transmission, one of the extreme side is driving wheel；The even cotton tooth by
Several pieces of plectrums of central axis and thereon uniform welding are constituted.
6. a kind of vertical loose heat setting machine of terylene three-dimensional staple fiber as described in claim 1, it is characterised in that the sizing
Machine top is equipped with level-sensing device.
7. a kind of vertical loose heat setting machine of terylene three-dimensional staple fiber as described in claim 1, it is characterised in that the tower top
Air outlet is additionally provided with suction machine.
8. a kind of vertical loose heat setting machine of terylene three-dimensional staple fiber as claimed in claim 2, it is characterised in that the sizing
4 pieces of conical plates with holes are socketed in the four sides cone of pars infrasegmentalis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610968147.9A CN106435910B (en) | 2016-10-28 | 2016-10-28 | The vertical loose heat setting machine of terylene three-dimensional staple fiber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610968147.9A CN106435910B (en) | 2016-10-28 | 2016-10-28 | The vertical loose heat setting machine of terylene three-dimensional staple fiber |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106435910A CN106435910A (en) | 2017-02-22 |
| CN106435910B true CN106435910B (en) | 2018-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610968147.9A Active CN106435910B (en) | 2016-10-28 | 2016-10-28 | The vertical loose heat setting machine of terylene three-dimensional staple fiber |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107858761A (en) * | 2017-12-06 | 2018-03-30 | 宁波大发化纤有限公司 | A kind of energy-saving two-dimensional fiber product loosening heat setting machine |
| CN107841810A (en) * | 2017-12-06 | 2018-03-27 | 宁波大发化纤有限公司 | A kind of energy-saving three-dimensional fiber product loosening heat setting machine |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW503274B (en) * | 1998-02-04 | 2002-09-21 | Hna Holdings Inc | Calendering apparatus and method for heat setting a traveling multi-filament tow |
| CN1594677A (en) * | 2004-06-25 | 2005-03-16 | 洪振宁 | Short range relaxation heat setting machine for three-dimensional lumen staple fiber |
| CN201835045U (en) * | 2010-09-29 | 2011-05-18 | 肇庆天富新合纤有限公司 | Loosening heat setting machine |
| CN201915245U (en) * | 2010-10-12 | 2011-08-03 | 黎显镇 | Thermal break-through fiber material setting machine |
| CN205329351U (en) * | 2016-01-20 | 2016-06-22 | 江阴市德赛环保设备有限公司 | Lax heat setting machine |
| CN205501532U (en) * | 2016-04-11 | 2016-08-24 | 浙江雅雪染整有限公司 | Loosening heat setting machine |
| CN206157310U (en) * | 2016-10-28 | 2017-05-10 | 杭州海畅节能科技有限公司 | Three -dimensional short -staple of vertical dacron loosens heat setting machine |
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- 2016-10-28 CN CN201610968147.9A patent/CN106435910B/en active Active
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| CN106435910A (en) | 2017-02-22 |
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