CN105674720A - Drying box provided with double circulation air ducts, and drying method - Google Patents
Drying box provided with double circulation air ducts, and drying method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及干燥设备领域,尤其涉及一种用于农产品、肉制品或水产品干燥工艺上的设有双循环风道的干燥箱及干燥方法。The invention relates to the field of drying equipment, in particular to a drying box provided with double circulation air ducts and a drying method used in the drying process of agricultural products, meat products or aquatic products.
背景技术Background technique
干燥工艺是农产品加工工艺中重要的一环,干燥的目的在于降低农产品的水分至安全水分值,抑制细胞生长,减少活动代谢,以便于加工、运输、储藏和食用。国内现有的干燥箱形式主要有隧道干燥器、厢式干燥器、转筒干燥器、转鼓干燥器等,厢式干燥器根据干燥器结构分为水平气流厢式干燥器、穿流气流箱式干燥器和混流箱式干燥器等等。The drying process is an important part of the agricultural product processing process. The purpose of drying is to reduce the moisture of agricultural products to a safe moisture value, inhibit cell growth, reduce active metabolism, and facilitate processing, transportation, storage and consumption. The existing drying ovens in China mainly include tunnel dryers, box dryers, drum dryers, drum dryers, etc. Box dryers are divided into horizontal airflow box dryers and cross-flow airflow boxes according to the dryer structure. Type dryer and mixed flow box dryer and so on.
但现有的气流干燥箱无论是开式、半开式还是闭式都是采用单向风流动的形式进行干燥,其缺点主要有:However, no matter the existing airflow drying oven is open, semi-open or closed, it is dried in the form of unidirectional wind flow, and its shortcomings mainly include:
一是,干燥段的长度较长,干燥风在干燥段内流动的时间长,温度下降大,造成干燥段内的农产品受热不均匀,干燥效果较差。One is that the length of the drying section is long, the drying wind flows in the drying section for a long time, and the temperature drops greatly, resulting in uneven heating of the agricultural products in the drying section and poor drying effect.
二是,在相同的干燥箱尺寸条件下,采用单循环气流的风机需要更大的送风压力,选用更高功率的风机,进一步提高了干燥箱能耗和成本。Second, under the condition of the same size of the drying box, the fan with single-circulation airflow needs a higher air supply pressure, and the fan with higher power is selected, which further increases the energy consumption and cost of the drying box.
三是,在其他条件相同的情况下,采用单循环气流的干燥箱,其风速较慢,干燥的效率较低。The third is that under the same conditions as other conditions, the drying oven with single-circulation airflow has a slower wind speed and lower drying efficiency.
因此,现有的干燥箱需要进一步改进和完善。Therefore, the existing drying box needs to be further improved and perfected.
发明内容Contents of the invention
本发明的目的在于提供一种设有双循环风道的干燥箱及干燥方法,旨在解决现有干燥箱干燥不均匀、效果差、能耗高、体积大的技术问题。The object of the present invention is to provide a drying oven and a drying method provided with double circulation air ducts, aiming to solve the technical problems of uneven drying, poor effect, high energy consumption and large volume of the existing drying oven.
本发明所设计的技术方案如下:The technical scheme designed by the present invention is as follows:
一种设有双循环风道的干燥箱,其中,所述干燥箱包括箱体、以及设置在箱体内并用于干燥的循环风道;所述循环风道设为左右两个,分别为第一循环风道和第二循环风道;所述第一循环风道的流向与第二循环风道的流向相反;A drying box with double circulating air channels, wherein the drying box includes a box body and a circulating air channel arranged in the box and used for drying; the circulating air channels are set as two left and right, respectively A circulating air duct and a second circulating air duct; the flow direction of the first circulating air duct is opposite to that of the second circulating air duct;
所述循环风道包括送风段、干燥段、回风段、以及风机;所述送风段的入口与风机的出风口连通,出口与干燥段的入口连通;所述回风段的入口与干燥段的出口连通,出口与风机的进风口连通;所述送风段、干燥段和回风段构成干燥风循环流动的通道,由风机驱动干燥风在通道内流动。The circulating air duct includes an air supply section, a drying section, an air return section, and a fan; the inlet of the air supply section communicates with the air outlet of the fan, and the outlet communicates with the inlet of the drying section; the inlet of the return air section communicates with the air outlet of the fan. The outlet of the drying section is connected, and the outlet is connected with the air inlet of the fan; the air supply section, the drying section and the return air section constitute a channel for the circulation of drying air, and the drying air is driven by the fan to flow in the channel.
所述设有双循环风道的干燥箱,其中,两个流动方向相反的循环风道设为一组,在干燥箱内设置若干组循环风道。In the drying box with double circulation air ducts, two circulation air ducts with opposite flow directions are set as one group, and several groups of circulation air ducts are arranged in the drying box.
所述设有双循环风道的干燥箱,其中,所述送风段、干燥段和回风段设置在同一个竖直平面内,且送风段位于干燥段的上方,干燥风在竖直平面内循环流动。The drying box provided with double circulating air channels, wherein, the air supply section, the drying section and the return air section are arranged in the same vertical plane, and the air supply section is located above the drying section, and the drying air is in the vertical in-plane circulation.
所述设有双循环风道的干燥箱,其中,所述送风段、干燥段和回风段设置在同一个水平平面内,干燥风在水平平面内循环流动。The drying box provided with double circulating air ducts, wherein, the air supply section, the drying section and the return air section are arranged in the same horizontal plane, and the drying air circulates in the horizontal plane.
所述设有双循环风道的干燥箱,其中,所述干燥段设为干燥通道,其通风面积大于等于4平方米或大于干燥箱截面积的1/2;所述干燥通道的长度大于等于800毫米,划分为若干小风管。The drying box provided with double circulation air channels, wherein, the drying section is set as a drying channel, and its ventilation area is greater than or equal to 4 square meters or greater than 1/2 of the cross-sectional area of the drying box; the length of the drying channel is greater than or equal to 800 mm, divided into several small ducts.
所述设有双循环风道的干燥箱,其中,左右两个所述循环风道之间的夹角范围为90°至180°。In the drying oven provided with double circulating air ducts, the angle between the left and right circulating air ducts ranges from 90° to 180°.
所述设有双循环风道的干燥箱,其中,所述箱体上设有用于放料和取料的料口,所述料口位于箱体四周的侧面。The drying box provided with double circulation air ducts, wherein, the box body is provided with material openings for discharging and retrieving materials, and the material openings are located on the sides around the box body.
所述设有双循环风道的干燥箱,其中,所述箱体内还设有用于热风分流的分流装置,所述分流装置设为分流板,所述分流板位于送风通道的入口处。In the drying box provided with double circulation air ducts, a diverter device for hot air diversion is also provided in the cabinet, and the diverter device is set as a diverter plate, and the diverter plate is located at the entrance of the air supply channel.
所述设有双循环风道的干燥箱,其中,所述箱体上设有用于处理高湿空气的除湿装置、以及用于提高干燥介质温度的加热装置;所述除湿装置和加热装置设置在风机的前端或后端。The drying box provided with double circulation ducts, wherein, the box body is provided with a dehumidification device for processing high-humidity air, and a heating device for increasing the temperature of the drying medium; the dehumidification device and the heating device are arranged at Front or rear of the fan.
一种用于双风道干燥箱的干燥方法,其中,包括如下步骤:首先将农产品放入干燥箱内;然后启动风机,干燥箱空气被加热,风机驱动热风通过送风段、干燥段和回风段,并不断循环干燥;接着使用排湿装置或者除湿装置,将高湿空气排出或者通过除湿装置除湿;最后将干燥好的农产品取出。A drying method for a double-channel drying box, which includes the following steps: firstly put agricultural products into the drying box; then start the fan, the air in the drying box is heated, and the fan drives the hot air to pass through the air supply section, the drying section and the return section; The wind section, and continuously circulate and dry; then use a dehumidification device or a dehumidification device to discharge high-humidity air or dehumidify it through a dehumidification device; finally take out the dried agricultural products.
综上所述,本发明所提供的设有双循环风道的干燥箱通过流向相反的两股干热的循环风对农产品进行脱水,其结构简单,成本低,干燥均匀,能耗低,效果好。另外,左右两侧的循环风道可以因应场地的大小限制来调整夹角,占用的空间小,方便安装。配合基于该干燥箱的干燥方法,可以很好地解决现有干燥箱干燥不均匀、效果差、能耗高、体积大的技术问题。To sum up, the drying oven provided by the present invention with double circulating air ducts dehydrates agricultural products through two dry and hot circulating air flowing in opposite directions. It has simple structure, low cost, uniform drying, low energy consumption, and excellent it is good. In addition, the circulating air ducts on the left and right sides can adjust the angle according to the size limit of the site, which occupies a small space and is convenient for installation. Cooperating with the drying method based on the drying box, the technical problems of uneven drying, poor effect, high energy consumption and large volume of the existing drying box can be well solved.
附图说明Description of drawings
图1是本发明所提供的干燥箱的主视图。Fig. 1 is the front view of the drying oven provided by the present invention.
图2是本发明所提供的干燥箱的左视图。Fig. 2 is a left view of the drying oven provided by the present invention.
图3是本发明所提供的干燥箱的俯视图。Fig. 3 is a top view of the drying oven provided by the present invention.
具体实施方式detailed description
为使本发明的目的、技术方案及优点更加清楚、明确,以下参照附图并举实施例对本发明作进一步说明。In order to make the object, technical solution and advantages of the present invention more clear and definite, the present invention will be further described below with reference to the accompanying drawings and examples.
结合图1至图3所示,本发明公开了一种设有双循环风道的干燥箱,该干燥箱主要用于农产品、肉制品或水产品的干燥工艺,去除产品中的自由水及部分结合水,有利于农产品的后续深加工。其中,所述干燥箱包括箱体100、以及设置在箱体100内并用于农产品干燥的循环风道。所述循环风道设为左右两个,分别为第一循环风道和第二循环风道。所述第一循环风道的流向与第二循环风道的干燥风的流向是相反的。在本实施例中,如图1所示,左侧的第一循环风道采用逆时针送风方式,右侧的第二循环风道采用顺时针的送风方式。As shown in Fig. 1 to Fig. 3, the present invention discloses a drying box equipped with a double circulation air duct, the drying box is mainly used for the drying process of agricultural products, meat products or aquatic products, and removes free water and some Combined with water, it is beneficial to the subsequent deep processing of agricultural products. Wherein, the drying box includes a box body 100 and a circulating air duct arranged in the box body 100 and used for drying agricultural products. There are two left and right circulation air passages, which are respectively the first circulation air passage and the second circulation air passage. The flow direction of the first circulating air channel is opposite to that of the drying air in the second circulating air channel. In this embodiment, as shown in FIG. 1 , the first circulating air duct on the left adopts a counterclockwise air supply mode, and the second circulating air duct on the right adopts a clockwise air supply mode.
具体的,如图1所示,所述循环风道包括送风段210、干燥段220、回风段230、以及风机240。所述送风段210的入口与风机240的出风口连通,出口与干燥段220的入口连通。所述回风段230的入口与干燥段220的出口连通,出口与风机240的进风口连通。所述送风段210、干燥段220和回风段230构成了干燥风循环流动的通道,并且该通道内的干燥风流动动力由风机240提供。Specifically, as shown in FIG. 1 , the circulating air duct includes an air supply section 210 , a drying section 220 , a return air section 230 , and a fan 240 . The inlet of the air supply section 210 communicates with the air outlet of the fan 240 , and the outlet communicates with the inlet of the drying section 220 . The inlet of the return air section 230 communicates with the outlet of the drying section 220 , and the outlet communicates with the air inlet of the fan 240 . The air supply section 210 , the drying section 220 and the return air section 230 constitute a channel for circulating the drying air, and the flow power of the drying air in the channel is provided by the fan 240 .
优选的,作为本发明较佳的实施例,所述箱体100上设有用于处理高湿空气的排湿装置或进行空气去水的除湿装置、以及用于提高干燥介质(如空气)温度的加热装置。所述加热装置或除湿装置可设置在风机的前端或后端,但不设置在干燥段220内,通过该加热装置将干燥介质(如空气)加热,用于干燥农产品。所述排湿装置不设置在送风段210内。所述箱体100可以不设置除湿装置、排湿装置或加热装置。经过物料的湿空气,可以在送风段210以外的地方引出,由外部装置处理;干燥空气可以通过不在箱内的外部装置对空气处理完毕后,在送风段210送入干燥箱内,并将带有水蒸气的热风排出外界,使箱内一直保持高温低湿的干燥环境。Preferably, as a preferred embodiment of the present invention, the box body 100 is provided with a dehumidification device for processing high-humidity air or a dehumidification device for removing water from the air, and a dehumidification device for increasing the temperature of the drying medium (such as air). heating equipment. The heating device or dehumidification device can be arranged at the front or rear end of the blower, but not in the drying section 220, and the drying medium (such as air) is heated by the heating device for drying agricultural products. The dehumidification device is not arranged in the air supply section 210 . The box body 100 may not be provided with a dehumidifying device, a dehumidifying device or a heating device. The wet air passing through the material can be drawn out of the air supply section 210 and processed by an external device; the dry air can be sent into the drying box at the air supply section 210 after the air is processed by an external device not in the box, and The hot air with water vapor is discharged to the outside, so that the inside of the box can always maintain a dry environment with high temperature and low humidity.
优选的,加热装置可以是在送风段设置电辅热装置或者在回风段与风机水平位置安置散热器,散热器的工质可以是热水或者氟利昂等。Preferably, the heating device can be an electric auxiliary heating device installed in the air supply section or a radiator installed at the level of the return air section and the fan, and the working fluid of the radiator can be hot water or Freon.
优选的,为了提高干燥箱的干燥效率,两个流动方向相反的循环风道设为一组,在干燥箱内可以设置若干组循环风道,这些循环风道可以沿干燥箱的长度方向排列,也可以沿宽度方向排列。采用这种方式可以增大干燥箱的体积,放置更多的农产品,提高干燥农产品的产量。Preferably, in order to improve the drying efficiency of the drying box, two circulating air channels with opposite flow directions are set as one group, and several groups of circulating air channels can be arranged in the drying box, and these circulating air channels can be arranged along the length direction of the drying box. It can also be arranged in the width direction. In this way, the volume of the drying box can be increased, more agricultural products can be placed, and the yield of dried agricultural products can be increased.
进一步的,结合图1和图2所示,本实施例提供的循环风道有两种实施方式,第一种是所述送风段210、干燥段220和回风段230设置在同一个竖直平面内,且送风段210位于干燥段220的上方(即风机240位于农产品的上方),干燥风在竖直平面内从上往下进入干燥段220,干燥完毕后从下往上回到达风机240处,并不断循环流动。Further, as shown in Figure 1 and Figure 2, there are two implementations of the circulating air duct provided in this embodiment, the first one is that the air supply section 210, the drying section 220 and the return air section 230 are arranged In the vertical plane, and the air supply section 210 is located above the drying section 220 (that is, the fan 240 is located above the agricultural products), the drying wind enters the drying section 220 from top to bottom in the vertical plane, and returns from bottom to top after drying. Fan 240, and continuous circulation.
循环风道的另一种实施方式是,所述送风段210、干燥段220和回风段230设置在同一个水平平面内,干燥风在水平平面内循环流动。这种水平式的循环风道可以有效降低干燥箱的整体高度,适用于场地高度不够的情况。Another embodiment of the circulating air duct is that the air supply section 210 , the drying section 220 and the return air section 230 are arranged in the same horizontal plane, and the drying air circulates in the horizontal plane. This horizontal circulating air duct can effectively reduce the overall height of the drying box, which is suitable for situations where the height of the site is not enough.
优选的,为了增大通风面积,提高干燥效果,本实施例中的干燥段220设为干燥通道,其通风面积大于等于4平方米或大于干燥箱截面积的1/2。Preferably, in order to increase the ventilation area and improve the drying effect, the drying section 220 in this embodiment is set as a drying channel, and its ventilation area is greater than or equal to 4 square meters or greater than 1/2 of the cross-sectional area of the drying box.
优选的,为了缩短干燥通道的长度,同时要确保农产品均匀受热,提高干燥效果,所述干燥通道的长度大于等于800毫米。在本实施例中,干燥通道可以设置为一个,或者也可以设为由若干小风管组成的干燥通道。Preferably, in order to shorten the length of the drying channel and at the same time ensure that the agricultural products are evenly heated and improve the drying effect, the length of the drying channel is greater than or equal to 800 mm. In this embodiment, one drying channel may be provided, or may also be provided as a drying channel composed of several small air ducts.
进一步的,由于放置干燥箱的空间尺寸限制,左右两个所述循环风道之间的夹角可以因应实际需求来调整,具体调整的范围为90°至180°。如图3所示,图中的左右两个循环风道之间的夹角为180°。Further, due to the limitation of the size of the space where the drying oven is placed, the angle between the left and right circulation air ducts can be adjusted according to actual needs, and the specific adjustment range is 90° to 180°. As shown in FIG. 3 , the angle between the left and right circulating air ducts in the figure is 180°.
优选的,为了进一步提高热风的利用率,将热风均匀地吹到干燥通道的每个角落。所述箱体100内还设有用于热风分流的分流装置,所述分流装置有多种形式,例如电动匀风器等。本实施例优选将分流装置设为分流板,所述分流板位于送风通道内,与箱体100底部平行。热风从风机240吹出后经过送风段210,在干燥通道的入口处被均匀分流,对干燥通道内的农产品进行干燥,获得更好的干燥效果。Preferably, in order to further improve the utilization rate of the hot air, the hot air is evenly blown to every corner of the drying tunnel. The box body 100 is also provided with a distribution device for distributing the hot air, and the distribution device has various forms, such as an electric air homogenizer and the like. In this embodiment, the distribution device is preferably configured as a distribution plate, and the distribution plate is located in the air supply channel and parallel to the bottom of the box body 100 . After the hot air is blown out from the fan 240, it passes through the air supply section 210, and is evenly divided at the entrance of the drying channel to dry the agricultural products in the drying channel to obtain a better drying effect.
进一步的,为了方便工人将农产品放入干燥箱,如图1和图3所示,所述箱体100上设有用于放料和取料的料口,所述料口位于箱体100的侧面。该料口上还设有用于隔绝外界空气交换的密封门110,放料后,关上密封门110就可以避免箱内热风向外逃逸,降低箱内的热损失。Further, in order to facilitate the workers to put the agricultural products into the drying box, as shown in Figure 1 and Figure 3, the box body 100 is provided with a material opening for feeding and retrieving, and the material opening is located on the side of the box body 100 . The material opening is also provided with a sealing door 110 for isolating outside air exchange. After discharging, closing the sealing door 110 can prevent the hot air in the box from escaping outwards and reduce the heat loss in the box.
本发明还公开了一种基于双风道干燥箱的干燥方法,其中,包括如下步骤:首先将农产品放入干燥箱内;然后启动风机240,干燥箱空气被加热,风机240驱动热风通过送风段210、干燥段220和回风段230,并不断循环干燥;接着使用排湿装置(或除湿装置),将高湿空气排出(或通过除湿装置除湿);最后将干燥好的农产品取出。The present invention also discloses a drying method based on a double-channel drying box, which includes the following steps: first, put the agricultural products into the drying box; Section 210, drying section 220 and return air section 230, and continuously circulate and dry; then use a dehumidification device (or dehumidification device) to discharge high-humidity air (or dehumidify through a dehumidification device); finally take out the dried agricultural products.
本发明在工作时,左右两侧的风机240通过鼓风送风的方式驱动干燥热风在箱内循环流动,由于左右两侧的循环风道流动的方向是相反的,而且中间没有物理阻隔,所以左侧风道的热风与右侧风道的热风在回风段230处混合均匀,以降低左右两股循环风的温差,提高干燥效果。When the present invention is working, the fans 240 on the left and right sides drive the dry hot air to circulate in the box by means of blowing air. Since the flow directions of the circulating air ducts on the left and right sides are opposite, and there is no physical barrier in the middle, so The hot air from the left air passage and the hot air from the right air passage are evenly mixed at the return air section 230 to reduce the temperature difference between the left and right circulating air and improve the drying effect.
综上所述,本发明所提供的设有双循环风道的干燥箱通过流向相反的两股干热的循环风对农产品进行脱水,其结构简单,成本低,干燥均匀,能耗低,效果好。另外,左右两侧的循环风道可以因应场地的大小限制来调整夹角,占用的空间小,方便安装。配合基于该干燥箱的干燥方法,可以很好地解决现有干燥箱干燥不均匀、效果差、能耗高、体积大的技术问题。To sum up, the drying oven provided by the present invention with double circulating air ducts dehydrates agricultural products through two dry and hot circulating air flowing in opposite directions. It has simple structure, low cost, uniform drying, low energy consumption, and excellent it is good. In addition, the circulating air ducts on the left and right sides can adjust the angle according to the size limit of the site, which occupies a small space and is convenient for installation. Cooperating with the drying method based on the drying box, the technical problems of uneven drying, poor effect, high energy consumption and large volume of the existing drying box can be well solved.
应当理解的是,本发明的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,例如,对本发明中的各组分的常见/惯用的替换等,所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that the application of the present invention is not limited to the above examples, and those of ordinary skill in the art can make improvements or changes based on the above descriptions, for example, common/customary replacements for each component in the present invention, etc., all These improvements and transformations should all belong to the protection scope of the appended claims of the present invention.
Claims (9)
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Application publication date: 20160615 |