A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof
Technical field
The invention belongs to technical field of coatings more particularly to a kind of hydrophilic anti-settling far infrared absorbing material and its preparations
Method.
Background technology
It is well known that the wave absorbing agent for microwave industry is mostly the larger ferrite of density, carbide, nitride etc.,
It is mixed and made into absorbing material with binder, solvent etc., the case where wave absorbing agent sedimentation, serious shadow easily occurs after placing a period of time
The application for ringing absorbing material, the practical wave-absorbing effect and temperature that but will influence absorbing material rise stability, temperature more likely occur
High situation is spent, using security issues occurs.
In addition, with related microwave utensil made of absorbing material, cooking food easily there is surface excessive fire and food therein also not
Ripe situation occurs, and influences consumer experience and actual culinary art effect.
The above problem very serious application for affecting absorbing material in microwave industry, cannot be satisfied microwave product class
The growing barbecue of consumer bakes requirement.
High density wave absorbing agent is mainly added in silicone adhesive agent by existing microwave industry absorbing material technology, is added suitable
The auxiliary agent etc. of amount, after mechanical agitation, the silica gel that vulcanization crosslinking is pressed into 2 millimeters or so inhales wave plate, you can final suction wave plate is made,
It is adhered to substrate surface by wave plate is inhaled with adhesive again, microwave is made and inhales wave attachment.But Microwave roasting plate made of the method exists
Following disadvantage:
1. wave absorbing agent disperses uneven, free settling, the bulk article microwave absorption difference of same specification and model can be caused
Greatly, or even uneven generation hot-spot melting phenomenon can be disperseed because of wave absorbing agent;
2. using resin materials such as a large amount of silica gel, cause absorbing material blocked up;
3. not having far infrared performance, easily there is not yet done phenomenon in food therein;
4. production technology is complicated, takes and take material;
5. not having performance easy to clean, for a long time using the adherency for easily leading to greasy dirt.
Currently, the absorbing material that uses of microwave industry is also rarely seen to use antiradar coatings class, can have anti-settling, far infrared
The absorbing material that performance and absorbing property are stablized is even more to have no way of looking for.The thick-layer for being only confined in complex process inhales wave plate, and not
With performance easy to clean, following demand cannot be satisfied completely.Thin layer, antiradar coatings that are convenient, haveing excellent performance are trends of the times!
Invention content
In view of the problems of prior art, the present invention provide a kind of hydrophilic anti-settling far infrared absorbing material and its
Preparation method can use on micro-wave oven class product, it is intended to solve the wave absorbing agent dispersion of microwave current product absorbing material
Uneven, free settling can cause the bulk article microwave absorption difference of same specification and model big, or even can disperse because of wave absorbing agent
Uneven generation hot-spot melting phenomenon;Using resin materials such as a large amount of silica gel, cause suction wave layer blocked up;Without far infrared
Easily there is not yet done phenomenon in performance, food therein;Production technology is complicated, takes and takes material;Without performance easy to clean, make for a long time
The problems such as with the adherency for easily leading to greasy dirt.
The technical solution that the present invention solves above-mentioned technical problem is as follows:
A kind of hydrophilic anti-settling far infrared absorbing material, including following parts by weight of component:49~83.2 parts of binder is inhaled
1~20 part of wave agent, 10~20 parts of far infrared powder, 5~10 parts of sagging inhibitor, 0.8~1.5 part of auxiliary agent.
Binder:There is good combination performance with absorbing material and substrate material to be coated (such as baking tray material)
Material, and the heat resistance being not easily decomposed with high temperature.
Wave absorbing agent:It can disperse very well in a binder, the material of efficient absorption microwave energy under microwave environment.
The beneficial effects of the invention are as follows:
The effect of binder mainly has:Wave absorbing agent can be made to disperse wherein well, and be adhered to substrate surface;With compared with
Good heat resistance, meets requirement under hot environment;With preferable hydrophilicity.
The main function of wave absorbing agent is to absorb microwave energy, and be translated into heat transfer to utensil etc., reaches quick
The performance of heat absorption and heat transfer.
The main function of far infrared powder, which is the far infrared sent out, has stronger penetration capacity, can be penetrated with deeper
Food.
The main function of sagging inhibitor is to increase the consistency of entire coating system and the suspendability of filler, so that coating is had tactile
Denaturation, prevents the sedimentation of filler, and can further promote the hydrophilicity of material.
The main function of auxiliary agent is that coating each component is made to be uniformly mixed, and coating property is excellent.
Inventor for the first time mixes sagging inhibitor and binder, wave absorbing agent, far infrared powder and auxiliary agent etc., and adopts
Suitable proportioning has been taken, has made hydrophilic anti-settling absorbing material obtained that there is wave absorbing agent to be uniformly dispersed, free settling, microwave are not inhaled
Wave performance difference is small, coating is thin, simple production process, time saving material-saving, hydrophilicity is good, not easily leads to greasy dirt adherency, Yi Qing
It is clean, improve penetrability for food, so that food therein is preferably absorbed energy, realize that food therein is synchronous with surface layer and cooks
Hope, General Promotion inhale wave microwave attachment culinary art effect the advantages that.
Based on the above technical solution, the present invention can also be improved as follows.
Further, the binder is the mixed solution of colloidal sol and silicate solutions.
Advantageous effect using the above scheme is:
Colloidal sol is used alone, performance easy to clean is bad, silicate is used alone, coating filming performance and intensity are bad.It is logical
Being used cooperatively for colloidal sol and silicate solutions is crossed, compared to colloidal sol or silicate solutions are used alone, coating physical property can be reached
The good effect with performance easy to clean.
Further, the colloidal sol one or two kinds of mixing in Ludox, Aluminum sol.
Advantageous effect using the above scheme is:Using one or both of Ludox, Aluminum sol, be conducive to further
Improve adhesion property, filming performance and the heat resistance of coating.
The parameter area of Ludox:The content of working substance is 20%~40%.The advantages of taking above-mentioned parameter range be:It is molten
Glue stability is good, and coating easily forms a film.
The parameter area of Aluminum sol:The content of working substance is 20%~40%.The advantages of taking above-mentioned parameter range be:It is molten
Glue stability is good, and coating easily forms a film.
Working substance in Ludox refers to silica, and the working substance in Aluminum sol refers to aluminium oxide.
The mass fraction of silica is 20%~40% i.e. in Ludox.The mass fraction of aluminium oxide is in Aluminum sol
20%~40%.
Further, the one kind or several of the silicate solutions in sodium silicate solution, potassium silicate solution, lithium metasilicate solution
The mixing of kind.
Advantageous effect using the above scheme is:Be conducive to further increase coating using the silicate solutions of mentioned kind
The heat resistance being not easily decomposed under the high temperature conditions with the binding performance of base material and raising.
Further, in silicate solutions, the mass fraction of silicate is 20%~30%.
Advantageous effect using the above scheme is:Mass fraction using suitable silicate is conducive to silicate and colloidal sol
Cooperation, manufactured the film forming performance of paint is good, and adhesion property is good, and heatproof can meet requirement.
Further, the wave absorbing agent is selected from one or more of carbon nanotube, silicon nitride, barium titanate.
Advantageous effect using the above scheme is:It is good with wave-absorbing effect, and can be mixed with other raw materials fully, it avoids
Because of the uneven performance for influencing material of mixing.
The parameter area of carbon nanotube can be:Carbon nanotube grain size is less than 10nm.The parameter area of silicon nitride can be:
Silicon nitride grain size is less than 2 μm.The parameter area of barium titanate can be:Barium titanate grain size is less than 60nm.Take above-mentioned parameter range
Be conducive to improve the performance of obtained material.
Further, the sagging inhibitor includes hydrophilic aerosil and/or gaseous oxidation aluminium.
Advantageous effect using the above scheme is:The present invention is coordinated using hydrophilic aerosil, gaseous oxidation aluminium
Antiradar coatings are made with other components in suitable dispersing aid, uniform very well can be suspended in coating system, there is thickening and thixotroping
Property and chemical property stablize so that this coating have excellent anti-settling and uniformity, to solve wave absorbing agent dispersion not
Uniformly, free settling can cause the bulk article microwave absorption difference of same specification and model big, or even can disperse not because of wave absorbing agent
The problems such as uniformly generating hot-spot melting phenomenon.
When the gentle phase alumina of hydrophilic aerosil is used in mixed way, anti-settling effect can be more preferable, it is preferable that when
The gentle phase alumina of hydrophilic aerosil is with mass ratio (3~6):1 when being mixed, and anti-settling effect can be carried further
It is high.
The parameter area of hydrophilic aerosil:Specific surface area is 200 ± 20m2/g;It is advantageous using the parameter area
In obtaining suitable specific surface area, reach anti-settling performance, and cost is relatively low.
The parameter area of gaseous oxidation aluminium:Specific surface area is 100 ± 20m2/g;Be conducive to be closed using the parameter area
Suitable specific surface area reaches anti-settling performance, and cost is relatively low.
Further, the far infrared powder two kinds in silicon carbide, iron oxide, magnesia, zinc oxide, aluminium oxide with
Upper mixing.
Advantageous effect using the above scheme is:Using the far infrared powder of mentioned kind, the far infrared sent out has
Stronger penetration capacity can penetrate food, to improve Baking Effect with deeper.Using two or more mixing, first than in list
It solely uses, far-infrared effect is more preferable.
Silicon carbide, iron oxide, magnesia, zinc oxide, aluminium oxide parameter area be:Grain size is less than 50nm;Using above-mentioned
Parameter be conducive to improve material performance.
Further, the auxiliary agent is selected from one or more of dispersant, adhesion promoter and antifoaming agent.
Advantageous effect using the above scheme is:The main function of dispersant improves sagging inhibitor and wave absorbing agent in system
Dissolution dispersity energy, make entire coating system it is uniform, stablize;Antifoaming agent main function is to reduce surface tension to play to disappear
Steep the effect of suds;The main function of adhesion promoter is the wetting capacity for improving coating system and base material, is applied to increase
The adhesion property of material and base material.
The present invention provides a kind of preparation method of hydrophilic anti-settling far infrared absorbing material, includes the following steps:According to
Said ratio, each component is admixed together.
The present invention mixed method and actual conditions are had no it is specifically limited, can according to specific circumstances, select
Suitable mixing speed, mixing time.
Advantageous effect using the above scheme is:
There is the preparation method of hydrophilic anti-settling far infrared absorbing material of the present invention wave absorbing agent to be uniformly dispersed, no
Free settling, microwave absorption difference is small, coating is thin, simple production process, time saving material-saving, hydrophilicity is good, not easily leads to
Greasy dirt adherency, it is easy to clean, improve for the penetrability of food make food therein preferably absorb energy, realize food therein with
The advantages that surface layer synchronizes the hope of culinary art, General Promotion inhales the culinary art effect of wave microwave attachment.
Further, the auxiliary agent includes dispersant, adhesion promoter and antifoaming agent, is included the following steps:
1) preparation of dispersant-binder mixed system:
The binder of proportional quantity is mixed with part dispersant according to proportioning, dispersant-binder mixture is made in mixing
System;
2) preparation of anti-settling system:
The sagging inhibitor and antifoaming agent of proportional quantity will be added in dispersant made from step 1)-binder mixed system, mixes
It is even, anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
Wave absorbing agent and adhesion promoter will be added in anti-settling system made from step 2), mixing is made anti-settling and inhales
Wave system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
Far infrared powder and remaining dispersant will be added in anti-settling wave-absorber system made from step 3), parent is made in mixing
Water type anti-settling far infrared absorbing material.
Preferably, the mass ratio for the dispersant that the dispersant that step 4) is added is added with step 1) is (2~3):5.
Advantageous effect using the above scheme is:The quick mixing of each component is conducive to using above-mentioned addition sequence, is avoided
Because mixing unevenness causes the performance that material is made bad.
Further, the proportionate relationship of the dispersant, antifoaming agent and adhesion promoter is:The matter of dispersant and antifoaming agent
Amount is than being (2~3):1, the mass ratio of dispersant and adhesion promoter is (1.5~2):1.
Advantageous effect using the above scheme is:The compatible mixing very well of each component material can further be made, and make system
The functions such as the coating obtained and the fine attachment of base material.Dispersant, antifoaming agent and the adhesion promoter of proper ratio make dispersion, attachment
With defoaming etc. performances it is more superior.
The present invention provides a kind of kitchen appliance product, including base material and the coating in substrate surface is arranged, and the coating is by above-mentioned
Hydrophilic anti-settling far infrared absorbing material be made.
When specifically used, it can also be arranged according to specific circumstances in addition to of the present invention hydrophilic in kitchen appliance product
Coating other than coating made of type anti-settling absorbing material.
Hydrophilic anti-settling absorbing material of the present invention can be used for all and be produced by the kitchen appliance of principle of microwave property
Product.Such as:Can use on the microwave products such as micro-wave oven and microwave oven, have excellent anti-settling and uniformity,
High temperature resistant, excellent absorbing property, excellent hydrophilicity, performance easy to clean, coating be thin, simple production process, antibacterial functions
Well, the advantages that far-infrared functional is good and improves food cooking effect.
The present invention provides a kind of preparation method of kitchen appliance product, and above-mentioned hydrophilic anti-settling far infrared absorbing material is sprayed
It is coated in the surface of the base material of kitchen appliance product, later, solidification makes hydrophilic anti-settling far infrared absorbing material form coating.
Before spraying, the surface of the base material of kitchen appliance product can pass through pretreatment process, further increase coating and base material
Combination effect.
Advantageous effect using the above scheme is:Preparation method of the present invention is simple, has excellent anti-settling
With uniformity, high temperature resistant, excellent absorbing property, excellent hydrophilicity, performance easy to clean, coating be thin, simple production process,
The advantages that antibacterial functions, far-infrared functional are good and improve food cooking effect.
Specific implementation mode
The principles and features of the present invention are described below, and the given examples are served only to explain the present invention, is not intended to limit
Determine the scope of the present invention.
Each component employed in the present invention can obtain by mode purchased in market or pass through ability unless otherwise noted
It is prepared by the conventional technical means in domain.
A kind of hydrophilic anti-settling far infrared absorbing material, including following parts by weight of component:49~83.2 parts of binder is inhaled
1~20 part of wave agent, 10~20 parts of far infrared powder, 5~10 parts of sagging inhibitor, 0.8~1.5 part of auxiliary agent.
Preferably, according to mass percentage, the binder in hydrophilic anti-settling far infrared absorbing material of the invention
It is 49%~83.2%, wave absorbing agent is 1%~20%, and far infrared powder is 10%~20%, and sagging inhibitor is 5%~10%,
Auxiliary agent is 0.8%~1.5%.
The binder is the mixed solution of colloidal sol and silicate solutions.The colloidal sol is one in Ludox, Aluminum sol
Kind or two kinds of mixing.
Ludox is the colloidal solution also known as silicate solution that silicon dioxide colloid particle uniformly diffuses to form in water, point
Minor can be expressed as mSiO2·H2O.Electroosmose process, ion-exchange, silicon dissolution method, peptisation or dispersion method etc. may be used
It is prepared by method.Sol-gal process preparation may be used in Ludox in the embodiment of the present invention.
The chemical molecular formula of Aluminum sol is a (Al2O3·nH2O)·bHx·cH2O, wherein:Al2O3·nH2O is hydration oxygen
Change aluminium, Hx is peptizing agent, coefficient:b<a、c、n.Hydrochloric acid method preparation may be used.
The parameter area of Ludox:The content of working substance is 20%~40%.The advantages of taking above-mentioned parameter range be:It is molten
Glue stability is good, and coating easily forms a film.
The parameter area of Aluminum sol:The content of working substance is 20%~40%.The advantages of taking above-mentioned parameter range be:It is molten
Glue stability is good, and coating easily forms a film.
The silicate solutions are selected from the mixed of one or more of sodium silicate solution, potassium silicate solution, lithium metasilicate solution
It closes.In silicate solutions, the mass fraction of silicate is 20%~30%, and preferably the mass fraction of silicate is 25%.
The wave absorbing agent is selected from one or more of carbon nanotube, silicon nitride, barium titanate.
In each embodiment, the parameter area of carbon nanotube can be:Carbon nanotube grain size is less than 10nm.The parameter of silicon nitride
It may range from:Silicon nitride grain size is less than 2 μm.The parameter area of barium titanate can be:Barium titanate grain size is less than 60nm.It takes
State the performance that parameter area is conducive to improve obtained material.
The sagging inhibitor includes hydrophilic aerosil and/or gaseous oxidation aluminium.Inventor is unexpected under study for action
Ground is found, when the gentle phase alumina of hydrophilic aerosil is used in mixed way, anti-settling effect can be more preferable, it is preferable that when
The gentle phase alumina of hydrophilic aerosil is with mass ratio (3~6):1 when being mixed, and anti-settling effect can be carried further
It is high.
Hydrophilic aerosil, CAS NO:112 945-52-5 molecular formula:SiO2, white fluffy powder shape, tool
There is porosity, non-toxic and tasteless pollution-free, heat-resisting quantity.Vapor phase method, also known as pyrolysismethod, dry method or combustion method may be used.It is former
Material is silicon tetrachloride, oxygen (or air) and hydrogen, is reacted under high temperature.
Gaseous oxidation aluminium is by alchlor (AlCl3) high-temperature combustion hydrolytic process.Alchlor in this process
It is changed into gas phase, then with oxyhydrogen flame combustion product-hydrolysis, generates product gas phase method nanoscale alundum (Al2O3), change
Learning reaction equation is:2AlCl3+3H2+1.5 O2→Al2O3+6HCl。
In each embodiment, the parameter area of hydrophilic aerosil:Specific surface area is 200 ± 20m2/g;Using this
Parameter area is conducive to obtain suitable specific surface area, reaches anti-settling performance, and cost is relatively low.The parameter model of gaseous oxidation aluminium
It encloses:Specific surface area is 100 ± 20m2/g;Be conducive to obtain suitable specific surface area using the parameter area, reach anti-settling
Can, and cost is relatively low.
The hydrophilic aerosil A200 used in embodiment is won purchased from Germany creates Degussa.
Two or more mixing of the far infrared powder in silicon carbide, iron oxide, magnesia, zinc oxide, aluminium oxide.
In each embodiment, silicon carbide, iron oxide, magnesia, zinc oxide, aluminium oxide parameter area be:Grain size is less than
50nm;Be conducive to improve the performance of material using above-mentioned parameter.
The auxiliary agent is selected from one or more of dispersant, adhesion promoter and antifoaming agent.In each embodiment, specifically
It is one kind in BYK-301, SER-AD FA607 for dispersant, BYK-301 can be purchased from Bi Ke chemical companies of Germany, SER-AD
FA607 can be purchased from Sheng Wo companies.Adhesion promoter is DOWCORNING2-6032, can be purchased from Dow Corning Corporation.Defoaming
Agent is one kind in silicone emulsion 284P, high effective antifoaming agent JN-5, and 284P can be purchased from Shanghai Resin Factory, and JN-5 can be purchased from
Wujin water quality stabilizer factory of Nanjing Chemical Engineering College.
The present invention provides a kind of preparation method of hydrophilic anti-settling far infrared absorbing material, includes the following steps:According to
Said ratio, each component is admixed together.
Further, the auxiliary agent includes dispersant, adhesion promoter and antifoaming agent, is included the following steps:
1) preparation of dispersant-binder mixed system:
The binder of proportional quantity is mixed with part dispersant according to proportioning, dispersant-binder mixture is made in mixing
System;
2) preparation of anti-settling system:
The sagging inhibitor and antifoaming agent of proportional quantity will be added in dispersant made from step 1)-binder mixed system, mixes
It is even, anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
Wave absorbing agent and adhesion promoter will be added in anti-settling system made from step 2), mixing is made anti-settling and inhales
Wave system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
Far infrared powder and remaining dispersant will be added in anti-settling wave-absorber system made from step 3), parent is made in mixing
Water type anti-settling far infrared absorbing material.
Further, inventor is found surprisingly that under study for action, the dispersant, antifoaming agent and adhesion promoter ratio
Relationship is:The mass ratio of dispersant and antifoaming agent is (2~3):1, the mass ratio of dispersant and adhesion promoter be (1.5~
2):1.Using aforementioned proportion, the performance of coating can be further increased.
Preferably, the mass ratio for the dispersant that the dispersant that step 4) is added is added with step 1) is (2~3):5.
It more specifically operates and is:
1) preparation of dispersant-binder mixed system:
The binder of proportional quantity and part dispersant are mixed according to proportioning, mechanical agitation to dispersant is completely dissolved, body
It is uniform, dispersant-binder mixed system is made;
2) preparation of anti-settling system:
The sagging inhibitor and antifoaming agent of proportional quantity will be added in dispersant made from step 1)-binder mixed system, adjusts
Whole suitable mechanical agitation speed to each component is uniformly mixed, and anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
It will be added wave absorbing agent and adhesion promoter in mixed system made from step 2), several minutes of mechanical agitation, mixing,
Anti-settling wave-absorber system is made;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
Far infrared powder and remaining dispersant will be added in mixed system made from step 3), mechanical agitation is equal to disperseing
It is even, you can to obtain final product -- hydrophilic anti-settling far infrared absorbing material.
The present invention provides a kind of kitchen appliance product, including base material and the coating in substrate surface is arranged, and the coating is by above-mentioned
Hydrophilic anti-settling far infrared absorbing material be made.
The present invention provides a kind of preparation method of kitchen appliance product, and above-mentioned hydrophilic anti-settling far infrared absorbing material is sprayed
It is coated in the surface of the base material of kitchen appliance product, later, solidification makes hydrophilic anti-settling far infrared absorbing material form coating.Solidification
The mode that baking may be used carries out.
It is introduced below by some specific embodiments.
Embodiment 1
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, which becomes:Binder is
64.6 kilograms, wave absorbing agent is 4 kilograms, and far infrared powder is 20 kilograms, and anti-settling agent is 10 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binder mixed system:
By 64.6 kilograms of binders (including 15 kilograms of Ludox, 15 kilograms of Aluminum sols, 6.6 kilograms of lithium metasilicate solution, 20,000
Gram sodium silicate solution and 8 kilograms of potassium silicate solutions) it is mixed with 0.5 kilogram of dispersant SER-ADFA607,300r/min mechanical agitations
Be completely dissolved to dispersant, system it is uniform, dispersant-binder mixed system is made;
2) preparation of anti-settling system:
Will in dispersant made from step 1)-binder mixed system be added 8 kilograms of hydrophilic aerosil A200,
After 2 kilograms of gaseous oxidation aluminium and 0.3 kilogram of antifoaming agent high effective antifoaming agent JN-5,100r/min mechanical agitation 5min, 500r/min
Mechanical agitation 10min makes each component be uniformly mixed, and anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
4 kilograms of wave absorbing agents (including 1 kilogram of carbon nanotube, 1 kilogram of nitridation will be added in anti-settling system made from step 2)
Silicon and 2 kilograms of barium titanates) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min makes each component be uniformly mixed, and anti-settling wave-absorber system is made;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
20 kilograms of far infrared powders (including 8 kilograms of silicon carbide, 5 will be added in anti-settling wave-absorber system made from step 3)
Kilogram iron oxide and 7 kilograms of zinc oxide) with 0.2 kilogram of dispersant SER-AD FA607,500r/min mechanical agitation 15min, i.e.,
Final product can be obtained -- hydrophilic anti-settling far infrared absorbing material.
Among the above, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 2
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, which becomes:Binder is
67.6 kilograms, wave absorbing agent is 6 kilograms, and far infrared powder is 15 kilograms, and anti-settling agent is 10 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binder mixed system:
By 67.6 kilograms of binders (including 25 kilograms of Ludox, 10 kilograms of Aluminum sols, 5.6 kilograms of lithium metasilicate solution, 13,000
Gram sodium silicate solution and 14 kilograms of potassium silicate solutions) it is mixed with 0.5 kilogram of dispersant BYK-301,300r/min mechanical agitations are extremely
Dispersant is completely dissolved, system is uniform, and dispersant-binder mixed system is made;
2) preparation of anti-settling system:
8 kilograms of hydrophilic aerosil A200,2 kilograms of gaseous oxidations will be added in mixed system made from step 1)
After aluminium and 0.3 kilogram of antifoaming agent high effective antifoaming agent JN-5,100r/min mechanical agitation 5min, 500r/min mechanical agitations 10min
So that each component is uniformly mixed, anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
6 kilograms of wave absorbing agents (including 0.6 kilogram of carbon nanotube, 2 kilograms of nitrogen will be added in anti-settling system made from step 2)
SiClx and 3.4 kilograms of barium titanates) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min keeps each component mixing equal, anti-settling wave-absorber system is made;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
15 kilograms of far infrared powders (including 6 kilograms of silicon carbide, 4 will be added in anti-settling wave-absorber system made from step 3)
Kilogram zinc oxide, 1 kilogram of magnesia and 4 kilograms of aluminium oxide) with 0.2 kilogram of dispersant BYK-301,500r/min mechanical agitation
15min, you can obtain final product -- hydrophilic anti-settling far infrared absorbing material.
Among the above, the content of the working substance in colloidal sol is 20%, and the mass fraction of the silicate in silicate solutions is
20%.
Embodiment 3
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, which becomes:Binder is
70.6 kilograms, wave absorbing agent is 8 kilograms, and far infrared powder is 10 kilograms, and anti-settling agent is 10 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binder mixed system:
By 70.6 kilograms of binders (including 22.6 kilograms of Ludox, 16 kilograms of lithium metasilicate solution, 16 kilograms of sodium silicate solutions
With 16 kilograms of potassium silicate solutions) it is mixed with 0.5 kilogram of dispersant BYK-301,300r/min mechanical agitations are completely molten to dispersant
Solution, system are uniform, and dispersant-binder mixed system is made;
2) preparation of anti-settling system:
8 kilograms of hydrophilic aerosil A200,2 kilograms of gaseous oxidations will be added in mixed system made from step 1)
After aluminium and 0.3 kilogram of antifoaming agent silicone emulsion 284P, 100r/min mechanical agitation 5min, 500r/min mechanical agitations 10min makes
Each component is uniformly mixed, and anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
8 kilograms of wave absorbing agents (including 0.2 kilogram of carbon nanotube, 3 kilograms of nitrogen will be added in anti-settling system made from step 2)
SiClx and 4.8 kilograms of barium titanates) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min keeps each component mixing equal, anti-settling wave-absorber system is made;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
10 kilograms of far infrared powders (including 3 kilograms of silicon carbide, 2 will be added in anti-settling wave-absorber system made from step 3)
Kilogram magnesia, 3 kilograms of iron oxide and 2 kilograms of aluminium oxide) with 0.2 kilogram of dispersant BYK-301,500r/min mechanical agitation
15min, you can obtain final product -- hydrophilic anti-settling far infrared absorbing material.
Among the above, the content of the working substance in colloidal sol is 40%, and the mass fraction of the silicate in silicate solutions is
30%.
Embodiment 4
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, which becomes:Binder is
63.5 kilograms, wave absorbing agent is 10 kilograms, and far infrared powder is 15 kilograms, and anti-settling agent is 10 kilograms, and auxiliary agent is 1.5 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binder mixed system:
By 63.5 kilograms of binders (including 31.5 kilograms of Ludox, 3 kilograms of Aluminum sols, 22 kilograms of lithium metasilicate solution and 7,000
Gram potassium silicate solution) it is mixed with 0.5 kilogram of dispersant SER-AD FA607,300r/min mechanical agitations are completely molten to dispersant
Solution, system are uniform, and dispersant-binder mixed system is made;
2) preparation of anti-settling system:
Will in dispersant made from step 1)-binder mixed system be added 8 kilograms of hydrophilic aerosil A200,
After 2 kilograms of gaseous oxidation aluminium and 0.3 kilogram of antifoaming agent silicone emulsion 284P, 100r/min mechanical agitation 5min, 500r/min machines
Tool stirring 10min makes each component be uniformly mixed, and anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
10 kilograms of wave absorbing agents (including 5 kilograms of silicon nitrides and 5 kilograms of metatitanic acids will be added in mixed system made from step 2)
Barium) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation 10min, so that each component is mixed
, anti-settling wave-absorber system is made;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
15 kilograms of far infrared powders (including 6 kilograms of silicon carbide, 4 will be added in anti-settling wave-absorber system made from step 3)
Kilogram zinc oxide, 1 kilogram of magnesia and 4 kilograms of aluminium oxide) with 0.3 kilogram of dispersant SER-AD FA607,500r/min machinery
Stir 15min, you can obtain final product -- hydrophilic anti-settling far infrared absorbing material.
Among the above, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 5
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, which becomes:Binder is
63.5 kilograms, wave absorbing agent is 16 kilograms, and far infrared powder is 12 kilograms, and anti-settling agent is 7 kilograms, and auxiliary agent is 1.5 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binder mixed system:
By 63.5 kilograms of binders (including 9 kilograms of Ludox, 7 kilograms of Aluminum sols, 22 kilograms of lithium metasilicate solution and 25.5 thousand
Gram sodium silicate solution) it is mixed with 0.5 kilogram of dispersant SER-AD FA607,300r/min mechanical agitations are completely molten to dispersant
Solution, system are uniform, and dispersant-binder mixed system is made;
2) preparation of anti-settling system:
Will in dispersant made from step 1)-binder mixed system be added 6 kilograms of hydrophilic aerosil A200,
After 1 kilogram of gaseous oxidation aluminium and 0.3 kilogram of antifoaming agent silicone emulsion 284P, 100r/min mechanical agitation 5min, 500r/min machines
Tool stirring 10min makes each component be uniformly mixed, and anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
16 kilograms of wave absorbing agents (including 8 kilograms of silicon nitrides and 8 kilograms of metatitanic acids will be added in anti-settling system made from step 2)
Barium) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation 10min, so that each component is mixed
Uniformly, anti-settling wave-absorber system is made;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
12 kilograms of far infrared powders (including 2 kilograms of zinc oxide, 2 will be added in anti-settling wave-absorber system made from step 3)
Kilogram magnesia, 2 kilograms of aluminium oxide and 6 iron oxide) with 0.3 kilogram of dispersant SER-AD FA607,500r/min mechanical agitation
15min, you can obtain final product -- hydrophilic anti-settling far infrared absorbing material.
Among the above, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 6
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, which becomes:Binder is
63.5 kilograms, wave absorbing agent is 20 kilograms, and far infrared powder is 10 kilograms, and anti-settling agent is 5 kilograms, and auxiliary agent is 1.5 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binder mixed system:
By 63.5 kilograms of binders (including 11 kilograms of Ludox, 7 kilograms of Aluminum sols, 11.5 kilograms of lithium metasilicate solution, 30,000
Gram sodium silicate solution and 4 kilograms of potassium silicate solutions) mixed with 0.5 kilogram of dispersant BYK-301,300r/min mechanical agitations to point
Powder is completely dissolved, system is uniform, and dispersant-binder mixed system is made;
2) preparation of anti-settling system:
4 kilograms of hydrophilic aerosil A200,1 kilogram of gaseous oxidation will be added in mixed system made from step 1)
After aluminium and 0.3 kilogram of antifoaming agent high effective antifoaming agent JN-5,100r/min mechanical agitation 5min, 500r/min mechanical agitations 10min
So that each component is uniformly mixed, anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
20 kilograms of wave absorbing agents (including 10 kilograms of silicon nitrides and 10 kilograms of titaniums will be added in anti-settling system made from step 2)
Sour barium) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation 10min, keep each component mixed
Close uniform, obtained anti-settling wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
10 kilograms of far infrared powders (including 3 kilograms of silicon carbide, 2 will be added in anti-settling wave-absorber system made from step 3)
Kilogram magnesia, 3 kilograms of iron oxide and 2 kilograms of aluminium oxide) with 0.3 kilogram of dispersant BYK-301,500r/min mechanical agitation
15min, you can obtain final product -- hydrophilic anti-settling far infrared absorbing material.
Among the above, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 7
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, which becomes:Binder is
83.2 kilograms, wave absorbing agent is 1 kilogram, and far infrared powder is 10 kilograms, and anti-settling agent is 5 kilograms, and auxiliary agent is 0.8 kilogram.
Preparation method is as follows:
1) preparation of dispersant-binder mixed system:
By 83.2 kilograms of binders (including 18 kilograms of Ludox, 12.2 kilograms of Aluminum sols, 13 kilograms of lithium metasilicate solution, 15
Kilogram sodium silicate solution and 25 kilograms of potassium silicate solutions) it is mixed with 0.2 kilogram of dispersant BYK-301,300r/min mechanical agitations
Be completely dissolved to dispersant, system it is uniform, dispersant-binder mixed system is made;
2) preparation of anti-settling system:
Will in dispersant made from step 1)-binder mixed system be added 4 kilograms of hydrophilic aerosil A200,
After 1 kilogram of gaseous oxidation aluminium and 0.2 kilogram of antifoaming agent silicone emulsion 284P, 100r/min mechanical agitation 5min, 500r/min machines
Tool stirring 10min makes each component be uniformly mixed, and anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
1 kilogram of wave absorbing agent (for 1 kilogram of carbon nanotube) will be added in anti-settling system made from step 2) and 0.2 kilogram attached
Adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation 7min make each component be uniformly mixed, and anti-settling is made
Wave-absorber system;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
10 kilograms of far infrared powders (including 3 kilograms of silicon carbide, 2 will be added in anti-settling wave-absorber system made from step 3)
Kilogram magnesia, 3 kilograms of iron oxide and 2 kilograms of aluminium oxide) with 0.2 kilogram of dispersant BYK-301,500r/min mechanical agitation
10min, you can obtain final product -- hydrophilic anti-settling far infrared absorbing material.
Among the above, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 8
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, which becomes:Binder is 50
Kilogram, wave absorbing agent is 20 kilograms, and far infrared powder is 20 kilograms, and anti-settling agent is 8.5 kilograms, and auxiliary agent is 1.5 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binder mixed system:
By 50 kilograms of binders (including 10 kilograms of Ludox, 10 kilograms of Aluminum sols, 10 kilograms of lithium metasilicate solution, 10 kilograms
Sodium silicate solution and 10 kilograms of potassium silicate solutions) it is mixed with 0.5 kilogram of dispersant BYK-301,300r/min mechanical agitations are extremely divided
Powder is completely dissolved, system is uniform, and dispersant-binder mixed system is made;
2) preparation of anti-settling system:
6.5 kilograms of hydrophilic aerosils will be added in dispersant made from step 1)-binder mixed system
After A200,2 kilograms of gaseous oxidation aluminium and 0.3 kilogram of antifoaming agent high effective antifoaming agent JN-5,100r/min mechanical agitation 5min,
500r/min mechanical agitations 10min makes each component be uniformly mixed, and anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
20 kilograms of wave absorbing agents (including 1 kilogram of carbon nanotube, 8 kilograms of nitrogen will be added in anti-settling system made from step 2)
SiClx and 11 kilograms of barium titanates) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min makes each component be uniformly mixed, and anti-settling wave-absorber system is made;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
20 kilograms of far infrared powders (including 8 kilograms of silicon carbide, 5 will be added in anti-settling wave-absorber system made from step 3)
Kilogram iron oxide and 7 kilograms of zinc oxide) with 0.3 kilogram of dispersant BYK-301,500r/min mechanical agitation 15min, you can obtain
Final product -- hydrophilic anti-settling far infrared absorbing material.
Among the above, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 9
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, which becomes:Binder is 50
Kilogram, wave absorbing agent is 20 kilograms, 20 kilograms of far infrared powder, and anti-settling agent is 8.5 kilograms, and auxiliary agent is 1.5 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binder mixed system:
By 50 kilograms of binders (including 10 kilograms of Ludox, 10 kilograms of Aluminum sols, 10 kilograms of lithium metasilicate solution, 10 kilograms
Sodium silicate solution and 10 kilograms of potassium silicate solutions) it is mixed with 0.5 kilogram of dispersant BYK-301,300r/min mechanical agitations are extremely divided
Powder is completely dissolved, system is uniform, and dispersant-binder mixed system is made;
2) preparation of anti-settling system:
6.5 kilograms of hydrophilic aerosil A200,2 kilograms of gas phase oxygen will be added in mixed system made from step 1)
After changing aluminium and 0.3 kilogram of antifoaming agent high effective antifoaming agent JN-5,100r/min mechanical agitation 5min, 500r/min mechanical agitations
10min makes each component be uniformly mixed, and anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
20 kilograms of wave absorbing agent silicon nitrides and 0.4 kilogram of adhesion promoter will be added in anti-settling system made from step 2)
DOW CORNING 2-6032,200r/min mechanical agitation 10min make each component be uniformly mixed, and anti-settling wave-absorber system is made;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
20 kilograms of far infrared powders (including 8 kilograms of silicon carbide, 5 will be added in anti-settling wave-absorber system made from step 3)
Kilogram iron oxide and 7 kilograms of zinc oxide) with 0.3 kilogram of dispersant BYK-301,500r/min mechanical agitation 15min, you can obtain
Final product -- hydrophilic anti-settling far infrared absorbing material.
Among the above, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 10
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, which becomes:Binder is 50
Kilogram, wave absorbing agent is 20 kilograms, 20 kilograms of far infrared powder, and anti-settling agent is 8.5 kilograms, and auxiliary agent is 1.5 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binder mixed system:
By 50 kilograms of binders (including 10 kilograms of Ludox, 10 kilograms of Aluminum sols, 10 kilograms of lithium metasilicate solution, 10 kilograms
Sodium silicate solution and 10 kilograms of potassium silicate solutions) it is mixed with 0.5 kilogram of dispersant BYK-301,300r/min mechanical agitations are extremely divided
Powder is completely dissolved, system is uniform, and dispersant-binder mixed system is made;
2) preparation of anti-settling system:
6.5 kilograms of hydrophilic aerosil A200,2 kilograms of gas phase oxygen will be added in mixed system made from step 1)
After changing aluminium and 0.3 kilogram of antifoaming agent high effective antifoaming agent JN-5,100r/min mechanical agitation 5min, 500r/min mechanical agitations
10min makes each component be uniformly mixed, and anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
20 kilograms of wave absorbing agent barium titanates and 0.4 kilogram of adhesion promoter will be added in anti-settling system made from step 2)
DOW CORNING 2-6032,200r/min mechanical agitation 10min make each component be uniformly mixed, and anti-settling wave-absorber system is made;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
20 kilograms of far infrared powders (including 8 kilograms of silicon carbide, 5 will be added in anti-settling wave-absorber system made from step 3)
Kilogram iron oxide and 7 kilograms of zinc oxide) with 0.3 kilogram of dispersant BYK-301,500r/min mechanical agitation 15min, you can obtain
Final product -- hydrophilic anti-settling far infrared absorbing material.
Among the above, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 11
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, which becomes:Binder is
70.6 kilograms, wave absorbing agent is 8 kilograms, and far infrared powder is 10 kilograms, and anti-settling agent is 10 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binder mixed system:
By 70.6 kilograms of binders (including 22.6 kilograms of Ludox, 16 kilograms of lithium metasilicate solution, 16 kilograms of sodium silicate solutions
With 16 kilograms of potassium silicate solutions) it is mixed with 0.5 kilogram of dispersant BYK-301,300r/min mechanical agitations are completely molten to dispersant
Solution, system are uniform, and dispersant-binder mixed system is made;
2) preparation of anti-settling system:
8 kilograms of hydrophilic aerosil A200,2 kilograms of gaseous oxidations will be added in mixed system made from step 1)
After aluminium and 0.3 kilogram of antifoaming agent silicone emulsion 284P, 100r/min mechanical agitation 5min, 500r/min mechanical agitations 10min makes
Each component is uniformly mixed, and anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
8 kilograms of wave absorbing agents (including 0.2 kilogram of carbon nanotube, 3 kilograms of nitridations will be added in mixed system made from step 2)
Silicon and 4.8 kilograms of barium titanates) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min makes each component be uniformly mixed, and anti-settling wave-absorber system is made;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
To be added in anti-settling wave-absorber system made from step 3) 10 kilograms of far infrared powders (3 kilograms of silicon carbide, 2 kilograms
Magnesia, 3 kilograms of iron oxide, 2 kilograms of aluminium oxide) and 0.2 kilogram of dispersant BYK-301,500r/min mechanical agitation 15min,
It can be obtained final product -- hydrophilic anti-settling far infrared absorbing material.
Among the above, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Embodiment 12
On the basis of embodiment 10, Ludox is adjusted to 9 kilograms, gaseous oxidation aluminium is adjusted to 3 kilograms, remaining with
Embodiment 10 is identical.
Comparative example 1
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, which becomes:Binder is
74.6 kilograms, wave absorbing agent is 4 kilograms, and far infrared powder is 5 kilograms, and anti-settling agent is 15 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binder mixed system:
By 74.6 kilograms of binders (including 15 kilograms of Ludox, 15 kilograms of Aluminum sols, 6.6 kilograms of lithium metasilicate solution, 20,000
Gram sodium silicate solution and 18 kilograms of potassium silicate solutions) it is mixed with 0.5 kilogram of dispersant SER-AD FA607,300r/min machineries stir
Mix to dispersant be completely dissolved, system it is uniform, dispersant-binder mixed system is made;
2) preparation of anti-settling system:
11 kilograms of hydrophilic aerosils will be added in dispersant made from step 1)-binder mixed system
After A200,4 kilograms of gaseous oxidation aluminium and 0.3 kilogram of antifoaming agent high effective antifoaming agent JN-5,100r/min mechanical agitation 5min,
500r/min mechanical agitations 10min makes each component be uniformly mixed, and anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
4 kilograms of wave absorbing agents (including 1 kilogram of carbon nanotube, 1 kilogram of nitridation will be added in anti-settling system made from step 2)
Silicon and 2 kilograms of barium titanates) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min makes each component be uniformly mixed, and anti-settling wave-absorber system is made;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
5 kilograms of far infrared powders (including 1 kilogram of silicon carbide, 2,000 will be added in anti-settling wave-absorber system made from step 3)
Gram iron oxide and 2 kilograms of zinc oxide) with 0.2 kilogram of dispersant SER-AD FA607,500r/min mechanical agitations 15min, you can
Obtain final product -- hydrophilic anti-settling far infrared absorbing material.
Among the above, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Comparative example 2
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, which becomes:Binder is
74.6 kilograms, wave absorbing agent is 4 kilograms, and far infrared powder is 8 kilograms, and anti-settling agent is 12 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binder mixed system:
By 74.6 kilograms of binders (including 15 kilograms of Ludox, 15 kilograms of Aluminum sols, 6.6 kilograms of lithium metasilicate solution, 20,000
Gram sodium silicate solution and 18 kilograms of potassium silicate solutions) it is mixed with 0.5 kilogram of dispersant SER-AD FA607,300r/min machineries stir
Mix to dispersant be completely dissolved, system it is uniform, dispersant-binder mixed system is made;
2) preparation of anti-settling system:
Will in dispersant made from step 1)-binder mixed system be added 8 kilograms of hydrophilic aerosil A200,
After 4 kilograms of gaseous oxidation aluminium and 0.3 kilogram of antifoaming agent high effective antifoaming agent JN-5,100r/min mechanical agitation 5min, 500r/min
Mechanical agitation 10min makes each component be uniformly mixed, and anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
4 kilograms of wave absorbing agents (including 1 kilogram of carbon nanotube, 1 kilogram of nitridation will be added in anti-settling system made from step 2)
Silicon and 2 kilograms of barium titanates) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min makes each component be uniformly mixed, and anti-settling wave-absorber system is made;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
5 kilograms of far infrared powders (including 4 kilograms of silicon carbide, 2,000 will be added in anti-settling wave-absorber system made from step 3)
Gram iron oxide and 2 kilograms of zinc oxide) with 0.2 kilogram of dispersant SER-AD FA607,500r/min mechanical agitations 15min, you can
Obtain final product -- hydrophilic anti-settling far infrared absorbing material.
Among the above, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Comparative example 3
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, which becomes:Binder is
69.6 kilograms, wave absorbing agent is 4 kilograms, and far infrared powder is 22 kilograms, and anti-settling agent is 3 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binder mixed system:
By 69.6 kilograms of binders (including 15 kilograms of Ludox, 15 kilograms of Aluminum sols, 6.6 kilograms of lithium metasilicate solution, 20,000
Gram sodium silicate solution and 13 kilograms of potassium silicate solutions) it is mixed with 0.5 kilogram of dispersant SER-AD FA607,300r/min machineries stir
Mix to dispersant be completely dissolved, system it is uniform, dispersant-binder mixed system is made;
2) preparation of anti-settling system:
Will in dispersant made from step 1)-binder mixed system be added 2 kilograms of hydrophilic aerosil A200,
After 1 kilogram of gaseous oxidation aluminium and 0.3 kilogram of antifoaming agent high effective antifoaming agent JN-5,100r/min mechanical agitation 5min, 500r/min
Mechanical agitation 10min makes each component be uniformly mixed, and anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
4 kilograms of wave absorbing agents (including 1 kilogram of carbon nanotube, 1 kilogram of nitridation will be added in anti-settling system made from step 2)
Silicon and 2 kilograms of barium titanates) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min makes each component be uniformly mixed, and anti-settling wave-absorber system is made;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
22 kilograms of far infrared powders (including 8 kilograms of silicon carbide, 5 will be added in anti-settling wave-absorber system made from step 3)
Kilogram iron oxide and 9 kilograms of zinc oxide) with 0.2 kilogram of dispersant SER-AD FA607,500r/min mechanical agitation 15min, i.e.,
Final product can be obtained -- hydrophilic anti-settling far infrared absorbing material.
Among the above, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
Comparative example 4
A kind of hydrophilic anti-settling far infrared absorbing material and preparation method thereof, which becomes:Binder is
68.6 kilograms, wave absorbing agent is 4 kilograms, and far infrared powder is 24 kilograms, and anti-settling agent is 2 kilograms, and auxiliary agent is 1.4 kilograms.
Preparation method is as follows:
1) preparation of dispersant-binder mixed system:
By 68.6 kilograms of binders (including 15 kilograms of Ludox, 15 kilograms of Aluminum sols, 6.6 kilograms of lithium metasilicate solution, 20,000
Gram sodium silicate solution and 12 kilograms of potassium silicate solutions) it is mixed with 0.5 kilogram of dispersant SER-AD FA607,300r/min machineries stir
Mix to dispersant be completely dissolved, system it is uniform, dispersant-binder mixed system is made;
2) preparation of anti-settling system:
Will in dispersant made from step 1)-binder mixed system be added 1 kilogram of hydrophilic aerosil A200,
After 1 kilogram of gaseous oxidation aluminium and 0.3 kilogram of antifoaming agent high effective antifoaming agent JN-5,100r/min mechanical agitation 5min, 500r/min
Mechanical agitation 10min makes each component be uniformly mixed, and anti-settling system is made;
3) preparation of anti-settling wave-absorber system:
4 kilograms of wave absorbing agents (including 1 kilogram of carbon nanotube, 1 kilogram of nitridation will be added in anti-settling system made from step 2)
Silicon and 2 kilograms of barium titanates) and 0.4 kilogram of adhesion promoter DOW CORNING 2-6032,200r/min mechanical agitation
10min makes each component be uniformly mixed, and anti-settling wave-absorber system is made;
4) preparation of hydrophilic anti-settling far infrared absorbing material:
24 kilograms of far infrared powders (including 8 kilograms of silicon carbide, 5 will be added in anti-settling wave-absorber system made from step 3)
Kilogram iron oxide and 11 kilograms of zinc oxide) with 0.2 kilogram of dispersant SER-AD FA607,500r/min mechanical agitation 15min, i.e.,
Final product can be obtained -- hydrophilic anti-settling far infrared absorbing material.
Among the above, the content of the working substance in colloidal sol is 30%, and the mass fraction of the silicate in silicate solutions is
25%.
The surface of base material by the material spraying of above-mentioned each embodiment and comparative example in baking tray, later, solidification makes
Formation coating.
The thickness of the coating for the baking tray that embodiment 1 is prepared to embodiment 11 is 50 μm.
The thickness of the coating for the baking tray that comparative example 1 is prepared to comparative example 4 is 50 μm.
Baking tray and existing resin absorbing material baking tray made of will be above-mentioned (thickness of resin absorbing material is 2mm) be respectively
Carry out following performance test.
Test data
1. microwave property power is using same time (2 minutes), same material and size baking tray, identical micro-wave oven 100%
(coating layer thickness of each embodiment and each comparative example is 50 μm to baking tray maximum temperature characterization, and existing resin inhales wave material when firepower
Expect thickness 2mm).Experimental result is shown in Table 1.
2. performance easy to clean:Using by soy sauce (light soy sauce):Mature vinegar:Granulated sugar:Edible salt:Edible oil=3:1:1:1:2 ratios
It is uniformly mixed, 50ml is taken to be added drop-wise to sample to be tested surface, 220 DEG C of baking 20min of oven.It is wiped with the wet scouring pad of 10N power after cooling
Wipe sample surfaces, with surface without spot be it is excellent.Experimental result is shown in Table 1.
3. water contact angle is tested
Water contact angle detection, experiment knot are carried out to each embodiment and each comparative example respectively using water contact angle tester
Fruit is shown in Table 1.
Contact angle refers to that the tangent line of the liquid-vapor interface made by gas, liquid, solid three-phase point of intersection passes through liquid to be handed over solid-liquid
Angle theta between boundary line is the measurement of wetness degree.If θ<90 °, then the surface of solids is hydrophilic, i.e., liquid is easier to soak
Solid, contact angle is smaller, indicates that hydrophilicity is better;If θ>90 °, then the surface of solids is hydrophobic, i.e., liquid is not easy
Solid is soaked, is easy to move on the surface.
4. coating settles and thixotropic property:Equal quality coating materials are placed in same size beaker, 48h is placed at room temperature for, are observed
After whether coating has delamination, then 200r/min mechanical agitations, whether observation coating has shear shinning performance, without being layered and have
Thixotropic property be it is excellent, it is no layering but without thixotropic property be it is good, have layering it is as poor.Experimental result is shown in Table 1.
5. Baking Effect:Identical toast (size, shape, production method etc.) is placed in identical baking utensil,
It is respectively placed in prior art enamel oven and is warded off with the far infrared for being respectively provided with baking tray prepared by each embodiment and each comparative example
In porcelain oven (prior art enamel oven compared with far infrared enamel oven, except baking tray is different outer, remaining all same), setting phase
Same baking time (3min), bakes toast, after 3min, determines the upper Color uniformity and colouring area on toast surface.
Experimental result is shown in Table 1.
1 detection data of table
It can be seen that compared with existing resin absorbing material baking tray according to the result in table 1, the present invention is using bonding
After the mixing of each components such as agent, wave absorbing agent, solvent, sagging inhibitor, far infrared powder and auxiliary agent, while having that coating is thin, and microwave
The advantages that performance is good, hydrophilicity is good, anti-settling performance is good, Baking Effect is good and effect easy to clean is good.Embodiment 1 is to implementation
The ratio range of example 11 is in " 49~83.2 parts of binder, 1~20 part of wave absorbing agent, 10~20 parts of far infrared powder, sagging inhibitor
It, can be by the way that rational proportional region is arranged compared with each comparative example in 5~10 parts, 0.8~1.5 part of auxiliary agent " range
One step improves microwave property, hydrophilicity, anti-settling performance, Baking Effect and effect easy to clean etc..Comparative example 1 and right
Than embodiment 2 since the far infrared powder of addition is less and sagging inhibitor is more, cause Baking Effect less desirable.Comparison is real
Although it is more to apply the far infrared powder that example 3 and comparative example 4 are added, find under study for action, there is no further for coloring effect
It improves, and the coating adhesion property prepared can be caused to decline and increase the cost of material.In conclusion " binder 49
The number of~83.2 parts, 1~20 part of wave absorbing agent, 10~20 parts of far infrared powder, 5~10 parts of sagging inhibitor, 0.8~1.5 part of auxiliary agent "
It is proper to be worth range.
Embodiment 12 is close with the testing result of embodiment 10, and concrete numerical value is simultaneously unlisted.
The present invention is using one or two kinds of mixing in Ludox, Aluminum sol and silicate solutions (sodium silicate solution, potassium silicate
Solution, lithium metasilicate solution) it is used in mixed way as binder, it can make material that there is the material of good combination performance, and with height
The heat resistance that temperature is not easily decomposed;It is mixed according to different proportion using one or more of carbon nanotube, silicon nitride, barium titanate
Used as absorbing material, main function can very well disperse under the action of suitable adjuvants in a binder, in microwave for addition
The material of efficient absorption microwave energy under environment;Use two kinds in silicon carbide, iron oxide, magnesia, zinc oxide, aluminium oxide with
On be used in mixed way as far infrared powder, main function, which is the far infrared that sends out, has stronger penetration capacity, can be deeper
Layer penetrates food;Using the gentle phase alumina of hydrophilic aerosil as sagging inhibitor, entire coating system can be increased
Consistency and filler suspendability, so that coating is had thixotropy, prevent the sedimentation of filler, and can further promote material
Hydrophilicity;The compatible mixing very well of each component material can be made using auxiliary agent, and keep coating and base material obtained attached very well
The functions such as.
As binder inventor has selected Aluminum sol and silicate to be selected from a kind of on the basis of embodiment 1 again when,
He is same as Example 1, can also obtain similar result.
The present invention matches proper amount of dispersant using hydrophilic aerosil, gaseous oxidation aluminium, with other component systems
At antiradar coatings so that this coating has excellent anti-settling and uniformity;It solves wave absorbing agent and disperses uneven, Yi Chen
Drop, can cause the bulk article microwave absorption difference of same specification and model big, or even can disperse uneven generation because of wave absorbing agent
The problem of hot-spot melting phenomenon.
Abandoning tradition baking tray absorbing material of the present invention largely uses the preparation method of organic resin, using with hydrophilicity
Aerosil and gaseous oxidation aluminium cooperation high temperature resistant binder and the wave absorbing agent etc. with excellent absorbing property, are made thin
30 μm or so can be reduced to by prior art 2mm or so, greatly reduce suction with the coating of good absorbing property, thickness by applying
Wave material thickness solves the prior art and inhales the blocked up disadvantage of wave layer;It avoids and uses the resins such as a large amount of silica gel in the prior art
Material causes to inhale the blocked up problem of wave layer.
The present invention compound suitable far-infrared material of addition in absorbing material system, improves the penetrability for food,
So that food therein is preferably absorbed energy, realizes the hope of food therein culinary art synchronous with surface layer, it is attached that General Promotion inhales wave microwave
The culinary art effect of part;It solves western existing coating and does not have far infrared performance, not yet done problem easily occurs in food therein.
Absorbing material prepared by the present invention only needs simple pretreatment of base material, so that it may to be sprayed on workpiece surface,
Coating layer thickness only has 30 μm or so, and compared to more existing traditional absorbing material, technology difficulty is substantially reduced;Solves production technology
Complexity takes the problem of taking material.
The present invention, not only can be with by adding hydrophilic aerosil and gaseous oxidation aluminium into absorbing material system
It solves the problems, such as that wave absorbing agent is easy sedimentation, the hydrophilicity of material can also be increased, realize quick, the thorough cleaning of greasy dirt.Solution
The problem of existing absorbing material technology of having determined is without hydrophilicity, for a long time using the adherency for easily leading to greasy dirt.
It is other that there is high temperature resistant, water-wet behavior can also realize in addition to the specific name for the binder that the present invention describes
The material of similar performance is also in the scope of the present invention.
In addition to the specific name for the absorbing material that the present invention describes, other can also realize similar with high absorbing property
Performance material also in the scope of the present invention.
In addition to the far infrared powder that the present invention describes, other can also realize similar property with good far-infrared radiated property
The material of energy is also in the scope of the present invention.
It is other with hydrophilic in addition to the hydrophilic aerosil that describes of the present invention is with gaseous oxidation aluminium profiles number
Aerosil material, gaseous oxidation aluminium can also realize similar performance, then also within the scope of the present invention.
In addition to the auxiliary agent that the present invention describes, other auxiliary agents that dispersion may be implemented, defoam, increase adhewsive action can also be real
Existing similar performance, then also within the scope of the present invention.
The adjustment of step of preparation process of the present invention and mixing speed can also realize similar performance, also the present invention's
In protection domain.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.