CN107841810A - A kind of energy-saving three-dimensional fiber product loosening heat setting machine - Google Patents
A kind of energy-saving three-dimensional fiber product loosening heat setting machine Download PDFInfo
- Publication number
- CN107841810A CN107841810A CN201711276296.XA CN201711276296A CN107841810A CN 107841810 A CN107841810 A CN 107841810A CN 201711276296 A CN201711276296 A CN 201711276296A CN 107841810 A CN107841810 A CN 107841810A
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- China
- Prior art keywords
- chain plate
- transporting chain
- section
- bringing
- blower
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000000835 fiber Substances 0.000 title claims abstract description 38
- 238000009998 heat setting Methods 0.000 title claims abstract description 29
- 238000001816 cooling Methods 0.000 claims abstract description 56
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 239000000047 product Substances 0.000 claims abstract description 15
- 238000007493 shaping process Methods 0.000 claims abstract description 13
- 239000013589 supplement Substances 0.000 claims abstract description 9
- 230000000977 initiatory effect Effects 0.000 claims description 9
- 239000008367 deionised water Substances 0.000 claims description 7
- 229910021641 deionized water Inorganic materials 0.000 claims description 7
- 230000007423 decrease Effects 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 238000011084 recovery Methods 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 3
- 230000005494 condensation Effects 0.000 abstract description 2
- 238000009833 condensation Methods 0.000 abstract description 2
- 230000007717 exclusion Effects 0.000 abstract description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Paper (AREA)
Abstract
The present invention relates to fiber process device in a kind of chemical fibre industry, more particularly to a kind of energy-saving three-dimensional fiber product loosening heat setting machine.The loosening heat setting machine of routine is divided into shaping area and cooling zone two parts by the present invention.The shapping function and refrigerating function of conventional modular system are realized by the way of being driven respectively.The heat that the fiber in the firstth area to entering cooling zone part discharges carries out independent recovery, and the hot blast of recovery delivers to the supplement of the heat of loosening heat setting machine hydrofuge area exclusion.And the hot and humid steam of hydrofuge area discharge enters after second heat exchanger condensation and carries out heat exchange with the water in second heat exchanger, the hot water that hot and humid steam is down to after room temperature after the heat exchange for entering after emission-control equipment is handled and carrying out in discharge second heat exchanger can be used as drawing-off groove or finish allotment water.The present invention ensure fiber well shape, cooling effect while, the caused energy directly discharged obtains cascade utilization in production process, and ton product can save energy 30~35%.
Description
Technical field
The present invention relates to fiber process device in a kind of chemical fibre industry, more particularly to a kind of energy-saving three-dimensional fiber product pine
Relaxation heat setting machine.
Background technology
At present, the mode of production of chemical fibre industry middle short fiber is carried out after having cut-out according to technique division to the fiber after curling
Thermal finalization two ways is carried out to fiber after thermal finalization or sizing.The certain journey of fixed effect and cooling effect of loosening heat setting machine
Degree determines the final quality of fiber.On the one hand the relaxation loosening heat setting machine generally to work well disclosure satisfy that the thermal finalization of fiber
And can meets the fiber cooling after fiber sizing.But conventional loosening heat setting machine is single motor-driven coplanar at present
Single cycle chain-plate type loosening heat setting machine, go to remove fiber after taking from the carrier bar that shaping area comes out into cold at work（Containing tow）
Be cooled outer high temperature（120~160 DEG C）Transporting chain plate is also together cooled to room temperature.The heat that carrier bar carries in the process
（About the 10~12% of consumed energy）The heat of outer fiber cooling is not obtained utilization, and a kind of waste.
And with using natural gas as representative clean energy resource as conduction oil in relaxation heat setting or steam source offer
Person, the relatively conventional coal-fired thermal source provided, the increase of the cost of loosening heat setting machine thermal source ton fiber is used as using clean energy resource
200%, energy resource consumption is on the one hand added, the production cost of enterprise is added while also causes caused by regional policy difference
The decline of enterprise competitiveness.It is the pass that competitiveness improves in enterprise for this production cost for how reducing fiber in relaxation heat setting
Key.
The content of the invention
In order to solve above-mentioned technical problem, it is an object of the invention to provide a kind of energy-saving three-dimensional fiber product relaxation heat
Forming machine, the loosening heat setting machine ensure fiber well shape, cooling effect while, conventional loosening heat setting machine produced
The caused energy directly discharged obtains cascade utilization in journey, and ton product can save energy 30~35%.
In order to realize above-mentioned purpose, present invention employs following technical scheme：
A kind of energy-saving three-dimensional fiber product loosening heat setting machine, the heat setting machine include independent shaping area and independent cooling zone；
Independent shaping area includes the first casing and the first transporting chain plate of closing, and it is driven that the first transporting chain plate is arranged on the first transporting chain plate
On wheel and the first transporting chain plate driving wheel, the first transporting chain plate driven pulley is arranged on feeding side, and the first box house is provided with more
Individual heat exchanger, the bottom of heat exchanger are provided with circulating fan, multiple heat exchangers by logistics direction be divided into the first bringing-up section,
Second bringing-up section and the 3rd bringing-up section, the heating intensity of the first bringing-up section, the second bringing-up section and the 3rd bringing-up section successively decrease successively, and
Wet-emitting blower is at least respectively arranged with above the leading portion of the first bringing-up section and the second bringing-up section, wet-emitting blower is respectively connecting to receive
Storage, collector connect second heat exchanger, lead to deionized water or running water, deionized water or running water in second heat exchanger
Supplement for rear spinning drawing-off groove is with water or boiler evaporator water；The back segment of the first described casing is provided with raising section, institute
The back segment for the 3rd bringing-up section stated is arranged in raising section, and the end of raising section sets the first described transporting chain plate driving wheel,
First, which is provided with, on the first transporting chain plate above first transporting chain plate driving wheel takes off a machine；Described independent cooling zone includes envelope
The second casing and the second transporting chain plate closed, the second transporting chain plate are arranged on the second transporting chain plate driven pulley and the second transporting chain plate
On driving wheel, second is provided with the second transporting chain plate above the second transporting chain plate driving wheel and takes off a machine, the second transporting chain plate
Driven pulley is arranged on the initiating terminal of independent cooling zone, and the first described transporting chain plate is located at the top of the second transporting chain plate,
Inclined rebound is provided between one transporting chain plate and the second transporting chain plate, the bottom of the second described transporting chain plate is provided with
Multiple cooling blowers, the described circulating fan of cooling blower connection provide supplement wind for circulating fan.
Preferably, the circulating fan of described initiating terminal is first circulation blower fan；The cooling blower of initiating terminal is first
Cooling blower, the described first circulation blower fan of the first cooling blower connection, first described in the connection of at least the first cooling blower follows
Ring blower fan.
Preferably, described wet-emitting blower is provided with four, the first wet-emitting blower, the second wet-emitting blower, the 3rd hydrofuge
Blower fan is separately positioned on the first bringing-up section, and the 4th wet-emitting blower is arranged on the leading portion of the second bringing-up section.
Preferably, described cooling blower is provided with four, respectively the first cooling blower, the second cooling blower,
Three cooling blowers and the 4th cooling blower, four cooling blowers are successively set on the bottom of the second transporting chain plate.
The loosening heat setting machine of routine is divided into shaping area and cooling zone two parts by the present invention.By the way of being driven respectively
Realize the shapping function and refrigerating function of conventional modular system.Solve conventional loosening heat setting machine shaping area with this to enter
The heat loss of energy behind cooling zone.In addition, the heat that the fiber in the firstth area to entering cooling zone part discharges carries out independent return
Receive, the hot blast of recovery delivers to the supplement of the heat of loosening heat setting machine hydrofuge area exclusion.And the hot and humid steaming of hydrofuge area discharge
Vapour enters after second heat exchanger condensation carries out heat exchange with the water in second heat exchanger, after hot and humid steam is down to room temperature
The hot water after the heat exchange in discharge second heat exchanger is carried out after being handled into emission-control equipment can be used as drawing-off groove
Or finish allotment water.
By this kind of mode, ensure fiber well shape, cooling effect while, conventional loosening heat setting machine produced
The caused energy directly discharged obtains cascade utilization in journey, and ton product can save energy 30~35%.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Embodiment
The embodiment of the present invention is made a detailed explanation below in conjunction with the accompanying drawings.
A kind of energy-saving three-dimensional fiber product loosening heat setting machine as shown in Figure 1, the heat setting machine include independent shape
Area 1 and independent cooling zone 2.Independent shaping area 1 includes the first casing 3 and the first transporting chain plate 4 of closing, the first transporting chain plate 4
It is arranged on the first transporting chain plate driven pulley 5 and the first transporting chain plate driving wheel 6, the first transporting chain plate driven pulley 5, which is arranged on, to be sent
Expect end, the first casing 3 is internally provided with multiple first heat exchangers 7, and the bottom of first heat exchanger 7 is provided with circulating fan,
The circulating fan 19 of initiating terminal is first circulation blower fan.Multiple first heat exchangers 7 by logistics direction be divided into the first bringing-up section 8,
Second bringing-up section 9 and the 3rd bringing-up section 10, the heating intensity of the first bringing-up section 8, the second bringing-up section 9 and the 3rd bringing-up section 10 is successively
Successively decrease, and be at least respectively arranged with wet-emitting blower 11, wet-emitting blower above the leading portion of the first bringing-up section 8 and the second bringing-up section 9
11 are provided with four, and the first wet-emitting blower, the second wet-emitting blower, the 3rd wet-emitting blower are separately positioned on the first bringing-up section 8, and the 4th
Wet-emitting blower is arranged on the leading portion of the second bringing-up section 9.Four wet-emitting blowers 11 are respectively connecting to collector, collector connection second
Heat exchanger, deionized water or running water are led in second heat exchanger, and deionized water or running water spin the benefit of drawing-off groove after being used for
Fill with water or boiler evaporator water；The back segment of the first described casing 3 is provided with raising section 12, the 3rd described bringing-up section 10
Back segment be arranged in raising section 12, the end of raising section 12 sets the first described transporting chain plate driving wheel 6, the first carrier chain
First, which is provided with, on first transporting chain plate 4 of the top of plate driving wheel 6 takes off a machine 20.Described independent cooling zone 2 includes closing
Second casing 13 and the second transporting chain plate 14, the second transporting chain plate 14 are arranged on the second transporting chain plate driven pulley 15 and the second conveying
Second, which is provided with, on carrier bar driving wheel 16, on the second transporting chain plate 14 of the top of the second transporting chain plate driving wheel 16 takes off a machine 21.
Second transporting chain plate driven pulley 15 is arranged on the initiating terminal of independent cooling zone 2, and the first described transporting chain plate 4 is positioned at the second conveying
The top of carrier bar 14, is provided with inclined rebound 17 between the first transporting chain plate 4 and the second transporting chain plate 14, and described
The bottom of two transporting chain plates 14 is provided with four cooling blowers 18, respectively the first cooling blower, the second cooling blower, the 3rd cold
But blower fan and the 4th cooling blower, the cooling blower 18 of initiating terminal is the first cooling blower, and at least the first cooling blower connects institute
The first circulation blower fan stated provides supplement wind for circulating fan.
The three-dimensional fiber product come out from crimping machine enters the first transporting chain plate 4, by arranging after the moisture in fiber is heated
Discharged after wet blower dehumidifying, fiber after rebound 17 is passed into after after high-temperature shaping further across entering the second conveying afterwards
Carrier bar 14 is cooled down.
Fiber temperature into cooling zone is 120 DEG C~160 DEG C, the first cooling blower discharge in independent cooling zone 2
Hot blast temperature is at 90 DEG C~130 DEG C.The wind of blower fan discharge enters the inlet scoop of the circulating fan of independent shaping area 1, as row
The supplement wind of wet area's draft capacity substitutes the room temperature wind that shaping area entrance enters naturally, so as to improve the utilization of waste heat, the rank
The heat of section loss accounts for total with the 5%~8% of energy.
With this, the fiber after four cooling blowers 18 cooling of cooling zone reaches room temperature to fiber, is sent into conveyer belt afterwards.
Furthermore, it is contemplated that contain substantial amounts of heat in the steam for the hot and humid heat that wet-emitting blower is discharged in shaping area
（Account for gross energy（40%~50%）, the wet-emitting blower in the region alerted collect after enter the heat exchanger of optimization design（It is logical
Deionized water or running water）, most heat is transferred in the water of heat exchange in steam, and the temperature of water can be allowed to be improved by room temperature
To 55 DEG C~68 DEG C, this part water spins the supplement of drawing-off groove with water or boiler evaporator water after can be used for.
Relatively conventional loosening heat setting machine, by optimize save after and technique, simple baking oven with saved 15% for energy~
20%, plus the heat of hydrofuge recovery, the energy saving of baking oven 55%~70%, while energy resource consumption is reduced, improve production
The high competitiveness of test manufacture of product.
Claims (4)
1. a kind of energy-saving three-dimensional fiber product loosening heat setting machine, it is characterised in that the heat setting machine includes independent shaping area
（1）With independent cooling zone（2）；Independent shaping area（1）The first casing including closing（3）With the first transporting chain plate（4）, first is defeated
Send carrier bar（4）It is arranged on the first transporting chain plate driven pulley（5）With the first transporting chain plate driving wheel（6）On, the first transporting chain plate from
Driving wheel（5）It is arranged on feeding side, the first casing（3）It is internally provided with multiple first heat exchangers（7）, first heat exchanger（7）
Bottom be provided with circulating fan, multiple first heat exchangers（7）It is divided into the first bringing-up section by logistics direction（8）, second heating
Section（9）With the 3rd bringing-up section（10）, the first bringing-up section（8）, the second bringing-up section（9）With the 3rd bringing-up section（10）Heating intensity according to
It is secondary to successively decrease, and at least in the first bringing-up section（8）With the second bringing-up section（9）Leading portion above be respectively arranged with wet-emitting blower（11）,
Wet-emitting blower（11）Collector is respectively connecting to, collector connects second heat exchanger, leads to deionized water in second heat exchanger
Or running water, deionized water or running water spin the supplement of drawing-off groove with water or boiler evaporator water after being used for；Described first
Casing（3）Back segment be provided with raising section（12）, described the 3rd bringing-up section（10）Back segment be arranged on raising section（12）It is interior, carry
Rise section（12）End the first described transporting chain plate driving wheel is set（6）, the first transporting chain plate driving wheel（6）The first of top
Transporting chain plate（4）On be provided with first and take off a machine（20）；Described independent cooling zone（2）The second casing including closing（13）With
Second transporting chain plate（14）, the second transporting chain plate（14）It is arranged on the second transporting chain plate driven pulley（15）With the second transporting chain plate master
Driving wheel（16）On, the second transporting chain plate driving wheel（16）Second transporting chain plate of top（14）On be provided with second and take off a machine
（21）, the second transporting chain plate driven pulley（15）It is arranged on independent cooling zone（2）Initiating terminal, the first described transporting chain plate（4）
Positioned at the second transporting chain plate（14）Top, in the first transporting chain plate（4）With the second transporting chain plate（14）Between be provided with inclination
Rebound（17）, described the second transporting chain plate（14）Bottom be provided with multiple cooling blowers, described in cooling blower connection
Circulating fan for circulating fan provide supplement wind.
A kind of 2. energy-saving three-dimensional fiber product loosening heat setting machine according to claim 1, it is characterised in that initiating terminal
Circulating fan be first circulation blower fan（19）；The cooling blower of initiating terminal is the first cooling blower（18）, at least first cooling
Blower fan（18）The described first circulation blower fan of connection（19）.
A kind of 3. energy-saving three-dimensional fiber product loosening heat setting machine according to claim 1, it is characterised in that hydrofuge wind
Machine（11）Four are provided with, the first wet-emitting blower, the second wet-emitting blower, the 3rd wet-emitting blower are separately positioned on the first bringing-up section
（8）, the 4th wet-emitting blower is arranged on the second bringing-up section（9）Leading portion.
A kind of 4. energy-saving three-dimensional fiber product loosening heat setting machine according to claim 1, it is characterised in that cooling wind
Machine is provided with four, respectively the first cooling blower（18）, the second cooling blower, the 3rd cooling blower and the 4th cooling blower,
Four cooling blowers are successively set on the second transporting chain plate（14）Bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711276296.XA CN107841810A (en) | 2017-12-06 | 2017-12-06 | A kind of energy-saving three-dimensional fiber product loosening heat setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711276296.XA CN107841810A (en) | 2017-12-06 | 2017-12-06 | A kind of energy-saving three-dimensional fiber product loosening heat setting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107841810A true CN107841810A (en) | 2018-03-27 |
Family
ID=61664520
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711276296.XA Pending CN107841810A (en) | 2017-12-06 | 2017-12-06 | A kind of energy-saving three-dimensional fiber product loosening heat setting machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN107841810A (en) |
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Application publication date: 20180327 |