CN1594677A - Short range relaxation heat setting machine for three-dimensional lumen staple fiber - Google Patents
Short range relaxation heat setting machine for three-dimensional lumen staple fiber Download PDFInfo
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- CN1594677A CN1594677A CN 200410049995 CN200410049995A CN1594677A CN 1594677 A CN1594677 A CN 1594677A CN 200410049995 CN200410049995 CN 200410049995 CN 200410049995 A CN200410049995 A CN 200410049995A CN 1594677 A CN1594677 A CN 1594677A
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- short fiber
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- setting machine
- heat setting
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Abstract
Short range relaxation heat setting machine for three-dimensional lumen staple fiber is composed of an overhead inverted transport net curtain, an overhead hot air circulatory system and a rotary-drum oasthouse, belonging to short fiber rear spinning relaxation heat setting machine making technology field. The invention adopts material primary inverted transport, heat resistant fiber hole net curtain pre-drying rotary-drum structure for adequate moulding, which can reduce the drive energy loss and heat energy loss, lower the cost for construction and equipment.
Description
Technical field
The present invention relates to the loose HEAT SETTING technical field of drying of short fiber.
Background technology
The present invention is the loose heat setting machine of the three-dimensional short fiber of short distance hollow.The loose heat setting machine of short fiber that prior art is made all adopts the Metal-Piercing carrier bar, sends rotatable structure back to before the tiling individual layer.Along with improving constantly of single line production capacity, cause tow generous big and heavy, be difficult for dryness finalization uniformly and effectively, cause equipment volume huge, heat energy and transmission can consume significantly rises, and has increased capital cost, is irrational and increases input.When especially using the three-dimensional crimp short fiber that formerly cuts off the back drying, the short fiber that is out of shape after causing cutting off owing to the seam between carrier bar falls, and is neither attractive in appearance more dangerous, and causes the material waste.
Summary of the invention
The objective of the invention is: first purpose is by adopting Metal-Piercing individual layer carrier bar to be adapted as continous mode heat resistance fiber hole pattern structure, can reach like this and significantly increase ventilative amount, when improving drying efficiency reduction hear rate, because the low uneven disadvantage of being heated between the fiber that just can effectively reduce of the heat content of heat resistance fiber hole pattern.And can effectively stop the drawback of fallen flowers between carrier bar seam.Second purpose is to adopt by the loose heat setting machine with the prior art manufacturing to send rotatable structure of modification back to before the tiling of individual layer and be vertical routine cylinder rotary structure.In the dryness finalization process, be in a kind of continuous motion state to reach the short fiber that allows after cutting off, can repeatedly increase exponentially the dryness finalization effect of fiber like this.The 3rd purpose is by the top at the loose heat setting machine of prior art manufacturing the reverse foraminous conveyer of one band heat-insulation layer and hot air circulating system to be set (to have declared the patent application patent No.: 2004100336822), can effectively improve space availability ratio, when helping significantly reducing production line length, the drying of short fiber thoroughly can be separated with shaping area again, help reducing energy resource consumption.
Had to reach the loose heat setting machine of the three-dimensional short fiber of the newly designed short distance hollow of above three goals of the invention, can produce excellent economic surely.
Technical scheme of the present invention is such: at the top of the loose heat setting machine of the three-dimensional short fiber of short distance hollow, be provided with a tiling heat resistance fiber hole pattern swinging and carry lace curtaining, the direction of rotation of lace curtaining is oppositely carried by the discharging opening direction of the loose heat setting machine of the three-dimensional short fiber of short distance hollow, and heating makes the short fiber intensive drying in course of conveying.Short fiber drops in the charging aperture of the loose heat setting machine of the three-dimensional short fiber of short distance hollow (at this moment can save the pendulum wire machine that the loose heat setting machine of prior art manufacturing must dispose).
The agent structure technical scheme of the loose heat setting machine of the three-dimensional short fiber of short distance hollow of the present invention is such: be covered with heat resistance fiber hole pattern curtain on a round revolving roll frame, on inwall, evenly be arranged with the dividing plate with holes of several axially-aligned, when rotating, cylinder effectively short fiber is taken away, when cylinder rotates to certain altitude, short fiber just falls naturally, can make short fiber in dropping process, quicken HEAT SETTING, and the equivalence probability of being heated significantly improves, and can significantly cut down the consumption of energy surely when guaranteeing the typing effect.When short fiber falls in the process of cylinder, equidistantly be provided with before the file that the loose heat setting machine discharging opening of the three-dimensional short fiber of short distance hollow direction tilts is horizontal and send guide plate, make short fiber to the certain distance of discharging opening direction motion, can finish whole dryness finalization process through the revolution of required setting.
The loose heat setting machine structural representation of the three-dimensional short fiber of short distance hollow
Below in conjunction with description of drawings
1, cut-out back short fiber 2, overhead are oppositely carried lace curtaining
3, overhead heat-insulation layer 4, loose heat setting machine heat-insulation layer
5, main air duct 6, heat exchanger
7, circulating fan 8, import and export end face heat-insulation layer
9, charging aperture 10, the dry mesh cylinder joint of swinging parts
11, charging and discharging mouth and preceding feeding guide plate support 12, charging and discharging, the preceding guide plate support that send
13, cylinder speed governing, transmission system 14, the vertical gusset of cylinder
15, loose heat setting machine internode main driving wheel 16, hot blast distribute passage
17, final drive shaft 18, power transmission shaft support part
19, passive cylinder drive rim 20, internode support and heat preservation component
21, discharging opening 22, overhead heat cycles parts
23, send horizontal guide plate before vertically
The specific embodiment
Design philosophy key of the present invention is: the loose heat setting machine of the three-dimensional short fiber of described short distance hollow is oppositely to carry lace curtaining (2) by overhead, overhead heat-insulation layer (3), loose heat setting machine heat-insulation layer (4), main air duct (5), heat exchanger (6), circulating fan (7), advance, exit end face heat-insulation layer (8), charging aperture (9), swinging heat resistance fiber mesh cylinder joint parts (10), advance, feeding guide plate support (11) before the outlet, advance, discharging, before send guide plate support (12), the cylinder speed governing, transmission system (13), the vertical gusset of cylinder (14), loose heat setting machine internode main driving wheel (15), hot blast dispensing orifice Netcom road (16), final drive shaft (17), power transmission shaft support part (18), passive cylinder drive rim (19), internode rolling stand and heat preservation component (20), discharging opening (21), before reaching vertically, overhead hot air circulation parts (22) send horizontal guide plate (23) to form.To cut off back short fiber (1) oppositely carries drying to fall into charging aperture (9), in revolution, promote intensive drying typing in the process that also hangs naturally through swinging mesh cylinder joint parts (10), and discharge the task of finishing the work by sending horizontal guide plate (23) progressively to deliver to discharging opening (21) before vertical.
Design philosophy key of the present invention is: described overhead oppositely carry lace curtaining (2) overhead heat-insulation layer (3) and overhead hot air circulation parts (22) effectively back spinning process flow process length significantly to be reduced and make cut off back short fiber (1) enter charging aperture (9) before can be fully predrying, most of moist steam is separated, reach the purpose that significantly reduces thermal losses.
Design philosophy key of the present invention is: the selecting for use of described circulating fan (7), because with the Metal-Piercing carrier bar that prior art adopted, send before the individual layer tiling, make short fiber pile up the need high pressure positive blower that causes, change heat resistance fiber mesh cylinder joint parts (10) into, improved nearly one times than the ventilative rate of the Metal-Piercing carrier bar of prior art, thereby significantly reduce thermal energy consumption, and more fully heat exchange of automatic whereabouts when short fiber (1) is enhanced certain altitude after cutting off in the cylinder revolution, avoided the accumulation of short fiber, blast is significantly reduced, thereby reduce the transmission energy.Because heat resistance fiber mesh curtain material heat content is low, fundamentally changed the drawback of the part short fiber hot-spot that prior art Metal-Piercing carrier bar causes.
Design philosophy key of the present invention is: the principle of selecting for use of described heat exchanger (6) is to improve heat exchange efficiency to greatest extent, can significantly reduce heat energy loss by reducing the difference of heat exchange medium and work wind-warm syndrome when significantly reducing heat exchanger (6) manufacturing expense.Heat exchanger sectional area and ventilation shaft sectional area ratio should be controlled at 2.3～4.3: between 1.The design of main air duct (5) makes full use of the characteristic in the process of air delivery, has reduced the loss of potential energy to greatest extent,
Can significantly reduce blower fan (7) transmission energy.
Design philosophy key of the present invention is: described band hot blast dispensing orifice Netcom road (16), considered to cut off back short fiber (1) revolution promote with the process that hangs automatically in the process of abundant heat exchange designed different air vent densities of distribution.
Design philosophy key of the present invention is: described cylinder joint parts (10) are needed and can make up between 1～8 assembly of elements according to simple production capacity by vertical gusset (14), cylinder transmission circle (19) and heat resistance fiber hole pattern curtain component units parts.Send horizontal guide plate (23) to establish a top rake according to needs vertically, can effectively the short fiber (1) that hangs automatically be sent into next turning course forward, circulation is delivered to discharging opening (21) and is discharged.
Design philosophy key of the present invention is: feeding guide plate support (11) can effectively will send horizontal guide plate (23) combiner to support and be fixed in the assembly of cylinder joint parts (10) before the described import and export before vertical.Send the combiner of horizontal guide plate (23) that the prestressing force deflection degree should be arranged vertically.
Design philosophy key of the present invention is: described speed governing, transmission unit (13) can be effectively be controlled between 0～30 rev/min according to need of work the assembly rotating speed of cylinder joint parts (10).
Design philosophy key of the present invention is: described initiative driver (15), power transmission shaft (17), power transmission shaft bearing (18), cylinder transmission circle (19) increase and decrease according to the required cylinder joint of unit production capacity parts (10) assembly of elements joint number, and ensure its stable at the uniform velocity running.
Design philosophy key of the present invention is: described internode rolling stand and heat preservation component (20) can effectively ensure more piece cylinder joint parts (10) regulation and control on same axis of rotation, and ensure hot blast sealing and transmission lubrication between every joint cylinder.
The loose heat setting machine of the three-dimensional short fiber of aforesaid short distance hollow of the present invention has been arranged, can significantly reduce capital construction, device fabrication and energy consumption cost in service surely, prospect is unlimited.
Claims (10)
1, the loose heat setting machine of the three-dimensional short fiber of a kind of short distance hollow is characterized in that: oppositely carry lace curtaining (2) by overhead, overhead heat-insulation layer (3), loose heat setting machine heat-insulation layer (4), main air duct (5), heat exchanger (6), circulating fan (7), advance, exit end face heat-insulation layer (8), charging aperture (9), swinging heat resistance fiber mesh cylinder joint parts (10), advance, feeding guide plate support (11) before the outlet, advance, discharging, before send guide plate support (12), the cylinder speed governing, transmission system (13), the vertical gusset of cylinder (14), loose heat setting machine internode main driving wheel (15), hot blast dispensing orifice Netcom road (16), final drive shaft (17), power transmission shaft support part (18), passive cylinder drive rim (19), internode rolling stand and heat preservation component (20), discharging opening (21), before reaching vertically, overhead hot air circulation parts (22) send horizontal guide plate (23) to form.To cut off back short fiber (1) oppositely carries drying to fall into charging aperture (9), in revolution, promote intensive drying typing in the process that also hangs naturally through swinging mesh cylinder joint parts (10), and discharge the task of finishing the work by sending horizontal guide plate (23) progressively to deliver to discharging opening (21) before vertical.
2, the loose heat setting machine of the three-dimensional short fiber of short distance hollow according to claim 1 is characterized in that: described overhead oppositely carry lace curtaining (2) overhead heat-insulation layer (3) and overhead hot air circulation parts (22) can be effectively will back spinning process flow process length significantly reduce and make cut off afterwards short fiber (1) enter charging aperture (9) before can be fully predrying, most of moist steam is separated, reach the purpose that significantly reduces thermal losses.
3, the loose heat setting machine of the three-dimensional short fiber of short distance hollow according to claim 1 is characterized in that: the selecting for use of circulating fan (7), because with the Metal-Piercing carrier bar that prior art adopted, send before the individual layer tiling, make short fiber pile up the need high pressure positive blower that causes, change heat resistance fiber mesh cylinder joint parts (10) into, improved nearly one times than the ventilative rate of the Metal-Piercing carrier bar of prior art, thereby significantly reduce thermal energy consumption, and more fully heat exchange of automatic whereabouts when short fiber (1) is enhanced certain altitude after cutting off in the cylinder revolution, avoided the accumulation of short fiber, blast is significantly reduced, thereby reduce the transmission energy.Because heat resistance fiber mesh curtain material heat content is low, fundamentally changed the drawback of the part short fiber hot-spot that prior art Metal-Piercing carrier bar causes.
4, the loose heat setting machine of the three-dimensional short fiber of short distance hollow according to claim 1 is characterized in that: it is to improve heat exchange efficiency to greatest extent that heat exchanger (6) is selected principle for use, can significantly reduce heat energy loss by reducing the difference of heat exchange medium and work wind-warm syndrome in the manufacturing expense that significantly reduces heat exchanger (6).Heat exchanger sectional area and ventilation shaft sectional area ratio should be controlled at 2.3～4.3: between 1.
5, the loose heat setting machine of the three-dimensional short fiber of short distance hollow according to claim 1 is characterized in that: band hot blast dispensing orifice Netcom road (16), considered to cut off back short fiber (1) revolution promote with the process that hangs automatically in the process of abundant heat exchange designed different air vent densities of distribution.
6, the loose heat setting machine of the three-dimensional short fiber of short distance hollow according to claim 1 is characterized in that: cylinder joint parts (10) are needed and can make up between 1～8 assembly of elements according to simple production capacity by vertical gusset (14), cylinder transmission circle (19) and heat resistance fiber hole pattern curtain component units parts.Send horizontal guide plate (23) to establish a top rake according to needs vertically, can effectively the short fiber (1) that hangs automatically be sent into next turning course forward, circulation is delivered to discharging opening (21) and is discharged.
7, the loose heat setting machine of the three-dimensional short fiber of short distance hollow according to claim 1 is characterized in that: feeding guide plate support (11) can effectively will send horizontal guide plate (23) combiner to support and be fixed in the assembly of cylinder joint parts (10) before the import and export before vertical.Send the combiner of horizontal guide plate (23) that the prestressing force deflection degree should be arranged vertically.
8, the loose heat setting machine of the three-dimensional short fiber of short distance hollow according to claim 1 is characterized in that: speed governing, transmission unit (13) can be effectively be controlled between 0～30 rev/min according to need of work the assembly rotating speed of cylinder joint parts (10).
9, the loose heat setting machine of the three-dimensional short fiber of short distance hollow according to claim 1 is characterized in that: initiative driver (15), power transmission shaft (17), power transmission shaft bearing (18), cylinder transmission circle (19) increase and decrease according to the required cylinder joint of unit production capacity parts (10) assembly of elements joint number, and ensure its stable at the uniform velocity running.
10, the loose heat setting machine of the three-dimensional short fiber of short distance hollow according to claim 1 is characterized in that: internode rolling stand and heat preservation component (20) can effectively ensure more piece cylinder joint parts (10) regulation and control on same axis of rotation, and ensure hot blast sealing and transmission lubrication between every joint cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410049995 CN1594677A (en) | 2004-06-25 | 2004-06-25 | Short range relaxation heat setting machine for three-dimensional lumen staple fiber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410049995 CN1594677A (en) | 2004-06-25 | 2004-06-25 | Short range relaxation heat setting machine for three-dimensional lumen staple fiber |
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| Publication Number | Publication Date |
|---|---|
| CN1594677A true CN1594677A (en) | 2005-03-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200410049995 Pending CN1594677A (en) | 2004-06-25 | 2004-06-25 | Short range relaxation heat setting machine for three-dimensional lumen staple fiber |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106435910A (en) * | 2016-10-28 | 2017-02-22 | 杭州海畅节能科技有限公司 | Vertical type three-dimensional polyester short fiber relaxation heat-setting machine |
| CN110607567A (en) * | 2015-03-06 | 2019-12-24 | 日本Tmt机械株式会社 | Spinning stretching device |
-
2004
- 2004-06-25 CN CN 200410049995 patent/CN1594677A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110607567A (en) * | 2015-03-06 | 2019-12-24 | 日本Tmt机械株式会社 | Spinning stretching device |
| CN106435910A (en) * | 2016-10-28 | 2017-02-22 | 杭州海畅节能科技有限公司 | Vertical type three-dimensional polyester short fiber relaxation heat-setting machine |
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