A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof
Technical field
The invention belongs to technical field of coatings, more particularly, to a kind of hydrophilic anti-settling far infrared absorbing material and its preparation
Method.
Background technology
It is known that the wave absorbing agent for microwave industry is mostly the larger ferrite of density, carbide, nitride etc.,
It is mixed and made into absorbing material with binding agent, solvent etc., the situation of wave absorbing agent sedimentation, serious shadow easily occur after placing a period of time
Ring the application of absorbing material, more can affect actual wave-absorbing effect and the temperature rise stability of absorbing material, temperature more likely occurs
Spend high situation, occur using safety problem.
Separately, the related microwave utensil made with absorbing material, cooking food easily occur surface overdo and food therein also not
Ripe situation occurs, the culinary art effect of impact consumer experience and reality.
What the problems referred to above were very serious have impact on absorbing material in the application of microwave industry it is impossible to meet microwave product class
The growing barbecue of consumer, baking require.
Existing microwave industry absorbing material technology mainly high density wave absorbing agent is added in silicone adhesive agent, adds suitable
Auxiliary agent of amount etc., after mechanical agitation, wave plate inhaled by the silica gel that vulcanization crosslinking is pressed into 2 millimeter, you can make final suction wave plate,
Stick to substrate surface with adhesive by inhaling wave plate again, make microwave and inhale ripple adnexa.But the Microwave roasting plate that the method is made exists
Following shortcoming:
1. wave absorbing agent disperses uneven, free settling, can lead to the bulk article microwave absorption difference of same specification model
Greatly, in addition can because wave absorbing agent dispersion uneven generation hot-spot melting phenomenon;
2. use the resin materials such as a large amount of silica gel, lead to absorbing material blocked up;
3. there is no far infrared performance, not yet done phenomenon easily in food therein;
4. complex manufacturing, takes and takes material;
5. there is no performance easy to clean, for a long time using the adhesion being easily caused greasy dirt.
At present, the also rarely seen use antiradar coatings class of absorbing material that microwave industry uses, can have anti-settling, far infrared
The performance and stable absorbing material of absorbing property even more has no way of looking for.Wave plate inhaled by the thick-layer being only confined in complex process, and not
There is performance easy to clean, the demand in future cannot be met completely.Thin layer, convenient, excellent performance antiradar coatings are trends of the times!
Content of the invention
In view of the problems of prior art, the present invention provide a kind of hydrophilic anti-settling far infrared absorbing material and its
Preparation method, it is possible to use it is intended to solve the wave absorbing agent dispersion of microwave current product absorbing material on microwave oven class product
Uneven, free settling, can lead to the bulk article microwave absorption difference of same specification model big, or even can disperse because of wave absorbing agent
Uneven generation hot-spot melting phenomenon;Using resin materials such as a large amount of silica gel, lead to suction ripple layer blocked up;There is no far infrared
Performance, easily not yet done phenomenon in food therein;Complex manufacturing, takes and takes material;There is no performance easy to clean, make for a long time
Be easily caused greasy dirt adhesion the problems such as.
The technical scheme that the present invention solves above-mentioned technical problem is as follows:
A kind of hydrophilic anti-settling far infrared absorbing material, including following parts by weight of component:49~83.2 parts of binding agent, inhales
1~20 part of ripple agent, 10~20 parts of far infrared powder, 5~10 parts of sagging inhibitor, 0.8~1.5 part of auxiliary agent.
Binding agent:With absorbing material and substrate material (such as baking tray material) to be coated, there is good combination performance
Material, and there is the heat resistance that high temperature is not easily decomposed.
Wave absorbing agent:Can disperse in a binder very well, the material of efficient absorption microwave energy under microwave environment.
The invention has the beneficial effects as follows:
The effect of binding agent mainly has:Wave absorbing agent can be made to disperse wherein well, and stick to substrate surface;Have relatively
Good heat resistance, meets use requirement under hot environment;There is preferable hydrophilicity.
Wave absorbing agent primarily serve the purpose of absorption microwave energy, and be translated into heat transfer to utensil etc., reach quick
Heat absorption and the performance conducted heat.
The far infrared sending that primarily serves the purpose of of far infrared powder has stronger penetration capacity, can be penetrated with deeper
Food.
The suspendability primarily serving the purpose of the denseness increasing whole coating system and filler of sagging inhibitor, makes coating have tactile
Degeneration, prevents the sedimentation of filler, and can lift the hydrophilicity of material further.
Primarily serving the purpose of of auxiliary agent makes coating each component mix homogeneously, and coating property is excellent.
Sagging inhibitor is mixed by inventor first with binding agent, wave absorbing agent, far infrared powder and auxiliary agent etc., and adopts
Take suitable proportioning, wave absorbing agent is uniformly dispersed, free settling, microwave are not inhaled so that prepared hydrophilic anti-settling absorbing material is had
Ripple performance difference is little, coating is thin, simple production process, the material-saving that saves time, hydrophilicity is good, not easily lead to greasy dirt adhesion, Yi Qing
Clean, improve penetrance for food, make the more preferable energy absorption of food therein, realize food therein and synchronously cook with top layer
Hope, General Promotion inhale ripple microwave adnexa culinary art effect the advantages of.
On the basis of technique scheme, the present invention can also do following improvement.
Further, described binding agent is the mixed solution of colloidal sol and silicate solutions.
Beneficial effect using such scheme is:
It is used alone colloidal sol, performance easy to clean is bad, is used alone silicate, coating filming performance is bad with intensity.Logical
Cross using cooperatively of colloidal sol and silicate solutions, compared to being used alone colloidal sol or silicate solutions, coating physical property can be reached
The all good effect with performance easy to clean.
Further, described colloidal sol one or two mixing in Ludox, Alumina gel.
Beneficial effect using such scheme is:Using one of Ludox, Alumina gel or two kinds, be conducive to further
Improve adhesion property, filming performance and the heat resistance of coating.
The parameter area of Ludox:The content of working substance is 20%~40%.The advantage taking above-mentioned parameter scope is:Molten
Glue good stability, the easy film forming of coating.
The parameter area of Alumina gel:The content of working substance is 20%~40%.The advantage taking above-mentioned parameter scope is:Molten
Glue good stability, the easy film forming of coating.
Working substance in Ludox refers to silicon dioxide, and the working substance in Alumina gel refers to aluminium oxide.
I.e. in Ludox, the mass fraction of silicon dioxide is 20%~40%.In Alumina gel, the mass fraction of aluminium oxide is
20%~40%.
Further, described silicate solutions are selected from one of sodium silicate solution, potassium silicate solution, Lithium metasilicate solution or several
The mixing planted.
Beneficial effect using such scheme is:Be conducive to improving further coating using the silicate solutions of mentioned kind
The heat resistance that binding ability and raising with base material is not easily decomposed under the high temperature conditions.
Further, in silicate solutions, the mass fraction of silicate is 20%~30%.
Beneficial effect using such scheme is:Silicate and colloidal sol are conducive to using the mass fraction of suitable silicate
Cooperation, the film forming performance of paint made is good, and adhesion property is good, and heatproof can meet use requirement.
Further, described wave absorbing agent is selected from one or more of CNT, silicon nitride, Barium metatitanate..
Beneficial effect using such scheme is:There is wave-absorbing effect good, and can mix with other raw materials fully, it is to avoid
Performance because of mixing uneven impact material.
The parameter area of CNT can be:CNT particle diameter is less than 10nm.The parameter area of silicon nitride can be:
Silicon nitride particle diameter is less than 2 μm.The parameter area of Barium metatitanate. can be:Barium metatitanate. particle diameter is less than 60nm.Take above-mentioned parameter scope
Be conducive to improving the performance of prepared material.
Further, described sagging inhibitor includes hydrophilic aerosil and/or gaseous oxidation aluminum.
Beneficial effect using such scheme is:The present invention adopts hydrophilic aerosil, the cooperation of gaseous oxidation aluminum
Appropriate dispersing aid, makes antiradar coatings with other components, homogeneous very well can be suspended in coating system, has thickening and thixotroping
Property and stable chemical nature so that this coating has excellent anti-settling and uniformity, thus solve wave absorbing agent disperse not
Uniformly, free settling, can lead to the bulk article microwave absorption difference of same specification model big, or even can disperse not because of wave absorbing agent
The problems such as uniformly produce hot-spot melting phenomenon.
When the gentle phase alumina of hydrophilic aerosil is used in mixed way, anti-settling effect can be more preferably it is preferable that work as
The gentle phase alumina of hydrophilic aerosil is with mass ratio (3~6):1 when being mixed, and anti-settling effect can carry further
High.
The parameter area of hydrophilic aerosil:Specific surface area is 200 ± 20m2/g;Favourable using this parameter area
In obtaining suitable specific surface area, reach anti-settling performance, and cost is relatively low.
The parameter area of gaseous oxidation aluminum:Specific surface area is 100 ± 20m2/g;Be conducive to obtaining using this parameter area and close
Suitable specific surface area, reaches anti-settling performance, and cost is relatively low.
Further, described far infrared powder be selected from carborundum, ferrum oxide, magnesium oxide, zinc oxide, two kinds in aluminium oxide with
Upper mixing.
Beneficial effect using such scheme is:Using the far infrared powder of mentioned kind, the far infrared sending has
Stronger penetration capacity, can penetrate food with deeper, thus improving Baking Effect.Using two or more mixing, first than in list
Solely use, far-infrared effect is more preferable.
Carborundum, ferrum oxide, magnesium oxide, zinc oxide, the parameter area of aluminium oxide are:Particle diameter is less than 50nm;Using above-mentioned
Parameter be conducive to improve material performance.
Further, described auxiliary agent is selected from one or more of dispersant, adhesion promoter and defoamer.
Beneficial effect using such scheme is:The Main Function of dispersant improves sagging inhibitor and wave absorbing agent in system
Dissolution dispersity energy, make whole coating system homogeneous, stable;Defoamer primarily serves the purpose of reduction surface tension and disappears thus playing
The effect of bubble suds;The wetting capacity primarily serving the purpose of raising coating system and base material of adhesion promoter, thus increase painting
Material and the adhesion property of base material.
The present invention provides a kind of preparation method of hydrophilic anti-settling far infrared absorbing material, comprises the following steps:According to
Said ratio, will be admixed together for each component.
The present invention has no particular restriction for the method for mixing and actual conditions, can select according to specific circumstances
Suitable mixing speed, mixing time.
Beneficial effect using such scheme is:
The preparation method of hydrophilic anti-settling far infrared absorbing material of the present invention, has wave absorbing agent and is uniformly dispersed, no
Free settling, microwave absorption difference are little, coating is thin, simple production process, the material-saving that saves time, hydrophilicity is good, not easily lead to
Greasy dirt adhesion, penetrance that is easy to clean, improve for food make the more preferable energy absorption of food therein, realize food therein with
The advantages of hope of top layer synchronization culinary art, General Promotion inhale the culinary art effect of ripple microwave adnexa.
Further, described auxiliary agent includes dispersant, adhesion promoter and defoamer, comprises the following steps:
1) preparation of dispersant-binding agent mixed system:
The binding agent of proportional quantity is mixed according to proportioning with part dispersing aid, mixes, prepared dispersant-binding agent mixing
System;
2) preparation of anti-settling system:
By step 1) add the sagging inhibitor of proportional quantity and defoamer in dispersant-binding agent mixed system of being obtained, mix
Even, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add wave absorbing agent and adhesion promoter in the anti-settling system that is obtained, mix, prepared anti-settling is inhaled
Ripple system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add far infrared powder and remaining dispersant in the anti-settling wave-absorber system that is obtained, mix, parent is obtained
Water type anti-settling far infrared absorbing material.
Preferably, step 4) dispersant that adds and step 1) mass ratio of dispersant that adds is (2~3):5.
Beneficial effect using such scheme is:Each component is conducive to quickly to mix using above-mentioned addition sequence, it is to avoid
Because mixing inequality causes the performance of prepared material not good.
Further, the proportionate relationship of described dispersant, defoamer and adhesion promoter is:Dispersant and the matter of defoamer
Amount ratio is (2~3):1, dispersant is (1.5~2) with the mass ratio of adhesion promoter:1.
Beneficial effect using such scheme is:The compatible mixing very well of each component material can be made further, and make system
The coating the obtaining and base material function such as attachment very well.The dispersant of proper ratio, defoamer and adhesion promoter make dispersion, attachment
More superior with performances such as froth breakings.
The present invention provides a kind of kitchen appliance product, and including base material and the coating being arranged on substrate surface, described coating is by above-mentioned
Hydrophilic anti-settling far infrared absorbing material make.
When specifically used it is also possible to according to specific circumstances, arrange except of the present invention hydrophilic in kitchen appliance product
Coating beyond the coating that type anti-settling absorbing material is made.
Hydrophilic anti-settling absorbing material of the present invention can be used for all kitchen appliances with microwave property as principle and produces
Product.For example:Can use on the microwave product such as microwave oven and microwave oven, have excellent anti-settling and uniformity,
High temperature resistant, excellent absorbing property, excellent hydrophilicity, performance easy to clean, coating are thin, simple production process, antibacterial functions
The advantages of good, far-infrared functional is good and improves food cooking effect.
The present invention provides a kind of preparation method of kitchen appliance product, by above-mentioned hydrophilic anti-settling far infrared absorbing material spray
It is coated in the surface of the base material of kitchen appliance product, afterwards, solidification, make hydrophobic oleophobic type absorbing material form coating.
Before spraying, coating and base material can be improved further through pretreatment process in the surface of the base material of kitchen appliance product
Combination effect.
Beneficial effect using such scheme is:Preparation method of the present invention is simple, has excellent anti-settling
, simple production process thin with uniformity, high temperature resistant, excellent absorbing property, excellent hydrophilicity, performance easy to clean, coating,
The advantages of antibacterial functions, far-infrared functional are good and improve food cooking effect.
Specific embodiment
Hereinafter the principle and feature of the present invention is described, example is served only for explaining the present invention, is not intended to limit
Determine the scope of the present invention.
Each component employed in the present invention, all can be obtained by commercial mode unless otherwise noted or pass through ability
The routine techniquess means preparation in domain.
A kind of hydrophilic anti-settling far infrared absorbing material, including following parts by weight of component:49~83.2 parts of binding agent, inhales
1~20 part of ripple agent, 10~20 parts of far infrared powder, 5~10 parts of sagging inhibitor, 0.8~1.5 part of auxiliary agent.
Preferably, the binding agent according to mass percentage, in the hydrophilic anti-settling far infrared absorbing material of the present invention
For 49%~83.2%, wave absorbing agent is 1%~20%, and far infrared powder is 10%~20%, and sagging inhibitor is 5%~10%,
Auxiliary agent is 0.8%~1.5%.
Described binding agent is the mixed solution of colloidal sol and silicate solutions.Described colloidal sol is one in Ludox, Alumina gel
Plant or two kinds of mixing.
Ludox is the colloid solution that silicon dioxide colloid microgranule uniformly diffuses to form in water, also known as silicate solution, point
Minor can be expressed as mSiO2·H2O.Can be using electroosmose process, ion exchange, silicon dissolution method, peptisation or dispersion method etc.
Prepared by method.Ludox in the embodiment of the present invention can be using sol-gal process preparation.
The chemical molecular formula of Alumina gel is a (Al2O3·nH2O)·bHx·cH2O, wherein:Al2O3·nH2O is hydration oxygen
Change aluminum, Hx is peptizer, coefficient:b<a、c、n.Can be using hydrochloric acid method preparation.
The parameter area of Ludox:The content of working substance is 20%~40%.The advantage taking above-mentioned parameter scope is:Molten
Glue good stability, the easy film forming of coating.
The parameter area of Alumina gel:The content of working substance is 20%~40%.The advantage taking above-mentioned parameter scope is:Molten
Glue good stability, the easy film forming of coating.
Described silicate solutions are selected from the mixed of one or more of sodium silicate solution, potassium silicate solution, Lithium metasilicate solution
Close.In silicate solutions, the mass fraction of silicate is 20%~30%, and preferably the mass fraction of silicate is 25%.
Described wave absorbing agent is selected from one or more of CNT, silicon nitride, Barium metatitanate..
In each embodiment, the parameter area of CNT can be:CNT particle diameter is less than 10nm.The parameter of silicon nitride
May range from:Silicon nitride particle diameter is less than 2 μm.The parameter area of Barium metatitanate. can be:Barium metatitanate. particle diameter is less than 60nm.Take
State parameter area to be conducive to improving the performance of prepared material.
Described sagging inhibitor includes hydrophilic aerosil and/or gaseous oxidation aluminum.Inventor is unexpected under study for action
Ground finds, when the gentle phase alumina of hydrophilic aerosil is used in mixed way, anti-settling effect can be more preferably it is preferable that work as
The gentle phase alumina of hydrophilic aerosil is with mass ratio (3~6):1 when being mixed, and anti-settling effect can carry further
High.
Hydrophilic aerosil, CAS NO:112945-52-5 molecular formula:SiO2, white fluffy powder shape, tool
There are porous, nonpoisonous and tasteless pollution-free, heat-resisting quantity.Vapor phase method can be adopted, also known as pyrolysismethod, dry method or combustion method.It is former
Expect for Silicon chloride., oxygen (or air) and hydrogen, reaction under high temperature forms.
Gaseous oxidation aluminum is by aluminum chloride (AlCl3) high-temperature combustion hydrolytic process.Aluminum chloride in this process
It is changed into gas phase, then with oxyhydrogen flame combustion product-hydrolysis, generate product gas phase method nanoscale aluminium sesquioxide, its change
Learning reaction equation is:2AlCl3+3H2+1.5O2→Al2O3+6HCl.
In each embodiment, the parameter area of hydrophilic aerosil:Specific surface area is 200 ± 20m2/g;Using this
Parameter area is conducive to obtaining suitable specific surface area, reaches anti-settling performance, and cost is relatively low.The parameter model of gaseous oxidation aluminum
Enclose:Specific surface area is 100 ± 20m2/g;Be conducive to obtaining suitable specific surface area using this parameter area, reach anti-settling
Can, and cost is relatively low.
The hydrophilic aerosil A200 adopting in embodiment is purchased from Germany and wins wound Degussa.
Two or more mixing in carborundum, ferrum oxide, magnesium oxide, zinc oxide, aluminium oxide for the described far infrared powder.
In each embodiment, carborundum, ferrum oxide, magnesium oxide, zinc oxide, the parameter area of aluminium oxide are:Particle diameter is less than
50nm;Be conducive to improving the performance of material using above-mentioned parameter.
Described auxiliary agent is selected from one or more of dispersant, adhesion promoter and defoamer.In each embodiment, specifically
It is one of BYK-301, SER-AD FA607 for dispersant, BYK-301 can be purchased from German Bi Ke chemical company, SER-AD
FA607 can be purchased from Sheng Wo company.Adhesion promoter is DOWCORNING2-6032, can be purchased from Dow Corning Corporation.Froth breaking
Agent is one of emulsified silicone oil 284P, high effective antifoaming agent JN-5, and 284P can be purchased from Shanghai Resin Factory, and JN-5 can be purchased from
Wujin water quality stabilizer factory of Nanjing Chemical Engineering College.
The present invention provides a kind of preparation method of hydrophilic anti-settling far infrared absorbing material, comprises the following steps:According to
Said ratio, will be admixed together for each component.
Further, described auxiliary agent includes dispersant, adhesion promoter and defoamer, comprises the following steps:
1) preparation of dispersant-binding agent mixed system:
The binding agent of proportional quantity is mixed according to proportioning with part dispersing aid, mixes, prepared dispersant-binding agent mixing
System;
2) preparation of anti-settling system:
By step 1) add the sagging inhibitor of proportional quantity and defoamer in dispersant-binding agent mixed system of being obtained, mix
Even, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add wave absorbing agent and adhesion promoter in the anti-settling system that is obtained, mix, prepared anti-settling is inhaled
Ripple system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add far infrared powder and remaining dispersant in the anti-settling wave-absorber system that is obtained, mix, parent is obtained
Water type anti-settling far infrared absorbing material.
Further, inventor is found surprisingly that under study for action, the ratio of described dispersant, defoamer and adhesion promoter
Relation is:Dispersant is (2~3) with the mass ratio of defoamer:1, the mass ratio of dispersant and adhesion promoter be (1.5~
2):1.Using aforementioned proportion, the performance of coating can be improved further.
Preferably, step 4) dispersant that adds and step 1) mass ratio of dispersant that adds is (2~3):5.
More specifically operate and be:
1) preparation of dispersant-binding agent mixed system:
The binding agent of proportional quantity is mixed according to proportioning with part dispersing aid, mechanical agitation to dispersant is completely dissolved,
System is homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) add the sagging inhibitor of proportional quantity and defoamer in dispersant-binding agent mixed system of being obtained, adjust
Whole suitable mechanical agitation speed is to each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add wave absorbing agent and adhesion promoter, mechanical agitation several minutes in the mixed system that is obtained, mix,
Prepared anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add far infrared powder and remaining dispersant in the mixed system that is obtained, mechanical agitation is to disperseing all
Even, you can to obtain final product -- hydrophilic anti-settling far infrared absorbing material.
The present invention provides a kind of kitchen appliance product, and including base material and the coating being arranged on substrate surface, described coating is by above-mentioned
Hydrophilic anti-settling far infrared absorbing material make.
The present invention provides a kind of preparation method of kitchen appliance product, by above-mentioned hydrophilic anti-settling far infrared absorbing material spray
It is coated in the surface of the base material of kitchen appliance product, afterwards, solidification, make hydrophobic oleophobic type absorbing material form coating.Solidification can adopt
The mode of baking is carried out.
To be introduced below by some specific embodiments.
Embodiment 1
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, this coating respectively consists of:Binding agent is
64.6 kilograms, wave absorbing agent is 4 kilograms, and far infrared powder is 20 kilograms, and anti-settling agent is 10 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binding agent mixed system:
By 64.6 kilograms of binding agents (include 15 kilograms of Ludox, 15 kilograms of Alumina gel, 6.6 kilograms of Lithium metasilicate solution, 20,000
Gram sodium silicate solution and 8 kilograms of potassium silicate solutions) mix with 0.5 kilogram of dispersing aid SER-AD FA607,300r/min machinery
Stir to dispersant be completely dissolved, system homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) add in dispersant-binding agent mixed system of being obtained 8 kilograms of hydrophilic aerosil A200,
2 kilograms of gaseous oxidation aluminum and 0.3 kilogram of defoamer high effective antifoaming agent JN-5, after 100r/min mechanical agitation 5min, 500r/min
Mechanical agitation 10min makes each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add 4 kilograms of wave absorbing agents (to include 1 kilogram of CNT, 1 kilogram of nitridation in the anti-settling system that is obtained
Silicon and 2 kilograms of Barium metatitanate .s) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min, makes each component mix homogeneously, prepared anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add in the anti-settling wave-absorber system that is obtained 20 kilograms of far infrared powders (include 8 kilograms of carborundums, 5
Kilogram ferrum oxide and 7 kilograms of zinc oxide) with 0.2 kilogram of dispersing aid SER-AD FA607,500r/min mechanical agitation 15min,
Can get final product -- hydrophilic anti-settling far infrared absorbing material.
In above-mentioned, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 2
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, this coating respectively consists of:Binding agent is
67.6 kilograms, wave absorbing agent is 6 kilograms, and far infrared powder is 15 kilograms, and anti-settling agent is 10 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binding agent mixed system:
By 67.6 kilograms of binding agents (include 25 kilograms of Ludox, 10 kilograms of Alumina gel, 5.6 kilograms of Lithium metasilicate solution, 13,000
Gram sodium silicate solution and 14 kilograms of potassium silicate solutions) mix with 0.5 kilogram of dispersion auxiliary agent B YK-301,300r/min mechanical agitation
Be completely dissolved to dispersant, system homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) be obtained mixed system in add 8 kilograms of hydrophilic aerosil A200,2 kilograms of gaseous oxidations
Aluminum and 0.3 kilogram of defoamer high effective antifoaming agent JN-5, after 100r/min mechanical agitation 5min, 500r/min mechanical agitation 10min
Make each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add 6 kilograms of wave absorbing agents (to include 0.6 kilogram of CNT, 2 kilograms of nitrogen in the anti-settling system that is obtained
SiClx and 3.4 kilograms of Barium metatitanate .s) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min, makes each component mixing all, prepared anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add in the anti-settling wave-absorber system that is obtained 15 kilograms of far infrared powders (include 6 kilograms of carborundums, 4
Kilogram zinc oxide, 1 kilogram of magnesium oxide and 4 kilograms of aluminium oxidies) with 0.2 kilogram of dispersion auxiliary agent B YK-301,500r/min mechanical agitation
15min, you can obtain final product -- hydrophilic anti-settling far infrared absorbing material.
In above-mentioned, the content of the working substance in colloidal sol is 20%, and the mass fraction of the silicate in silicate solutions is
20%.
Embodiment 3
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, this coating respectively consists of:Binding agent is
70.6 kilograms, wave absorbing agent is 8 kilograms, and far infrared powder is 10 kilograms, and anti-settling agent is 10 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binding agent mixed system:
70.6 kilograms of binding agents (are included 22.6 kilograms of Ludox, 16 kilograms of Lithium metasilicate solution, 16 kilograms of sodium silicate solutions
With 16 kilograms of potassium silicate solutions) mix with 0.5 kilogram of dispersion auxiliary agent B YK-301,300r/min mechanical agitation is complete to dispersant
Dissolving, system are homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) be obtained mixed system in add 8 kilograms of hydrophilic aerosil A200,2 kilograms of gaseous oxidations
Aluminum and 0.3 kilogram of defoamer emulsified silicone oil 284P, after 100r/min mechanical agitation 5min, 500r/min mechanical agitation 10min makes
Each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add 8 kilograms of wave absorbing agents (to include 0.2 kilogram of CNT, 3 kilograms of nitrogen in the anti-settling system that is obtained
SiClx and 4.8 kilograms of Barium metatitanate .s) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min, makes each component mixing all, prepared anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add in the anti-settling wave-absorber system that is obtained 10 kilograms of far infrared powders (include 3 kilograms of carborundums, 2
Kilogram magnesium oxide, 3 kilograms of ferrum oxides and 2 kilograms of aluminium oxidies) with 0.2 kilogram of dispersion auxiliary agent B YK-301,500r/min mechanical agitation
15min, you can obtain final product -- hydrophilic anti-settling far infrared absorbing material.
In above-mentioned, the content of the working substance in colloidal sol is 40%, and the mass fraction of the silicate in silicate solutions is
30%.
Embodiment 4
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, this coating respectively consists of:Binding agent is
63.5 kilograms, wave absorbing agent is 10 kilograms, and far infrared powder is 15 kilograms, and anti-settling agent is 10 kilograms, and auxiliary agent is 1.5 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binding agent mixed system:
63.5 kilograms of binding agents (are included 31.5 kilograms of Ludox, 3 kilograms of Alumina gel, 22 kilograms of Lithium metasilicate solution and 7,000
Gram potassium silicate solution) mix with 0.5 kilogram of dispersing aid SER-AD FA607,300r/min mechanical agitation is completely molten to dispersant
Solution, system are homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) add in dispersant-binding agent mixed system of being obtained 8 kilograms of hydrophilic aerosil A200,
2 kilograms of gaseous oxidation aluminum and 0.3 kilogram of defoamer emulsified silicone oil 284P, after 100r/min mechanical agitation 5min, 500r/min machine
Tool stirring 10min makes each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add 10 kilograms of wave absorbing agents (to include 5 kilograms of silicon nitrides and 5 kilograms of metatitanic acids in the mixed system that is obtained
Barium) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation 10min, make each component mixing
All, prepared anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add in the anti-settling wave-absorber system that is obtained 15 kilograms of far infrared powders (include 6 kilograms of carborundums, 4
Kilogram zinc oxide, 1 kilogram of magnesium oxide and 4 kilograms of aluminium oxidies) with 0.3 kilogram of dispersing aid SER-AD FA607,500r/min machine
Tool stirs 15min, you can obtain final product -- hydrophilic anti-settling far infrared absorbing material.
In above-mentioned, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 5
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, this coating respectively consists of:Binding agent is
63.5 kilograms, wave absorbing agent is 16 kilograms, and far infrared powder is 12 kilograms, and anti-settling agent is 7 kilograms, and auxiliary agent is 1.5 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binding agent mixed system:
63.5 kilograms of binding agents (are included 9 kilograms of Ludox, 7 kilograms of Alumina gel, 22 kilograms of Lithium metasilicate solution and 25.5 thousand
Gram sodium silicate solution) mix with 0.5 kilogram of dispersing aid SER-AD FA607,300r/min mechanical agitation is completely molten to dispersant
Solution, system are homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) add in dispersant-binding agent mixed system of being obtained 6 kilograms of hydrophilic aerosil A200,
1 kilogram of gaseous oxidation aluminum and 0.3 kilogram of defoamer emulsified silicone oil 284P, after 100r/min mechanical agitation 5min, 500r/min machine
Tool stirring 10min makes each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add 16 kilograms of wave absorbing agents (to include 8 kilograms of silicon nitrides and 8 kilograms of metatitanic acids in the anti-settling system that is obtained
Barium) and 0.4 kilogram of adhesion promoter DOWCORNING 2-6032,200r/min mechanical agitation 10min, make each component mixing
Uniformly, prepared anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add in the anti-settling wave-absorber system that is obtained 12 kilograms of far infrared powders (include 2 kilograms of zinc oxide, 2
Kilogram magnesium oxide, 2 kilograms of aluminium oxidies and 6 ferrum oxides) with 0.3 kilogram of dispersing aid SER-AD FA607,500r/min machinery stirs
Mix 15min, you can obtain final product -- hydrophilic anti-settling far infrared absorbing material.
In above-mentioned, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 6
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, this coating respectively consists of:Binding agent is
63.5 kilograms, wave absorbing agent is 20 kilograms, and far infrared powder is 10 kilograms, and anti-settling agent is 5 kilograms, and auxiliary agent is 1.5 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binding agent mixed system:
By 63.5 kilograms of binding agents (include 11 kilograms of Ludox, 7 kilograms of Alumina gel, 11.5 kilograms of Lithium metasilicate solution, 30,000
Gram sodium silicate solution and 4 kilograms of potassium silicate solutions) mix with 0.5 kilogram of dispersion auxiliary agent B YK-301,300r/min mechanical agitation is extremely
Dispersant is completely dissolved, system is homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) be obtained mixed system in add 4 kilograms of hydrophilic aerosil A200,1 kilogram of gaseous oxidation
Aluminum and 0.3 kilogram of defoamer high effective antifoaming agent JN-5, after 100r/min mechanical agitation 5min, 500r/min mechanical agitation 10min
Make each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add 20 kilograms of wave absorbing agents (to include 10 kilograms of silicon nitrides and 10 kilograms of titaniums in the anti-settling system that is obtained
Sour barium) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation 10min, so that each component is mixed
Close uniformly, prepared anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add in the anti-settling wave-absorber system that is obtained 10 kilograms of far infrared powders (include 3 kilograms of carborundums, 2
Kilogram magnesium oxide, 3 kilograms of ferrum oxides and 2 kilograms of aluminium oxidies) with 0.3 kilogram of dispersion auxiliary agent B YK-301,500r/min mechanical agitation
15min, you can obtain final product -- hydrophilic anti-settling far infrared absorbing material.
In above-mentioned, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 7
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, this coating respectively consists of:Binding agent is
83.2 kilograms, wave absorbing agent is 1 kilogram, and far infrared powder is 10 kilograms, and anti-settling agent is 5 kilograms, and auxiliary agent is 0.8 kilogram.
Preparation method is as follows:
1) preparation of dispersant-binding agent mixed system:
By 83.2 kilograms of binding agents (include 18 kilograms of Ludox, 12.2 kilograms of Alumina gel, 13 kilograms of Lithium metasilicate solution, 15
Kilogram sodium silicate solution and 25 kilograms of potassium silicate solutions) mix with 0.2 kilogram of dispersion auxiliary agent B YK-301,300r/min machinery stirs
Mix to dispersant be completely dissolved, system homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) add in dispersant-binding agent mixed system of being obtained 4 kilograms of hydrophilic aerosil A200,
1 kilogram of gaseous oxidation aluminum and 0.2 kilogram of defoamer emulsified silicone oil 284P, after 100r/min mechanical agitation 5min, 500r/min machine
Tool stirring 10min makes each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) be obtained anti-settling system in add 1 kilogram of wave absorbing agent (for 1 kilogram of CNT) attached with 0.2 kilogram
Adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation 7min, make each component mix homogeneously, prepared anti-settling
Wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add in the anti-settling wave-absorber system that is obtained 10 kilograms of far infrared powders (include 3 kilograms of carborundums, 2
Kilogram magnesium oxide, 3 kilograms of ferrum oxides and 2 kilograms of aluminium oxidies) with 0.2 kilogram of dispersion auxiliary agent B YK-301,500r/min mechanical agitation
10min, you can obtain final product -- hydrophilic anti-settling far infrared absorbing material.
In above-mentioned, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 8
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, this coating respectively consists of:Binding agent is 50
Kilogram, wave absorbing agent is 20 kilograms, and far infrared powder is 20 kilograms, and anti-settling agent is 8.5 kilograms, and auxiliary agent is 1.5 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binding agent mixed system:
By 50 kilograms of binding agents (include 10 kilograms of Ludox, 10 kilograms of Alumina gel, 10 kilograms of Lithium metasilicate solution, 10 kilograms
Sodium silicate solution and 10 kilograms of potassium silicate solutions) mix with 0.5 kilogram of dispersion auxiliary agent B YK-301,300r/min mechanical agitation is extremely
Dispersant is completely dissolved, system is homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) be obtained dispersant-binding agent mixed system in add 6.5 kilograms of hydrophilic aerosils
A200,2 kilograms of gaseous oxidation aluminum and 0.3 kilogram of defoamer high effective antifoaming agent JN-5, after 100r/min mechanical agitation 5min,
500r/min mechanical agitation 10min makes each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add 20 kilograms of wave absorbing agents (to include 1 kilogram of CNT, 8 kilograms of nitrogen in the anti-settling system that is obtained
SiClx and 11 kilograms of Barium metatitanate .s) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min, makes each component mix homogeneously, prepared anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add in the anti-settling wave-absorber system that is obtained 20 kilograms of far infrared powders (include 8 kilograms of carborundums, 5
Kilogram ferrum oxide and 7 kilograms of zinc oxide) with 0.3 kilogram of dispersion auxiliary agent B YK-301,500r/min mechanical agitation 15min, you can
To final product -- hydrophilic anti-settling far infrared absorbing material.
In above-mentioned, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 9
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, this coating respectively consists of:Binding agent is 50
Kilogram, wave absorbing agent is 20 kilograms, 20 kilograms of far infrared powder, and anti-settling agent is 8.5 kilograms, and auxiliary agent is 1.5 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binding agent mixed system:
By 50 kilograms of binding agents (include 10 kilograms of Ludox, 10 kilograms of Alumina gel, 10 kilograms of Lithium metasilicate solution, 10 kilograms
Sodium silicate solution and 10 kilograms of potassium silicate solutions) mix with 0.5 kilogram of dispersion auxiliary agent B YK-301,300r/min mechanical agitation is extremely
Dispersant is completely dissolved, system is homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) be obtained mixed system in add 6.5 kilograms of hydrophilic aerosil A200,2 kilograms of gas phase oxygen
Change aluminum and 0.3 kilogram of defoamer high effective antifoaming agent JN-5, after 100r/min mechanical agitation 5min, 500r/min mechanical agitation
10min makes each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add 20 kilograms of wave absorbing agent silicon nitrides and 0.4 kilogram of adhesion promoter in the anti-settling system that is obtained
DOW CORNING 2-6032,200r/min mechanical agitation 10min, make each component mix homogeneously, prepared anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add in the anti-settling wave-absorber system that is obtained 20 kilograms of far infrared powders (include 8 kilograms of carborundums, 5
Kilogram ferrum oxide and 7 kilograms of zinc oxide) with 0.3 kilogram of dispersion auxiliary agent B YK-301,500r/min mechanical agitation 15min, you can
To final product -- hydrophilic anti-settling far infrared absorbing material.
In above-mentioned, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 10
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, this coating respectively consists of:Binding agent is 50
Kilogram, wave absorbing agent is 20 kilograms, 20 kilograms of far infrared powder, and anti-settling agent is 8.5 kilograms, and auxiliary agent is 1.5 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binding agent mixed system:
By 50 kilograms of binding agents (include 10 kilograms of Ludox, 10 kilograms of Alumina gel, 10 kilograms of Lithium metasilicate solution, 10 kilograms
Sodium silicate solution and 10 kilograms of potassium silicate solutions) mix with 0.5 kilogram of dispersion auxiliary agent B YK-301,300r/min mechanical agitation is extremely
Dispersant is completely dissolved, system is homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) be obtained mixed system in add 6.5 kilograms of hydrophilic aerosil A200,2 kilograms of gas phase oxygen
Change aluminum and 0.3 kilogram of defoamer high effective antifoaming agent JN-5, after 100r/min mechanical agitation 5min, 500r/min mechanical agitation
10min makes each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add 20 kilograms of wave absorbing agent Barium metatitanate .s and 0.4 kilogram of adhesion promoter in the anti-settling system that is obtained
DOW CORNING 2-6032,200r/min mechanical agitation 10min, make each component mix homogeneously, prepared anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add in the anti-settling wave-absorber system that is obtained 20 kilograms of far infrared powders (include 8 kilograms of carborundums, 5
Kilogram ferrum oxide and 7 kilograms of zinc oxide) with 0.3 kilogram of dispersion auxiliary agent B YK-301,500r/min mechanical agitation 15min, you can
To final product -- hydrophilic anti-settling far infrared absorbing material.
In above-mentioned, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 11
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, this coating respectively consists of:Binding agent is
70.6 kilograms, wave absorbing agent is 8 kilograms, and far infrared powder is 10 kilograms, and anti-settling agent is 10 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binding agent mixed system:
70.6 kilograms of binding agents (are included 22.6 kilograms of Ludox, 16 kilograms of Lithium metasilicate solution, 16 kilograms of sodium silicate solutions
With 16 kilograms of potassium silicate solutions) mix with 0.5 kilogram of dispersion auxiliary agent B YK-301,300r/min mechanical agitation is complete to dispersant
Dissolving, system are homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) be obtained mixed system in add 8 kilograms of hydrophilic aerosil A200,2 kilograms of gaseous oxidations
Aluminum and 0.3 kilogram of defoamer emulsified silicone oil 284P, after 100r/min mechanical agitation 5min, 500r/min mechanical agitation 10min makes
Each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add 8 kilograms of wave absorbing agents (to include 0.2 kilogram of CNT, 3 kilograms of nitridations in the mixed system that is obtained
Silicon and 4.8 kilograms of Barium metatitanate .s) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min, makes each component mix homogeneously, prepared anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add in the anti-settling wave-absorber system that is obtained 10 kilograms of far infrared powders (3 kilograms of carborundums, 2 kilograms
Magnesium oxide, 3 kilograms of ferrum oxides, 2 kilograms of aluminium oxidies) disperse auxiliary agent B YK-301,500r/min mechanical agitation with 0.2 kilogram
15min, you can obtain final product -- hydrophilic anti-settling far infrared absorbing material.
In above-mentioned, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 12
On the basis of embodiment 10, Ludox is adjusted to 9 kilograms, gaseous oxidation aluminum is adjusted to 3 kilograms, remaining all with
Embodiment 10 is identical.
Comparative example 1
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, this coating respectively consists of:Binding agent is
74.6 kilograms, wave absorbing agent is 4 kilograms, and far infrared powder is 5 kilograms, and anti-settling agent is 15 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binding agent mixed system:
By 74.6 kilograms of binding agents (include 15 kilograms of Ludox, 15 kilograms of Alumina gel, 6.6 kilograms of Lithium metasilicate solution, 20,000
Gram sodium silicate solution and 18 kilograms of potassium silicate solutions) mix with 0.5 kilogram of dispersing aid SER-AD FA607,300r/min machinery
Stir to dispersant be completely dissolved, system homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) be obtained dispersant-binding agent mixed system in add 11 kilograms of hydrophilic aerosils
A200,4 kilograms of gaseous oxidation aluminum and 0.3 kilogram of defoamer high effective antifoaming agent JN-5, after 100r/min mechanical agitation 5min,
500r/min mechanical agitation 10min makes each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add 4 kilograms of wave absorbing agents (to include 1 kilogram of CNT, 1 kilogram of nitridation in the anti-settling system that is obtained
Silicon and 2 kilograms of Barium metatitanate .s) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min, makes each component mix homogeneously, prepared anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add in the anti-settling wave-absorber system that is obtained 5 kilograms of far infrared powders (include 1 kilogram of carborundum, 2,000
Gram ferrum oxide and 2 kilograms of zinc oxide) with 0.2 kilogram of dispersing aid SER-AD FA607,500r/min mechanical agitation 15min, that is,
Can get final product -- hydrophilic anti-settling far infrared absorbing material.
In above-mentioned, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Comparative example 2
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, this coating respectively consists of:Binding agent is
74.6 kilograms, wave absorbing agent is 4 kilograms, and far infrared powder is 8 kilograms, and anti-settling agent is 12 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binding agent mixed system:
By 74.6 kilograms of binding agents (include 15 kilograms of Ludox, 15 kilograms of Alumina gel, 6.6 kilograms of Lithium metasilicate solution, 20,000
Gram sodium silicate solution and 18 kilograms of potassium silicate solutions) mix with 0.5 kilogram of dispersing aid SER-AD FA607,300r/min machinery
Stir to dispersant be completely dissolved, system homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) add in dispersant-binding agent mixed system of being obtained 8 kilograms of hydrophilic aerosil A200,
4 kilograms of gaseous oxidation aluminum and 0.3 kilogram of defoamer high effective antifoaming agent JN-5, after 100r/min mechanical agitation 5min, 500r/min
Mechanical agitation 10min makes each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add 4 kilograms of wave absorbing agents (to include 1 kilogram of CNT, 1 kilogram of nitridation in the anti-settling system that is obtained
Silicon and 2 kilograms of Barium metatitanate .s) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min, makes each component mix homogeneously, prepared anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add in the anti-settling wave-absorber system that is obtained 5 kilograms of far infrared powders (include 4 kilograms of carborundums, 2,000
Gram ferrum oxide and 2 kilograms of zinc oxide) with 0.2 kilogram of dispersing aid SER-AD FA607,500r/min mechanical agitation 15min, that is,
Can get final product -- hydrophilic anti-settling far infrared absorbing material.
In above-mentioned, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Comparative example 3
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, this coating respectively consists of:Binding agent is
69.6 kilograms, wave absorbing agent is 4 kilograms, and far infrared powder is 22 kilograms, and anti-settling agent is 3 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binding agent mixed system:
By 69.6 kilograms of binding agents (include 15 kilograms of Ludox, 15 kilograms of Alumina gel, 6.6 kilograms of Lithium metasilicate solution, 20,000
Gram sodium silicate solution and 13 kilograms of potassium silicate solutions) mix with 0.5 kilogram of dispersing aid SER-AD FA607,300r/min machinery
Stir to dispersant be completely dissolved, system homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) add in dispersant-binding agent mixed system of being obtained 2 kilograms of hydrophilic aerosil A200,
1 kilogram of gaseous oxidation aluminum and 0.3 kilogram of defoamer high effective antifoaming agent JN-5, after 100r/min mechanical agitation 5min, 500r/min
Mechanical agitation 10min makes each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add 4 kilograms of wave absorbing agents (to include 1 kilogram of CNT, 1 kilogram of nitridation in the anti-settling system that is obtained
Silicon and 2 kilograms of Barium metatitanate .s) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min, makes each component mix homogeneously, prepared anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add in the anti-settling wave-absorber system that is obtained 22 kilograms of far infrared powders (include 8 kilograms of carborundums, 5
Kilogram ferrum oxide and 9 kilograms of zinc oxide) with 0.2 kilogram of dispersing aid SER-AD FA607,500r/min mechanical agitation 15min,
Can get final product -- hydrophilic anti-settling far infrared absorbing material.
In above-mentioned, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Comparative example 4
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, this coating respectively consists of:Binding agent is
68.6 kilograms, wave absorbing agent is 4 kilograms, and far infrared powder is 24 kilograms, and anti-settling agent is 2 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binding agent mixed system:
By 68.6 kilograms of binding agents (include 15 kilograms of Ludox, 15 kilograms of Alumina gel, 6.6 kilograms of Lithium metasilicate solution, 20,000
Gram sodium silicate solution and 12 kilograms of potassium silicate solutions) mix with 0.5 kilogram of dispersing aid SER-AD FA607,300r/min machinery
Stir to dispersant be completely dissolved, system homogeneous, prepared dispersant-binding agent mixed system;
2) preparation of anti-settling system:
By step 1) add in dispersant-binding agent mixed system of being obtained 1 kilogram of hydrophilic aerosil A200,
1 kilogram of gaseous oxidation aluminum and 0.3 kilogram of defoamer high effective antifoaming agent JN-5, after 100r/min mechanical agitation 5min, 500r/min
Mechanical agitation 10min makes each component mix homogeneously, prepared anti-settling system;
3) preparation of anti-settling wave-absorber system:
By step 2) add 4 kilograms of wave absorbing agents (to include 1 kilogram of CNT, 1 kilogram of nitridation in the anti-settling system that is obtained
Silicon and 2 kilograms of Barium metatitanate .s) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min, makes each component mix homogeneously, prepared anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
By step 3) add in the anti-settling wave-absorber system that is obtained 24 kilograms of far infrared powders (include 8 kilograms of carborundums, 5
Kilogram ferrum oxide and 11 kilograms of zinc oxide) with 0.2 kilogram of dispersing aid SER-AD FA607,500r/min mechanical agitation 15min,
Can get final product -- hydrophilic anti-settling far infrared absorbing material.
In above-mentioned, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
By the surface of the base material in baking tray for the material spraying of above-mentioned each embodiment and comparative example, afterwards, solidify, make
Formation coating.
The thickness of the coating of the baking tray that embodiment 1 is prepared to embodiment 11 is 50 μm.
The thickness of the coating of the baking tray that comparative example 1 prepares to comparative example 4 is 50 μm.
By the above-mentioned baking tray made and existing resin absorbing material baking tray (thickness of resin absorbing material is 2mm) difference
Carry out following performance test.
Test data
1. microwave property is strong and weak adopts same time (2 minutes), phase same material and size baking tray, identical microwave oven 100%
During firepower, (coating layer thickness of each embodiment and each comparative example is 50 μm to baking tray maximum temperature sign, and ripple material inhaled by existing resin
Material thickness 2mm).Experimental result is shown in Table 1.
2. performance easy to clean:Using by soy sauce (light soy sauce):Mature vinegar:Saccharum Sinensis Roxb.:Edible salt:Edible oil=3:1:1:1:2 ratios
Mix homogeneously, takes 50ml to be added drop-wise to testing sample surface, 220 DEG C of baking 20min of baking box.The wet scouring pad of 10N power is used to wipe after cooling
Wipe sample surfaces, be excellent with surface no spot.Experimental result is shown in Table 1.
3. water contact angle test
Using water contact angle tester, respectively each embodiment and each comparative example are carried out with water contact angle detection, experiment knot
Fruit is shown in Table 1.
Contact angle refers to that the tangent line of the liquid-vapor interface made at gas, liquid, solid three-phase intersection point passes through liquid to hand over solid-liquid
Angle theta between boundary line, is measuring of wetness degree.If θ<90 °, then the surface of solids is hydrophilic, and that is, liquid is easier to moistening
Solid, its contact angle is less, represents that hydrophilicity is better;If θ>90 °, then the surface of solids is hydrophobic, and that is, liquid is not easy
Moistening solid, easily moves from the teeth outwards.
4. coating sedimentation and thixotropic property:Quality coating material will be waited to be placed in same size beaker, room temperature places 48h, observes
After whether coating has delamination, then 200r/min mechanical agitation, observe whether coating has shear shinning performance, be no layered and have
Thixotropic property be excellent, no layering but no thixotropic property be good, have layering as poor.Experimental result is shown in Table 1.
5. Baking Effect:By identical toast (size, shape, manufacture method etc.), it is placed on identical and bakees in utensil,
It is respectively placed in prior art enamel baking box and ward off with the far infrared of the baking tray being respectively provided with each embodiment and each comparative example preparation
(prior art enamel baking box compared with far infrared enamel baking box, except baking tray is different outer, remaining all same), setting phase in porcelain baking box
The same baking time (3min), toast is bakeed, after 3min, determine upper Color uniformity and the colouring area on toast surface.
Experimental result is shown in Table 1.
Table 1 detection data
Can be seen that compared with existing resin absorbing material baking tray according to the result in table 1, the present invention is using bonding
After the mixing of each component such as agent, wave absorbing agent, solvent, sagging inhibitor, far infrared powder and auxiliary agent, to have a coating thin simultaneously, and microwave
The advantages of performance is good, hydrophilicity is good, anti-settling performance is good, Baking Effect is good and effect easy to clean is good.Embodiment 1 is to enforcement
The ratio range of example 11 is all in " 49~83.2 parts of binding agent, 1~20 part of wave absorbing agent, 10~20 parts of far infrared powder, sagging inhibitor
5~10 parts, 0.8~1.5 part of auxiliary agent " in the range of, compared with each comparative example, can be entered by arranging rational proportion
One step improves microwave property, hydrophilicity, anti-settling performance, Baking Effect and effect easy to clean etc..Comparative example 1 and right
Than embodiment 2 because the far infrared powder of interpolation is less and sagging inhibitor is more, lead to Baking Effect less desirable.Contrast is real
Although applying example 3 and the far infrared powder of comparative example 4 interpolation being more, find under study for action, colouring effect is not further
Improve, and the coating adhesion property prepared can be led to decline and increased the cost of material.In sum, " binding agent 49
The number of~83.2 parts, 1~20 part of wave absorbing agent, 10~20 parts of far infrared powder, 5~10 parts of sagging inhibitor, 0.8~1.5 part of auxiliary agent "
Value scope is proper.
Embodiment 12 is close with the testing result of embodiment 10, and concrete numerical value is simultaneously unlisted.
The present invention adopts one or two mixing and silicate solutions (sodium silicate solution, potassium silicate in Ludox, Alumina gel
Solution, Lithium metasilicate solution) it is used in mixed way as binding agent, material can be made to have the material of good combination performance, and there is height
The heat resistance that temperature is not easily decomposed;Mixed according to different proportion using one or more of CNT, silicon nitride, Barium metatitanate.
Add and be used as absorbing material, Main Function can disperse in a binder in the presence of suitable adjuvants very well, in microwave
The material of efficient absorption microwave energy under environment;Adopt in carborundum, ferrum oxide, magnesium oxide, zinc oxide, aluminium oxide two kinds with
On be used in mixed way as far infrared powder, Main Function is that the far infrared sending has stronger penetration capacity, can be deeper
Layer penetrates food;Using the gentle phase alumina of hydrophilic aerosil as sagging inhibitor, whole coating system can be increased
Denseness and filler suspendability, make coating have thixotropy, prevent the sedimentation of filler, and material can be lifted further
Hydrophilicity;The each group that can make using auxiliary agent divides material compatible mixing very well, and makes prepared coating and base material attached very well
The function such as.
Inventor have selected when Alumina gel is selected from a kind of with silicate as binding agent on the basis of embodiment 1 again, its
He is same as Example 1, also can obtain similar result.
The present invention joins proper amount of dispersing aid using hydrophilic aerosil, gaseous oxidation aluminum, with other components
Make antiradar coatings so that this coating has excellent anti-settling and uniformity;Solve wave absorbing agent and disperse uneven, Yi Chen
Fall, can lead to the bulk article microwave absorption difference of same specification model big, or even can disperse uneven generation because of wave absorbing agent
The problem of hot-spot melting phenomenon.
Abandoning tradition baking tray absorbing material of the present invention in a large number using the preparation method of organic resin, using having hydrophilicity
Aerosil coordinates high temperature resistant binder with gaseous oxidation aluminum and has wave absorbing agent of excellent absorbing property etc., makes thin
Painting can have the coating of good absorbing property, thickness by prior art 2mm about be reduced to 30 μm about, greatly reduce suction
Wave material thickness, solves prior art and inhales the blocked up shortcoming of ripple layer;Avoid in prior art using resins such as a large amount of silica gel
Material leads to inhale the blocked up problem of ripple layer.
The present invention compound penetrance added appropriate far-infrared material, improve for food in absorbing material system,
Make the more preferable energy absorption of food therein, realize the hope that food therein is synchronously cooked with top layer, it is attached that General Promotion inhales ripple microwave
The culinary art effect of part;Solve western existing coating and there is no far infrared performance, not yet done problem easily in food therein.
The absorbing material of present invention preparation only needs to simple pretreatment of base material it is possible to be sprayed on surface of the work,
Coating layer thickness only has 30 μm about, compares more existing tradition absorbing material, and technology difficulty has obvious reduction;Solve production technology
Complexity, the time-consuming problem taking material.
The present invention passes through to add hydrophilic aerosil and gaseous oxidation aluminum in absorbing material system, not only permissible
Solve the problems, such as that wave absorbing agent easily settles, the hydrophilicity of material can also be increased, realize quick, the thorough cleaning of greasy dirt.Solution
Existing absorbing material technology of having determined does not have hydrophilicity, the long-time problem using the adhesion being easily caused greasy dirt.
In addition to the specific name of the binding agent of present invention narration, other has high temperature resistant, water-wet behavior and can also realize
The material of similar performance is also in the scope of the present invention.
Except the present invention narration absorbing material specific name in addition to, other have high absorbing property can also realize similar
Performance material also in the scope of the present invention.
In addition to the far infrared powder of present invention narration, other have good far-infrared radiated property and also can achieve similar property
The material of energy is also in the scope of the present invention.
In addition to the hydrophilic aerosil of present invention narration and gaseous oxidation aluminium profiles number, other has hydrophilic
Aerosil material, gaseous oxidation aluminum can also realize similar performance, then also within the scope of the present invention.
Except the present invention narration auxiliary agent in addition to, other can realize dispersion, froth breaking, increasing adhewsive action auxiliary agent can also be real
Existing similar performance, then also within the scope of the present invention.
The adjustment of step of preparation process of the present invention and mixing speed is it is also possible to realize similar performance, also the present invention's
In protection domain.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all spirit in the present invention and
Within principle, any modification, equivalent substitution and improvement made etc., should be included within the scope of the present invention.