CN106424924B - 一种铝导杆锯切一体机 - Google Patents
一种铝导杆锯切一体机 Download PDFInfo
- Publication number
- CN106424924B CN106424924B CN201610985884.XA CN201610985884A CN106424924B CN 106424924 B CN106424924 B CN 106424924B CN 201610985884 A CN201610985884 A CN 201610985884A CN 106424924 B CN106424924 B CN 106424924B
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- Prior art keywords
- aluminum guide
- machine
- saw
- sawing
- sliding seat
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 65
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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- 239000004411 aluminium Substances 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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[C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 238000002271 resection Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
Abstract
本发明提供一种铝导杆锯切一体机，包括铝导杆固定台，其特征在于铝导杆固定台上设有压紧机构及翻转机构，铝导杆固定台前端设有其上带坡口锯及端面锯的移动切割台。通过铝导杆固定台可以实现铝导杆的移动、夹持和翻转，通过移动切割台可以对铝导杆端头进行精确切割。不仅提高了切割效率，而且提高了切割精度。本发明结构简单，使用方便，高效快捷。
Description
-种锅导杆银切_体机
技术领域
[0001] 本发明涉及一种锯切一体机，特别是一种铝导杆锯切一体机，属于机械设计制造
技术领域。 背景技术
[0002] 在铝电解生产过程中，阳极炭块在电解槽中使用后，由于诸多原因常会使铝导杆 和阳极钢爪间的钢铝爆炸块焊缝开裂，或者阳极钢爪出现融化和变形的情况，从而要将钢 铝爆炸块或其它损坏的部分切除，并在铝导杆端面四边锯切45°的坡口，以方便连接。目前 大多由人工使用手持切割锯完成切割。不仅劳动强度大、切割效率低下，而且手工切割容易 出现切割角度误差过小或过大等质量问题。因此有必要对现有技术加以改进。
发明内容
[0003] 为解决现有铝导杆切割采用人工进行，造成切割误差过大或过小等质量问题，以 及劳动强度大、工作效率低下等问题，本发明提供一种铝导杆锯切一体机。
[0004] 本发明通过下列技术方案完成:一种铝导杆锯切一体机，包括铝导杆固定台，其特 征在于铝导杆固定台上设有压紧机构及翻转机构，铝导杆固定台前端设有其上带坡口锯及 端面锯的移动切割台，以便将铝导杆固定于铝导杆固定台上后，通过移动切割台的移动对 铝导杆端面及端面边缘的坡口进行切割，在提高切割效率的同时提高切割精度。
[0005] 所述铝导杆固定台包括支撑架，以及设于支撑架顶部的输送辊道。
[0006] 所述压紧机构包括设于输送辊道一侧的支撑板上的夹紧动力缸，设于输送辊道另 一侧的支撑架上的竖直挡板，以便通过夹紧动力缸的水平伸出而将铝导杆夹紧固定在动力 缸、输送辊、竖直挡板之间，以方便使用端面锯对铝导杆的前端进行水平切割，再使用坡口 锯对铝导杆端部的其中二侧坡口进行切割。
[0007] 所述翻转机构包括设于输送辊道下方的升降动力缸，固定在动力缸活塞杆端部的 L形杆，且L形杆的竖直杆高度是铝导杆宽度或厚度的三分之一，以便升降动力缸的活塞杆 上升时，带动L形杆同步上升，从而将输送辊道上的铝导杆翻转90度，以便用坡口锯对铝导 杆端部的另二侧坡口进行切割。
[0008] 所述移动切割台包括带滑轨的底座，设于该底座滑轨上的滑动座，该滑动座的一 端通过传动件与动力机相连，以便在动力机带动下通过传动件带动滑动座沿底座上的滑轨 移动。
[0009] 所述坡口锯包括固定在移动切割台滑动座上的支座，该支座的与输送辊道相对的 一侧设有梯形凹槽，梯形凹槽的两槽口上分别通过轴承及轴承座安装转轴，每一转轴的前 端设有呈45。角的圆盘锯片、后端通过从动轮、传动带与电机输出轴上的主动轮相连，以便 在电机带动下通过主动轮、传动带、从动轮驱动转轴、圆盘锯片转动，同时在随移动切割台 滑动座的移动过程中完成铝导杆坡口的切割。
[0010] 所述端面锯包括固定在移动切割台滑动座上的支撑座，该支撑座上通过轴承及轴 承座安装刀轴，刀轴的前端设有圆盘锯片、后端通过从动轮、传动带与电机输出轴上的主动 轮相连，以便在电机带动下通过主动轮、传动带、从动轮驱动转轴、圆盘锯片转动，同时在随 移动切割台滑动座的移动过程中完成对铝导杆端面的切割。
[0011] 所述压紧机构及翻转机构至少设置一个。
[0012] 所述端面锯前方的滑动座上设有定位器，该定位器包括竖直杆以及设于竖直杆顶 部的光电传感器，以便通过定位器对铝导杆与切割锯之间的位置进行控制。
[0013] 本发明具有下列优点和效果:采用上述方案，通过铝导杆固定台可以实现铝导杆 的移动、夹持和翻转，通过移动切割台可以对铝导杆端头进行精确切割。不仅提高了切割效 率，而且提高了切割精度。本发明结构简单，使用方便，高效快捷。实为一理想的铝导杆锯切 一体机。
附图说明
[0014] 图1为本发明之主视图；
[0015] 图2为图1的左视图；
[0016] 图3为图1的局部图；
[0017] 图4为图1的B向图。
具体实施方式
[0018] 下面结合附图对本发明作进一步描述。
[0019] 本发明提供的铝导杆锯切一体机，包括铝导杆固定台11，该铝导杆固定台11包括 支撑架14,以及设于支撑架14顶部的输送辊道12,在铝导杆固定台11上设有压紧机构10及 翻转机构18，在铝导杆固定台11前端设有其上带坡口锯4及端面锯7的移动切割台3，其中：
[0020] 所述压紧机构10包括设于输送辊道12—侧的支撑板20,设于该支撑板2〇上的夹紧 动力缸21，设于输送辊道12另一侧的支撑架14上的竖直挡板13，以便铝导杆A经输送辊道12 送入后，由夹紧动力缸21的活塞杆伸出而将铝导杆A压向竖直挡板13，完成铝导杆A的夹紧；
[0021] 所述翻转机构18包括设于输送辊道12下方的升降动力缸19,固定在动力缸19活塞 杆上端部的L形杆15,且L形杆15的竖直杆高度是铝导杆宽度或厚度的三分之一，当升降动 力缸19的活塞杆上升时，带动L形杆5同步上升，从而将输送辊道12上的铝导杆A翻转9〇度， 以便用坡口锯4对铝导杆A端部的另二侧坡口进行切割；
[0022] 所述移动切割台3包括带滑轨16的底座17,设于滑轨16上的滑动座25,该滑动座25 的一端通过传动件2与动力机1相连，所述动力机1为动力缸，传动件2为活塞杆，活塞杆与滑 动座25相连，通过活塞杆的伸、缩带动滑动座25及其上的坡口锯4、端面锯7来回移动，完成 铝导杆A的端头切割和端头的坡口切割;所述传动件2还可设为螺杆，该螺杆与设于滑动座 25上的螺套相螺接，同时动力机1设为电机，以便在电机带动下使螺杆转动后，带动螺套及 滑动座25来回移动； > ^
[0023] 所述坡口锯4包括固定在移动切割台3滑动座25上的支座6,该支座6的与输送辊道 12相对的一侧设有梯形凹槽29,梯形凹槽29的两槽口上分别通过轴承及轴承座26、31安装 二转轴28,每一转轴28的前端设有呈45。角的圆盘锯片5、后端通过从动轮、传动带3〇与电机 27输出轴上的主动轮相连，以便在电机27带动下通过主动轮、传动带30、从动轮驱动转轴 28、圆盘锯片5转动，问时在随移动切割台滑动座25的移动过程中完成错导杆A坡口的切割； [0024]所述端面锅7包括固定在移动切割台3滑动座25上的支撑座24,该支撑座24上通过 轴承及轴承座安装刀轴8,刀轴8的前端设有圆盘锯片9、后端通过从动轮、传动带23与电机 22输出轴上的主动轮相连，以便在电机22带动下通过主动轮、传动带23、从动轮驱动刀轴8、 圆盘锯片9转动，同时在随移动切割台滑动座25的移动过程中完成对铝导杆A端面的切割； [0025]所述压紧机构10设置两个，翻转机构1S设置两个，端面锯7前方的滑动座25上设有 定位器，该定位器包括竖直杆33以及设于竖直杆33顶部的光电传感器32,以便铝导杆A到位 后通过定位器向现有的控制器传送到位信号后，启动电机22、动力机1工作、滑动座25移动 后，完成铝导杆A的端头切割和端头的坡口切割。
Claims (8)
1. 一种铝导杆锯切一体机，包括铝导杆固定台，其特征在于铝导杆固定台上设有压紧 机构及翻转机构，铝导杆固定台前端设有其上带坡口锯及端面锯的移动切割台； 所述翻转机构包括设于输送辊道下方的升降动力缸，固定在夹紧动力缸活塞杆端部的 L形杆，且L形杆的竖直杆高度是铝导杆宽度或厚度的三分之一。
2. 根据权利要求1所述的铝导杆锯切一体机，其特征在于所述铝导杆固定台包括支撑 架，以及设于支撑架顶部的输送辊道。
3. 根据权利要求1所述的铝导杆锯切一体机，其特征在于所述压紧机构包括设于输送 辊道一侧的支撑板上的夹紧动力缸，设于输送辊道另一侧的支撑架上的竖直挡板。
4. 根据权利要求1所述的铝导杆锯切一体机，其特征在于所述移动切割台包括带滑轨 的底座，设于该底座滑轨上的滑动座，该滑动座的一端通过传动件与动力机相连。
5. 根据权利要求1所述的铝导杆锯切一体机，其特征在于所述坡口锯包括固定在移动 切割台滑动座上的支座，该支座的与输送辊道相对的一侧设有梯形凹槽，梯形凹槽的两槽 口上分别通过轴承及轴承座安装转轴，每一转轴的前端设有呈45。角的圆盘锯片、后端通过 从动轮、传动带与电机输出轴上的主动轮相连。
6. 根据权利要求1所述的铝导杆锯切一体机，其特征在于所述端面锯包括固定在移动 切割台滑动座上的支撑座，该支撑座上通过轴承及轴承座安装刀轴，刀轴的前端设有圆盘 锯片、后端通过从动轮、传动带与电机输出轴上的主动轮相连。
7. 根据权利要求1所述的铝导杆锯切一体机，其特征在于所述压紧机构及翻转机构各 自至少设置一个。
8.根据权利要求1所述的铝导杆锯切一体机，其特征在于所述端面锯前方的滑动座上 设有定位器，该定位器包括竖直杆以及设于竖直杆顶部的光电传感器。
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