CN207646384U - A kind of energy-saving three-dimensional fiber product loosening heat setting machine - Google Patents
A kind of energy-saving three-dimensional fiber product loosening heat setting machine Download PDFInfo
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- CN207646384U CN207646384U CN201721686666.2U CN201721686666U CN207646384U CN 207646384 U CN207646384 U CN 207646384U CN 201721686666 U CN201721686666 U CN 201721686666U CN 207646384 U CN207646384 U CN 207646384U
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Abstract
The utility model is related to fiber process device in a kind of chemical fibre industry more particularly to a kind of energy-saving three-dimensional fiber product loosening heat setting machines.Conventional loosening heat setting machine is divided into shaping area and cooling zone two parts by the utility model.The shapping function and refrigerating function of conventional modular system are realized by the way of being driven respectively.Independent recycling is carried out to the heat of the fiber release in the firstth area for entering cooling zone part, the hot wind of recycling send the supplement of the heat excluded to loosening heat setting machine hydrofuge area.And the high temperature and humidity steam of hydrofuge area discharge enters after second heat exchanger condensation and carries out heat exchange with the water in second heat exchanger, high temperature and humidity steam is cooled to room temperature handled into emission-control equipment after carry out the hot water after heat exchange in discharge second heat exchanger and can be used as drawing-off slot or finish allotment water.The utility model ensure fiber well shape, cooling effect while, the energy of the direct emission generated in production process obtains cascade utilization, and ton product can save energy 30~35%.
Description
Technical field
The utility model is related to fiber process device in a kind of chemical fibre industry more particularly to a kind of energy-saving three-dimensional fiber productions
Product loosening heat setting machine.
Background technology
The fiber after curling is carried out currently, the mode of production of chemical fibre industry middle short fiber is divided according to technique after having cut-out
Thermal finalization two ways is carried out to fiber after thermal finalization or sizing.The certain journey of fixed effect and cooling effect of loosening heat setting machine
Degree determines the final quality of fiber.On the one hand the relaxation loosening heat setting machine usually to work well disclosure satisfy that the thermal finalization of fiber
The fiber cooling after fiber sizing can be met again.But conventional loosening heat setting machine is the coplanar of single motor driving at present
Single cycle chain-plate type loosening heat setting machine, the carrier bar come out at work from shaping area enter cold go after taking except fiber（Containing tow）
Be cooled outer high temperature（120~160 DEG C）Transporting chain plate is also cooled to room temperature together.The heat that carrier bar carries in the process
（About consume the 10~12% of energy）The heat of outer fiber cooling is not obtained utilization and a kind of waste.
And with using natural gas as the clean energy resource of representative providing as conduction oil in relaxation heat setting or steam source
Person, relatively traditional coal-fired heat source provided, increases using clean energy resource as the cost of loosening heat setting machine heat source ton fiber
200%, energy consumption is on the one hand increased, the production cost of enterprise is increased while also causing caused by regional policy difference
The decline of enterprise competitiveness.How to reduce the production cost of fiber in relaxation heat setting thus is the pass that competitiveness improves in enterprise
Key.
Invention content
In order to solve the above technical problems, the purpose of this utility model is to provide a kind of energy-saving three-dimensional fiber product pine
Relaxation heat setting machine, the loosening heat setting machine ensure fiber well shape, cooling effect while, conventional loosening heat setting machine is given birth to
The energy for producing the direct emission generated in the process obtains cascade utilization, and ton product can save energy 30~35%.
In order to achieve the above purpose, the utility model uses technical solution below：
A kind of energy-saving three-dimensional fiber product loosening heat setting machine, the heat setting machine include independent shaping area and independent cooling
Area；Independent shaping area includes closed first babinet and the first transporting chain plate, and the first transporting chain plate is arranged in the first transporting chain plate
On driven wheel and the first transporting chain plate driving wheel, the setting of the first transporting chain plate driven wheel is in feeding side, the setting of the first box house
There are multiple heat exchangers, the bottom of heat exchanger to be provided with circulating fan, multiple heat exchangers are divided into first by logistics direction and add
Hot arc, the second bringing-up section and third bringing-up section, the heating intensity of the first bringing-up section, the second bringing-up section and third bringing-up section are passed successively
Subtract, and be at least respectively arranged with wet-emitting blower above the leading portion of the first bringing-up section and the second bringing-up section, wet-emitting blower connects respectively
Be connected to collector, collector connects second heat exchanger, leads to deionized water or tap water in second heat exchanger, deionized water or
Tap water spins the supplement water or boiler evaporator water of drawing-off slot after being used for；The back segment of first babinet is provided with promotion
The back segment of section, the third bringing-up section is arranged in raising section, the first transporting chain plate master described in the end setting of raising section
Driving wheel is provided with first on the first transporting chain plate above the first transporting chain plate driving wheel and takes off a machine；The independent cooling zone
Including closed second babinet and the second transporting chain plate, the setting of the second transporting chain plate is defeated in the second transporting chain plate driven wheel and second
It send on carrier bar driving wheel, being provided with second on the second transporting chain plate above the second transporting chain plate driving wheel takes off a machine, and second is defeated
Send carrier bar driven wheel that the initiating terminal in independent cooling zone is set, first transporting chain plate is located at the upper of the second transporting chain plate
Portion, is provided with inclined rebound between the first transporting chain plate and the second transporting chain plate, under second transporting chain plate
Portion is provided with multiple cooling blowers, and the cooling blower connection circulating fan provides supplement wind for circulating fan.
Preferably, the circulating fan of the initiating terminal is first circulation wind turbine；The cooling blower of initiating terminal is first
Cooling blower, the first cooling blower connection first circulation wind turbine, at least the first cooling blower connect described first and follow
Ring wind turbine.
Preferably, there are four the wet-emitting blower settings, the first wet-emitting blower, the second wet-emitting blower, third hydrofuge
Wind turbine is separately positioned on the first bringing-up section, and the leading portion in the second bringing-up section is arranged in the 4th wet-emitting blower.
Preferably, there are four the described cooling blower settings, respectively the first cooling blower, the second cooling blower, the
Three cooling blowers and the 4th cooling blower, four cooling blowers are successively set on the lower part of the second transporting chain plate.
Conventional loosening heat setting machine is divided into shaping area and cooling zone two parts by the utility model.Using what is be driven respectively
Mode realizes the shapping function and refrigerating function for realizing conventional modular system.Solves conventional loosening heat setting machine shaping area with this
The heat loss of energy after into cooling zone.In addition, the heat that the fiber in the firstth area to entering cooling zone part discharges carries out solely
Vertical recycling, the hot wind of recycling send the supplement of the heat excluded to loosening heat setting machine hydrofuge area.And the high temperature of hydrofuge area discharge is high
Moist steam enters after second heat exchanger condensation carries out heat exchange with the water in second heat exchanger, and high temperature and humidity steam is down to room
The hot water entered after temperature after carrying out the heat exchange in discharge second heat exchanger after emission-control equipment is handled, which can be used as, to be led
Stretch slot or finish allotment water.
By this kind of mode, ensure fiber well shape, cooling effect while, conventional loosening heat setting machine produced
The energy of the direct emission generated in journey obtains cascade utilization, and ton product can save energy 30~35%.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model.
Specific implementation mode
Specific embodiment of the present utility model is made a detailed explanation below in conjunction with the accompanying drawings.
A kind of energy-saving three-dimensional fiber product loosening heat setting machine as shown in Figure 1, the heat setting machine include independent shape
Area 1 and independent cooling zone 2.Independent shaping area 1 includes 3 and first transporting chain plate 4 of closed first babinet, the first transporting chain plate 4
It is arranged on the first transporting chain plate driven wheel 5 and the first transporting chain plate driving wheel 6, the setting of the first transporting chain plate driven wheel 5 is being sent
Expect that end, the first babinet 3 are internally provided with multiple first heat exchangers 7, the bottom of first heat exchanger 7 is provided with circulating fan,
The circulating fan 19 of initiating terminal is first circulation wind turbine.Multiple first heat exchangers 7 by logistics direction be divided into the first bringing-up section 8,
Second bringing-up section 9 and third bringing-up section 10, the heating intensity of the first bringing-up section 8, the second bringing-up section 9 and third bringing-up section 10 is successively
Successively decrease, and is at least respectively arranged with wet-emitting blower 11, wet-emitting blower above the leading portion of the first bringing-up section 8 and the second bringing-up section 9
There are four 11 settings, and the first wet-emitting blower, the second wet-emitting blower, third wet-emitting blower are separately positioned on the first bringing-up section 8, and the 4th
The leading portion in the second bringing-up section 9 is arranged in wet-emitting blower.Four wet-emitting blowers 11 are respectively connected to collector, collector connection second
Heat exchanger, deionized water or tap water are led in second heat exchanger, and deionized water or tap water spin the benefit of drawing-off slot after being used for
It fills with water or boiler evaporator water；The back segment of first babinet 3 is provided with raising section 12, the third bringing-up section 10
Back segment be arranged in raising section 12, the end of the raising section 12 setting first transporting chain plate driving wheel 6, the first carrier chain
It is provided with first on first transporting chain plate 4 of 6 top of plate driving wheel and takes off a machine 20.The independent cooling zone 2 includes closed
Second babinet 13 and the second transporting chain plate 14, the setting of the second transporting chain plate 14 are conveyed in the second transporting chain plate driven wheel 15 and second
It is provided with second on carrier bar driving wheel 16, on the second transporting chain plate 14 of 16 top of the second transporting chain plate driving wheel and takes off a machine 21.
The initiating terminal in independent cooling zone 2 is arranged in second transporting chain plate driven wheel 15, and first transporting chain plate 4 is located at the second conveying
The top of carrier bar 14, is provided with inclined rebound 17 between the first transporting chain plate 4 and the second transporting chain plate 14, and described
There are four cooling blowers 18 for the lower part setting of two transporting chain plates 14, and respectively the first cooling blower, the second cooling blower, third are cold
But the cooling blower 18 of wind turbine and the 4th cooling blower, initiating terminal is the first cooling blower, and at least the first cooling blower connects institute
The first circulation wind turbine stated provides supplement wind for circulating fan.
The three-dimensional fiber product come out from crimping machine enters the first transporting chain plate 4, by row after the moisture in fiber is heated
It is discharged after wet blower dehumidifying, fiber after passing into rebound 17 after after high-temperature shaping further across entering the second conveying later
Carrier bar 14 is cooled down.
Fiber temperature into cooling zone is 120 DEG C~160 DEG C, the first cooling blower discharge in independent cooling zone 2
Hot blast temperature is at 90 DEG C~130 DEG C.The wind of wind turbine discharge enters the inlet scoop of the circulating fan of independent shaping area 1, as row
The supplement wind of wet area's draft capacity substitutes the room temperature wind that shaping area entrance enters naturally, to improve the utilization of waste heat, the rank
The heat of section loss accounts for about total with the 5%~8% of energy.
With this, the fiber after the cooling of four cooling blowers 18 of cooling zone reaches room temperature to fiber, is sent into conveyer belt later.
Furthermore, it is contemplated that containing a large amount of heat in the steam of the heat for the high temperature and humidity that wet-emitting blower is discharged in shaping area
（Account for about gross energy（40%~50%）, the wet-emitting blower in the region alerted collect after enter the heat exchanger of optimization design（It is logical
Deionized water or tap water）, most heat is transferred in the water of heat exchange in steam, and the temperature of water can be allowed to be improved by room temperature
To 55 DEG C~68 DEG C, this part water spins the supplement water or boiler evaporator water of drawing-off slot after can be used for.
Relatively conventional loosening heat setting machine, by optimize save after and technique, saved 15% for simple baking oven energy~
20%, in addition the heat of hydrofuge recycling, the energy saving of baking oven 55%~70% while reducing energy consumption, improve production
The high competitiveness of test manufacture of product.
Claims (4)
1. a kind of energy-saving three-dimensional fiber product loosening heat setting machine, which is characterized in that the heat setting machine includes independent shaping area
（1）With independent cooling zone（2）；Independent shaping area（1）Including closed first babinet（3）With the first transporting chain plate（4）, first is defeated
Send carrier bar（4）It is arranged in the first transporting chain plate driven wheel（5）With the first transporting chain plate driving wheel（6）On, the first transporting chain plate from
Driving wheel（5）It is arranged in feeding side, the first babinet（3）It is internally provided with multiple first heat exchangers（7）, first heat exchanger（7）
Bottom be provided with circulating fan, multiple first heat exchangers（7）It is divided into the first bringing-up section by logistics direction（8）, second heating
Section（9）With third bringing-up section（10）, the first bringing-up section（8）, the second bringing-up section（9）With third bringing-up section（10）Heating intensity according to
It is secondary to successively decrease, and at least in the first bringing-up section（8）With the second bringing-up section（9）Leading portion above be respectively arranged with wet-emitting blower（11）,
Wet-emitting blower（11）It is respectively connected to collector, collector connects second heat exchanger, leads to deionized water in second heat exchanger
Or tap water, deionized water or tap water spin the supplement water or boiler evaporator water of drawing-off slot after being used for；Described first
Babinet（3）Back segment be provided with raising section（12）, the third bringing-up section（10）Back segment be arranged in raising section（12）It is interior, it carries
Rise section（12）The end setting first transporting chain plate driving wheel（6）, the first transporting chain plate driving wheel（6）The first of top
Transporting chain plate（4）On be provided with first and take off a machine（20）；The independent cooling zone（2）Including closed second babinet（13）With
Second transporting chain plate（14）, the second transporting chain plate（14）It is arranged in the second transporting chain plate driven wheel（15）With the second transporting chain plate master
Driving wheel（16）On, the second transporting chain plate driving wheel（16）Second transporting chain plate of top（14）On be provided with second and take off a machine
（21）, the second transporting chain plate driven wheel（15）It is arranged in independent cooling zone（2）Initiating terminal, first transporting chain plate（4）
Positioned at the second transporting chain plate（14）Top, in the first transporting chain plate（4）With the second transporting chain plate（14）Between be provided with inclination
Rebound（17）, second transporting chain plate（14）Lower part be provided with multiple cooling blowers, described in cooling blower connection
Circulating fan provide supplement wind for circulating fan.
2. a kind of energy-saving three-dimensional fiber product loosening heat setting machine according to claim 1, which is characterized in that initiating terminal
Circulating fan be first circulation wind turbine（19）；The cooling blower of initiating terminal is the first cooling blower（18）, at least first cooling
Wind turbine（18）The connection first circulation wind turbine（19）.
3. a kind of energy-saving three-dimensional fiber product loosening heat setting machine according to claim 1, which is characterized in that hydrofuge wind
Machine（11）There are four settings, and the first wet-emitting blower, the second wet-emitting blower, third wet-emitting blower are separately positioned on the first bringing-up section
（8）, the setting of the 4th wet-emitting blower is in the second bringing-up section（9）Leading portion.
4. a kind of energy-saving three-dimensional fiber product loosening heat setting machine according to claim 1, which is characterized in that cooling wind
There are four machine settings, respectively the first cooling blower（18）, the second cooling blower, third cooling blower and the 4th cooling blower,
Four cooling blowers are successively set on the second transporting chain plate（14）Lower part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721686666.2U CN207646384U (en) | 2017-12-06 | 2017-12-06 | A kind of energy-saving three-dimensional fiber product loosening heat setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721686666.2U CN207646384U (en) | 2017-12-06 | 2017-12-06 | A kind of energy-saving three-dimensional fiber product loosening heat setting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207646384U true CN207646384U (en) | 2018-07-24 |
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ID=62879033
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721686666.2U Expired - Fee Related CN207646384U (en) | 2017-12-06 | 2017-12-06 | A kind of energy-saving three-dimensional fiber product loosening heat setting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207646384U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107841810A (en) * | 2017-12-06 | 2018-03-27 | 宁波大发化纤有限公司 | A kind of energy-saving three-dimensional fiber product loosening heat setting machine |
| CN109797472A (en) * | 2019-02-14 | 2019-05-24 | 海宁市嘉喆毛刷有限公司 | A kind of shaping equipment for lousiness in wool top |
-
2017
- 2017-12-06 CN CN201721686666.2U patent/CN207646384U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107841810A (en) * | 2017-12-06 | 2018-03-27 | 宁波大发化纤有限公司 | A kind of energy-saving three-dimensional fiber product loosening heat setting machine |
| CN109797472A (en) * | 2019-02-14 | 2019-05-24 | 海宁市嘉喆毛刷有限公司 | A kind of shaping equipment for lousiness in wool top |
| CN109797472B (en) * | 2019-02-14 | 2020-12-04 | 海宁市嘉喆毛刷科技股份有限公司 | A setting device for wool yarn in wool top |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180724 Termination date: 20181206 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |