CN106426612B - A kind of rubber compound defective work automatic sorting device - Google Patents
A kind of rubber compound defective work automatic sorting device Download PDFInfo
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- CN106426612B CN106426612B CN201610988045.3A CN201610988045A CN106426612B CN 106426612 B CN106426612 B CN 106426612B CN 201610988045 A CN201610988045 A CN 201610988045A CN 106426612 B CN106426612 B CN 106426612B
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- film
- glue
- unqualified
- rubber compound
- supply machine
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/72—Measuring, controlling or regulating
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
The invention discloses a kind of rubber compound defective work automatic sorting devices, include mainly:Containing unqualified glue pallet, system is found containing unqualified glue pallet by quality inspection information and is transported to sortation process;Film automatic glue stock gripping machine, for capturing film in Film cutter glue supply machine;Film cutter glue supply machine, including film transport part and cutting part, when weight reaches the initial and final position of unqualified glue, automatic cutting, which disconnects, comes;Film self-measuring device locks the position of unqualified glue by weight information;Control system.Rubber compound defective work automatic sorting device provided by the invention, it can be according to the quality inspection information being previously obtained, and currently location information of the mixed sheet by Film cutter glue supply machine in its entirety is obtained by film self-measuring device, unqualified part in automatic identification and sorting continuous mixing film realizes that the unmanned and quality of refining glue production process is precisely controlled.
Description
Technical field
The invention belongs to the high molecular polymers technical field of material such as rubber compound of rubber industry, the present invention is absorbed in
The method and equipment that defective work automatic identification, sorting are picked out after the quick detection of rubber mixing process product quality, effectively
Technique, producing equipment, product testing, plant produced managing and control system (MES) are combined, which fully demonstrates rubber product preparation
The increasingly automated and information-based combination of process.
Background technology
In view of the fast development of rubber industry, China has been the first big country of production and consumption of rubber product in the world,
Manufacturing enterprise is higher and higher to production Technology and intelligence degree requirement, and unmanned is inexorable trend.
There are various factors can lead to the off quality of sizing material for rubber compound production process, on continuous mixing line by
It is continuous slice, cooling, receives glue lamination in sizing material, a few vehicle glue stuff compoundings is stored on same pallet, normal conditions are because of one
A few vehicle sizing materials on pallet are continuous, and are identified, are detached, picking out highly difficult, only relying on and manually handling, can not ensure identification and
The accuracy of sorting will produce the quality of final products and seriously affect.
Invention content
It, can be according to being previously obtained in view of this, the present invention provides a kind of rubber compound defective work automatic sorting device
Quality inspection information, identification and sorting continuous mixing film in unqualified part.
To achieve the above object, the present invention provides the following technical solutions:
A kind of rubber compound defective work automatic sorting device, including:
Film cutter glue supply machine, film self-measuring device and control system;
The film self-measuring device, which can obtain, currently passes through the mixed sheet of the Film cutter glue supply machine at it
Location information in entirety, and the location information is issued into the control system;
The control system can according to the positional information with preset quality inspection information, respectively in unqualified film
Initial position and terminal position control the Film cutter glue supply machine by the mixed sheet severing when passing through;
The Film cutter glue supply machine and the film self-measuring device are communicated to connect with the control system.
Preferably, the film self-measuring device is by detecting current mixed sheet on the Film cutter glue supply machine
Weight or length obtain its location information in entirety.
Preferably, further include film automatic glue stock gripping machine, the mixed sheet can be picked up and supplied in the Film cutter
It leads out at the feeding end of glue machine.
Preferably, further include be set to the Film cutter glue supply machine discharge end connect glue switching device, with the control
System communication connection processed;The control system can control it is described connect glue switching device and be placed on different pallets connect glue station.
Preferably, the glue switching device that connects is cross roller-way or rotating mechanical arm.
Preferably, further include transfer device, with the control system communicate to connect, can will the unqualified film and
Qualified film is separated and is individually stored.
It can be seen from the above technical scheme that rubber compound defective work automatic sorting device provided by the invention, it can
It is obtained currently by Film cutter glue supply machine according to the quality inspection information being previously obtained, and by film self-measuring device
Unqualified part in location information of the mixed sheet in its entirety, automatic identification and sorting continuous mixing film, realizes refining
The unmanned and quality of glue production process is precisely controlled.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
Obtain other attached drawings according to these attached drawings.
Fig. 1 is the principle schematic of rubber compound defective work automatic sorting device provided in an embodiment of the present invention.
Wherein:1- contains unqualified glue pallet;2- film automatic glue stock gripping machines;3- Film cutter glue supply machines;4- films are counted automatically
Measure device;5- control systems.
Specific implementation mode
The invention discloses a kind of rubber compound defective work automatic sorting devices, can be according to the quality inspection being previously obtained
Information, the unqualified part in identification and sorting continuous mixing film.
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Rubber compound defective work automatic sorting device provided in an embodiment of the present invention, core improvement be, including:
Film cutter glue supply machine 3, film self-measuring device 4 and control system 5;
Wherein, Film cutter glue supply machine 3 includes film transport part and cutting part;
Film self-measuring device 4 can obtain the current mixed sheet by Film cutter glue supply machine 3 in its entirety
Location information, and the location information is issued into control system 5;Film self-measuring device 4 is mainly used for determining unqualified glue
Expect the position in pallet;
Control system 5 can be according to location information and preset quality inspection information, respectively in the initial of unqualified film
Position and terminal position pass through time control Film cutter glue supply machine 3 by mixed sheet severing, to realize the unqualified film of identification
And by its by whole mixed sheet sort eliminate Lai;It should be noted that quality inspection information be it is pre- first pass through it is artificial or
Person's relevant device obtains, and includes the inspection quality information of each train number mixed sheet, and each train number mixed sheet whole
Location information in body (such as pallet);It will be contained by the quality inspection information of system off quality in unqualified sizing material pallet
Film automatic sorting and reject;
Film cutter glue supply machine 3 and film self-measuring device 4 are communicated to connect with control system 5.
It can be seen from the above technical scheme that rubber compound defective work automatic sorting dress provided in an embodiment of the present invention
It sets, can be according to the quality inspection information being previously obtained, and obtained by film self-measuring device and currently pass through Film cutter
Unqualified portion in location information of the mixed sheet of glue supply machine in its entirety, automatic identification and sorting continuous mixing film
Point, realize that the unmanned and quality of refining glue production process is precisely controlled.
In the specific embodiment that this programme provides, film self-measuring device 4 is by detecting on Film cutter glue supply machine 3
The weight or length of current mixed sheet obtains its location information in entirety, as the overall length of mixed sheet in pallet is
L, unqualified film are L therein1-L2Section, you can determine position of this part in entirety, weight is similarly.Shown in referring to Fig.1,
Film self-measuring device 4 can be the Weight detecting device that setting connects Jiao Chu (right side discharge end) in Film cutter glue supply machine 3;
Quality inspection information includes the weight information of each train number mixed sheet at this time, and each pallet corresponds to the total of train number mixed sheet
Body weight information.
The feeding blanking work of the mixed sheet of Film cutter glue supply machine 3 can be by manually realizing.
In order to advanced optimize above-mentioned technical solution, rubber compound defective work automatic sorting device provided by the invention,
Further include film automatic glue stock gripping machine 2, mixed sheet can be picked up to the feeding end of Film cutter glue supply machine 3 and be led out, to improve
The degree of automation of the present apparatus and whole production line.Specifically, being typically stacked on pallet in view of mixed sheet, film is automatic
Grab that glue machine 2 picks up its top and inverted order is led out in the feeding end of Film cutter glue supply machine 3, to improve production efficiency.
Similar, rubber compound defective work automatic sorting device provided by the invention further includes being set to Film cutter confession
3 discharge end of glue machine connects glue switching device, is communicated to connect with control system 5;Control system 5, which can control, connects glue switching device
Different pallets (qualified and unqualified) are placed on and connect glue station.
Specifically, it is cross roller-way or rotating mechanical arm to connect glue switching device.
Rubber compound defective work automatic sorting device provided by the invention, further includes transfer device, is with the control
Unqualified film can be separated with qualified film and individually be stored, in order to subsequently be further processed by 5 communication connection of system.Glue
Piece cutter glue supply machine will be closed from continuous film by unqualified part severing, and by transfer device by the information of weight detecting
Lattice product are separated with defective work and are individually stored.
In order to make the purpose , technical scheme and advantage of the present invention be clearer, below in conjunction with the accompanying drawings with example to this
Invention is described in further detail.But example is not as a limitation of the invention.
By the demand containing the unqualified glue function in unqualified glue pallet of finding out, rubber compound defective work automatic sorting is designed
Device, and it is equipped with film self-measuring device 4 in the Jiao Chu that connects of device.When being transported to sortation process containing unqualified glue pallet 1,
Device is picked up film by film automatic glue stock gripping machine 2, and is led out in inverted order on Film cutter glue supply machine 3, is carried in conjunction with MES system
The weight information of confession and the instant weighing situation of film self-measuring device 4, identify unqualified sizing material and individually store and remain
Post-processing.
Concrete operating principle:It is transported to sortation process when AGV transfer car(buggy)s will contain unqualified glue pallet 1, rubber compound is unqualified
Product automatic sorting device will pass through glue containing more vehicle film inverted orders in unqualified glue pallet 1 successively by film automatic glue stock gripping machine 2
Piece cutter glue supply machine 3 is directed respectively into different pallets, and different pallets realize switching by cross roller-way or rotating mechanical arm.System
Pass through the weight in checkout sequence, inspection result (being included in quality inspection information above-mentioned) and film self-measuring device 4
Information can calculate the specific location containing unqualified film in unqualified glue pallet 1, when the weight of film self-measuring device 4
When reaching unqualified glue initial position, Film cutter glue supply machine 3 is incited somebody to action by film severing, and by cross roller-way or rotating mechanical arm
Unqualified sizing material pallet placement connects the unqualified sizing material of glue station progress and collects, and waits for that the weight of film self-measuring device 4 reaches not
When qualified buffings end position, then the placement of qualified sizing material pallet is connect into glue station and continues to collect sizing material.When single pallet stacks completely
When, which is transported to respective roller-way and sent out by cross roller-way or rotating mechanical arm, and qualified sizing material is transported to film library, unqualified glue
Material is transported to unqualified glue working area.It is final to realize automatic sorting and pick out.
The embodiment of the present invention additionally provides the equipment for rubber compound defective work on-line automatic identification and sorting, including refining
Glue machine, downwind scheme and film cooling system;
Its core improvement is, further includes:
Dumping weighing-appliance, can weigh the weight information for obtaining each train number glue stuff compounding of rubber mixing machine and each pallet
The overall weight information of corresponding train number glue stuff compounding, and with control system (can be specially MES system herein) communications records;
Quality restriction system can verify that the quality information for obtaining each train number mixed sheet, and logical with control system
Letter record;
It weighs cutting system, can weigh and obtain the weight information of mixed sheet, and communicated to connect with control system, root
The overall weight information of train number glue stuff compounding is corresponded to by quantity-produced mixed sheet severing according to each pallet;
Control system, can be according to the pallet totality and bicycle for examining quality information combination mixed sheet, glue stuff compounding
Weight information obtains the location information of unqualified film;
System is picked out in sorting, is communicated to connect with control system, can be picked the sorting of unqualified film according to location information
Go out.
It can be seen from the above technical scheme that provided in an embodiment of the present invention on-line automatic for rubber compound defective work
The equipment of identification and sorting, judges the corresponding mixed sheet of each pallet cutting disconnection by weight, and can pass through weight
Accurately identify more vehicle sizing materials on each pallet;Can also occurred according to the inspection quality information of each train number mixed sheet
When unqualified compound manufacture, is sorted and picked out.
In order to advanced optimize above-mentioned technical solution, dumping weighing-appliance is connected between rubber mixing machine and downwind scheme, energy
Enough discharges to rubber mixing machine carry out online weighing can improve production efficiency compared with non-online mode.Specifically, rubber mixing machine is
Internal rubber mixer has the advantages that performance is stable, production capacity is high, safety, and dumping weighing-appliance is internal rubber mixer discharge weight
Measure automatic weighing capacity checking device.Under mixer and mixing machine platform between open mill, mixer dumping weighing-appliance is added.It should
Equipment can online weighing to obtain corresponding train number glue stuff compounding overall weight information, and with workshop MES system communications records.
In the specific embodiment that this programme provides, quality restriction system is that film samples fast check system, can be by production
Train number sequence samples successively, and obtains out sample order information, and the quality information of corresponding train number film is obtained by examining.This inspection
Proved recipe formula can be rapidly completed online, to improve production efficiency.Specifically, adding film automatic gauge receipts under adhesive dispenser in putting
Device is taken, is matched with film Scissoring device.The foundation of film severing is:Film Scissoring device is collected according to film automatic gauge
The weight information of device comes quantity-produced film severing, therefore can combine above-mentioned obtain out by the weight information of pallet
Sample order information distinguishes the sizing material of different train numbers in same pallet.
Preferably, the sorting system of picking out includes:The automatic movement system of pallet glue and automatic sorting device;
Wherein, the automatic movement system of pallet glue is communicated to connect with control system, can will be contained unqualified glue pallet 1 and is transported to
The automatic sorting device of sortation process;
Automatic sorting device is communicated to connect with control system, can pick out unqualified film in sortation process.
System is picked out by above-mentioned sorting, can will contain unqualified glue pallet and be distinguished with qualified glue pallet, and avoid sending out
Life is obscured, and normal production procedure is not interfered with;In addition, individually designed sortation process is convenient for the laying of automatic sorting device,
It avoids interfering with normal production equipment.Specifically, after rubber compound pendulum stacks and is put in storage and parks, pass through MES systems
System is obtained successively about being put in storage the inspection quality information for parking sizing material.Rubber compound quality information is passed to AGV (automatically by system
Guide transport lorry) transfer car(buggy), AGV transfer car(buggy)s find containing unqualified glue pallet and are transported to sortation process.
In order to advanced optimize above-mentioned technical solution, qualified film can also be transported to film library by the sorting system of picking out
Production efficiency is improved in order to the normal processing of qualified film in setting position.
In order to make the purpose , technical scheme and advantage of the present invention be clearer, below in conjunction with the accompanying drawings with example to this
Invention is described in further detail.But example is not as a limitation of the invention.
Rubber compound recognition methods:(it is specifically as follows internal rubber mixer discharge weight automatically to claim by dumping weighing-appliance
Measure capacity checking device, the first patent of the applicant) weight of per car sizing material is measured, then claimed by film automatic gauge collection apparatus
The weight for measuring more vehicle sizing materials on each pallet, when the weight that film automatic gauge collection apparatus measures reaches scheduled numerical value,
Automatic cut-off knife cuts film, and metering device combines the order information and computer managing and control system (MES) for searching sample soon at two
Realize that more vehicle sizing materials on each pallet accurately identify.
Rubber compound defective work automatic sorting picks out method:Rubber compound is by downwind scheme, film cooling system by sizing material pressure
Film automatic sampling and transport system is arranged in piece and cooling on line of cooling film, and it is fast that each print passes sequentially through film quality
Test examination instrument is quickly examined, and fast data of examining enter MES system, and system analyzes detection data, qualified glue by pallet glue from
Pallet is transported to film storage library corresponding position by dynamic movement system or AGV trolleies automatically;When finding unqualified sizing material, system
The pallet for holding the vehicle glue is transported to automatically using the automatic movement system of pallet glue or AGV trolleies by above-mentioned recognition methods
The specified station of " rubber compound defective work automatic sorting device ", sorting equipment capture glue automatically by film automatic glue stock gripping machine
Piece, and qualified glue and unqualified glue on pallet are directed respectively on different pallets in Film cutter glue supply machine, realize automatic sorting.
Qualified glue pallet is transported to film library setting position automatically again, and unqualified glue transports to treatment region.
Rubber compound defective work on-line automatic identification provided in an embodiment of the present invention includes with sorting equipment:Closed refining glue
Machine, internal rubber mixer discharge weight automatic weighing capacity checking device, downwind scheme, film cooling, film automatic sampling and delivery system
System, pallet glue automatic transferring, rubber compound defective work automatic sorting device carry out the information between device by MES system
It transmits.
Method:Rubber compound judges to cut off per car sizing material in pendulum glue station automatic cutting by weight, realizes each pallet
Upper more vehicle sizing materials accurately identify.It when there is unqualified compound manufacture, is transmitted by information, automatically by unqualified sizing material pallet
It is transported to sorting equipment designated position, which can automatically pick out the sorting of unqualified sizing material.
The purpose of said program be by unqualified sizing material automatic identification in rubber compound production process and carry out sorting pick out.It is logical
The weight for crossing the mixer discharge weight weighing capacity checking device combination film automatic gauge collection apparatus detection sizing material in system, by
The sizing material of weight automatic identification difference train number;Quickly examine sizing material whether qualified by film automatic sampling and transport system, when
It was found that system is found by information transmission containing unqualified glue pallet when unqualified sizing material, and it is transported to unqualified glue automatic sorting dress
The specified station set;By unqualified glue automatic sorting device to containing unqualified glue pallet progress automatic sorting and picking out, to
Realize that the unmanned and quality of refining glue production process is precisely controlled.
By foregoing description it is found that side provided by the present invention for rubber compound defective work on-line automatic identification and sorting
Method has with equipment, main innovative point:
1. realizing identification, online automatic detection, transhipment and the sorting of rubber compound defective work using weight detecting method;
2. precisely identifying per car sizing material using front and back weight detecting;
3. by the information real-time delivery of MES system, production, detection, sorting device are combined, realized unqualified mixed
The unmanned automatic sorting of refining glue is picked out;
4. the holistic approach of rubber compound defective work Automated Sorting System.
In conclusion the purpose of the present invention is the unqualified glue stuff compounding of automatic identification is carried out automatic sorting and is picked
It removes.The present invention proposes a kind of rubber compound defective work automatic sorting device, includes mainly:Containing unqualified glue pallet, system passes through
Quality inspection information finds containing unqualified glue pallet and is transported to sortation process;Film automatic glue stock gripping machine, for capturing film
In on Film cutter glue supply machine;Film cutter glue supply machine, including film transport part and cutting part, when weight reaches unqualified
Automatic cutting, which disconnects, when the initial and final position of glue comes;Film self-measuring device locks unqualified glue by weight information
Position;Control system.Rubber compound defective work automatic sorting device provided by the invention can be examined according to the quality being previously obtained
Information is tested, and is obtained by film self-measuring device and currently passes through the mixed sheet of Film cutter glue supply machine in its entirety
Location information, the unqualified part in automatic identification and sorting continuous mixing film, realize refining glue production process unmanned and
Quality is precisely controlled.
Each embodiment is described by the way of progressive in this specification, the highlights of each of the examples are with other
The difference of embodiment, just to refer each other for identical similar portion between each embodiment.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest range caused.
Claims (5)
1. a kind of rubber compound defective work automatic sorting device, which is characterized in that including:
Film cutter glue supply machine (3), film self-measuring device (4) and control system (5);
The film self-measuring device (4), which can obtain, currently to be existed by the mixed sheet of the Film cutter glue supply machine (3)
Location information in its entirety, and the location information is issued into the control system (5);The film self-measuring device
(4) it is obtained in entirety by detecting the weight or length of current mixed sheet on the Film cutter glue supply machine (3)
Location information;
The control system (5) can according to the positional information with preset quality inspection information, respectively in unqualified film
Initial position and terminal position control the Film cutter glue supply machine (3) by the mixed sheet severing when passing through;The matter
Measuring checking information includes:The inspection quality information of each train number mixed sheet, and each train number mixed sheet is in entirety
Location information;
The Film cutter glue supply machine (3) and the film self-measuring device (4) with the control system (5) communication link
It connects.
2. rubber compound defective work automatic sorting device according to claim 1, which is characterized in that further include that film is automatic
Glue machine (2) is grabbed, the mixed sheet can be picked up and is led out in the feeding end of the Film cutter glue supply machine (3).
3. rubber compound defective work automatic sorting device according to claim 1 or 2, which is characterized in that further include setting
Glue switching device is connect in Film cutter glue supply machine (3) discharge end, is communicated to connect with the control system (5);It is described
Control system (5) can control it is described connect glue switching device and be placed on different pallets connect glue station.
4. rubber compound defective work automatic sorting device according to claim 3, which is characterized in that described to connect glue switching dress
It is set to cross roller-way or rotating mechanical arm.
5. rubber compound defective work automatic sorting device according to claim 1 or 2, which is characterized in that further include transhipment
Device is communicated to connect with the control system (5), the unqualified film can be separated with qualified film and individually deposited
It puts.
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JPH04252921A (en) * | 1990-12-27 | 1992-09-08 | Yokohama Rubber Co Ltd:The | Method and apparatus for measuring fraction of material rubber |
KR20050116726A (en) * | 2004-06-08 | 2005-12-13 | 금호타이어 주식회사 | Mixing rubber loading device |
KR101294218B1 (en) * | 2010-05-10 | 2013-08-07 | 동우 화인켐 주식회사 | System and method for evaluating quality of polarized film |
CN202120269U (en) * | 2010-09-03 | 2012-01-18 | 软控股份有限公司 | Rubber sample identification detecting device based on RFID information reading |
US9630348B2 (en) * | 2013-05-13 | 2017-04-25 | Dialogr Systems, Llc | Detection in thermoplastics |
CN204074567U (en) * | 2014-09-12 | 2015-01-07 | 江苏明富自动化科技股份有限公司 | For the pay-off with classification feature of film checkout equipment |
CN205204242U (en) * | 2015-12-02 | 2016-05-04 | 石家庄森锐机械科技有限公司 | Sheet rubber automatic weighing stacking machine |
CN206170396U (en) * | 2016-11-09 | 2017-05-17 | 天津京万科技有限公司 | Elastomeric compound defective work automatic sorting device |
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