CN106423397A - Waxy wheat flour milling technological method - Google Patents
Waxy wheat flour milling technological method Download PDFInfo
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- CN106423397A CN106423397A CN201610916995.5A CN201610916995A CN106423397A CN 106423397 A CN106423397 A CN 106423397A CN 201610916995 A CN201610916995 A CN 201610916995A CN 106423397 A CN106423397 A CN 106423397A
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- wheat
- powder
- waxy
- shelling
- flour
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C9/00—Other milling methods or mills specially adapted for grain
- B02C9/04—Systems or sequences of operations; Plant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C11/00—Other auxiliary devices or accessories specially adapted for grain mills
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- Food Science & Technology (AREA)
- Cereal-Derived Products (AREA)
- Adjustment And Processing Of Grains (AREA)
Abstract
The invention discloses a waxy wheat flour milling technological method. The method comprises the following steps of (1) wheat cleaning; (2) wheat wetting including secondary wheat wetting; and (3) break milling and flour purification. Compared with the prior art, the method has the advantages that damage to starch particles and protein can be reduced in the wheat flour milling process by means of the technological method, the flour yield can be increased, and energy consumption can be reduced.
Description
Technical field
The present invention relates to wheat flour milling technique, more particularly, to a kind of Waxy wheat flouring technology method.
Background technology
Wheat seed hardness is an important indicator weighing starch quality and Semen Tritici aestivi best use.Grain hardness is Semen Tritici aestivi
The main determining factor of proportion of starch broken degree in milling process.Soft wheat all shows obvious 15 ku bands of a spectrum, and hard is little
Wheat 15 ku bands of a spectrum are light or extremely light, and extremely hard durum wheat does not then have this bands of a spectrum completely.Starch is the important composition of wheat seed
Part, is typically made up of 20%-30% amylose and 70%-80% amylopectin, wherein Granule-Bound Starch Synthase
（Granule bound starch synthase, GBSS）It is the key enzyme of synthesis amylose, by Waxy gene（Wx
gene）Coding.Waxy albumen in hexaploid wheat is subject to 3 different Wx gene codes, is located at chromosome arm 7AS respectively（Wx-
A1）、4AL（Wx-B1）And 7DS（Wx-D1）On, the deletion condition according to 3 genes and the differential expression of Waxy albumen, can will be little
Wheat is divided into 3 types：1st kind is that three genes express the i.e. common wheat containing 3 Waxy protein protomers, kernel direct simultaneously
Chain content of starch is typically 25% about；The 2nd kind of part waxy wheat being missing from one or two Waxy protein protomers, straight chain
Content of starch reduces 1.7%-5.0% compared with common wheat；The 3rd kind of type being simultaneously to lack three kinds of Waxy protein protomers, in theory
Amylose, as Waxy wheat can not be synthesized.Nearly ten years, Japan, Australia, Canada, U.S. etc. grind to this respect
Study carefully and give very big concern, China just starts the research work of this respect in recent years, but mostly concentrate on Waxy wheat
In exploitation, basic research and application, current Waxy wheat p owder production technique is fallen behind, is gone out the glutinous powder work processed of powder method using traditional Road
Skill, the waxy wheat flour of production can be damaged by different situations with protein due to technological factor amylum grain, roll banding, and powder yield is only
Have 12.6% about；And power consumption is high.It is thus desirable to improving for above-mentioned milling method, reduce wheat flour powder mistake
In journey, amylum grain and the damage of protein, improve the yield of powder, reduce the consumption of the energy.
Content of the invention
The present invention is to solve above-mentioned deficiency, there is provided a kind of Waxy wheat flouring technology method.
The above-mentioned purpose of the present invention is realized by following technical scheme：A kind of Waxy wheat flouring technology method, including
Following steps：
（1）Wheat cleaning：Waxy wheat is put into blow tank, delivers to title through embedded scraper transporter one, after weighing weight, boosted machine
It is promoted to tramp iron separator, remove Ferromagnetic Impurities in material, then be delivered to cylindrical pre-cleaning screen, go the removal of impurity further, then through bucket type
Elevator one, is promoted to embedded scraper transporter two, is delivered to vertical storehouse, then is delivered to powder workshop processed by embedded scraper transporter three；
（2）Wheat wetting：
First time wheat wetting：The dirty wheat sent is delivered to vibrating cleaning sieve one decontamination, then is delivered to classification proportion successively and remove stone
Machine one, magnetic separator one, wheat scourers one, enter vibrating cleaning sieve two and clear up further after threshing wheat；Material after cleaning is delivered to
Water dispenser water, enters back into wheat wetting storehouse；First time tempering time 16-24 hour, moisture 3-4%；It is each for adjusting Waxy wheat for the first time
Partial organizational structure intensity, strengthen the relative toughness of cortex；
Second wheat wetting：After first time wheat wetting, enter classification specific-gravity stoner two and be classified, then sequentially enter magnetic separator two, beat
Wheat machine two, vibrating cleaning sieve three, magnetic separator three further remove impurity；It is then fed into spraying machine and water carrying out second profit
Wheat, finally enters net wheat bin；Second tempering time 20-40 minute, moisture 1-1.5%；Secondary wheat wetting is to supplement a wheat wetting
Water deficient, and supplement in exfoliating process, the raising of material temperature, water loss be larger and technical process before and after decortication in moisture
Evaporation loss, do not take off the relative toughness of cortex to improve simultaneously, to ensure the quality of finished powder, meet powder work processed
Skill requires；
（3）Shelling and clear powder：After secondary wheat wetting, material is delivered to and is made up of flour mill, wheat flour purifier, bran finisher and high side multideck screen
Shelling powder-cleaning system, filters out plumule, wheat bran and wheat flour through high side multideck screen after pulverizing, and plumule and wheat bran respectively enter plumule packing
Machine and wheat bran baling press are packed, wheat flour through conveying worm, bucket elevator two, powder feed system send into Semen Tritici aestivi powder cabin or
Gluten meal workshop.
Step（3）In, flour mill is provided with twice shelling, and first shelling rod tooth top plane is adjusted to 0.3mm, second
Shelling rod tooth top plane is adjusted to 0.15mm；Second shelling mouth speed ratio is by 2.5:1 is adjusted to 1.5:1；After adjustment, can reduce and grind
Grind scissors shear force, accomplishes " slow mill ", is conducive to subsequent handling to keep bran flakes complete, and makes endosperm be easy to shave from cortex；
Step（3）In, repurification comprises twice clear powder operation, after once clear powder, carries out repurification, repurification be by
Once the endosperm of clear powder purification collects, and carries out clear powder again, makes the heart material of entrance flour mill purer, the finished product processing
Powder ash is lower, and precision is higher；
In described Waxy wheat flouring technology method, also include sizing step：Sizing is to process shelling, in clear powder operation and other work
Sequence isolates the endosperm particle with Testa Tritici, makes Testa Tritici and endosperm secondary separation, thus improving the purity of endosperm, wheat slag is isolated
Generate the quality preferable wheat heart and coarse powder after Testa Tritici, send in reduction operation；
In described Waxy wheat flouring technology method, also include reduction step：Reduction：Reduction is to obtain shelling, sizing, clear powder
The wheat heart and coarse powder grind to form the flour of certain fineness；
In described Waxy wheat flouring technology method, also include tail rolls step：Tail rolls：Tail rolls is located at the posterior segment of reduction, special place
Reason, containing the more secondary wheat heart of bran particle quality, therefrom proposes wheat flour.
The wheat slag individual processing that each road shelling need to be extracted by the repurification in the present invention；Shelling, secondary shelling
Slightly, fine semolina or coarse powder can similar merging treatment, but the wheat heart and coarse powder can not be merged clear powder；The material that the middle way of escape proposes can not
Merge with front road material, even granularity is identical also answers individual processing；The material that sizing proposes preferably independent clear powder.
In the present invention, the endosperm ash entering reduction system through repurification can reduce by 5% left side on the basis of former powder processed
The right side, can increase the operation of reduction system, and the system flour extraction rate of making brings up to 70-80%, and does not increase the ash of finished powder.
The pre- grinding system speed roller speed ratio of the present invention is consistent with break system；Break system contact surface length accounts for 49.3%, mill
Roller contact surface length accounts for 26.5%.
Present invention advantage compared with prior art is：After the process of the present invention, wheat flour system can be reduced
During powder, amylum grain and the damage of protein, improve powder yield, reduce the consumption of the energy.
Brief description
Fig. 1 is the process chart of the wheat cleaning in the present invention.
Fig. 2 is the process chart of wheat wetting in the present invention, shelling and clear powder.
Specific embodiment
Below in conjunction with the accompanying drawings the present invention is described in further detail.
As shown in Figure 1 and Figure 2, a kind of Waxy wheat flouring technology method, comprises the following steps：
（1）Wheat cleaning：Waxy wheat is put into blow tank, delivers to title through embedded scraper transporter one, after weighing weight, boosted machine
It is promoted to tramp iron separator, remove Ferromagnetic Impurities in material, then be delivered to cylindrical pre-cleaning screen, go the removal of impurity further, then through bucket type
Elevator one, is promoted to embedded scraper transporter two, is delivered to vertical storehouse, then is delivered to powder workshop processed by embedded scraper transporter three；
（2）Wheat wetting：
First time wheat wetting：The dirty wheat sent is delivered to vibrating cleaning sieve one decontamination, then is delivered to classification proportion successively and remove stone
Machine one, magnetic separator one, wheat scourers one, enter vibrating cleaning sieve two and clear up further after threshing wheat；Material after cleaning is delivered to
Water dispenser water, enters back into wheat wetting storehouse；First time tempering time 16-24 hour, moisture 3-4%；It is each for adjusting Waxy wheat for the first time
Partial organizational structure intensity, strengthen the relative toughness of cortex；
Second wheat wetting：After first time wheat wetting, enter classification specific-gravity stoner two and be classified, then sequentially enter magnetic separator two, beat
Wheat machine two, vibrating cleaning sieve three, magnetic separator three further remove impurity；It is then fed into spraying machine and water carrying out second profit
Wheat, finally enters net wheat bin；Second tempering time 20-40 minute, moisture 1-1.5%；Secondary wheat wetting is to supplement a wheat wetting
Water deficient, and supplement in exfoliating process, the raising of material temperature, water loss be larger and technical process before and after decortication in moisture
Evaporation loss, do not take off the relative toughness of cortex to improve simultaneously, to ensure the quality of finished powder, meet powder work processed
Skill requires；
（3）Shelling and clear powder：After secondary wheat wetting, material is delivered to and is made up of flour mill, wheat flour purifier, bran finisher and high side multideck screen
Shelling powder-cleaning system, filters out plumule, wheat bran and wheat flour through high side multideck screen after pulverizing, and plumule and wheat bran respectively enter plumule packing
Machine and wheat bran baling press are packed, wheat flour through conveying worm, bucket elevator two, powder feed system send into Semen Tritici aestivi powder cabin or
Gluten meal workshop.
Step（3）In, flour mill is provided with twice shelling, and first shelling rod tooth top plane is adjusted to 0.3mm, second
Shelling rod tooth top plane is adjusted to 0.15mm；Second shelling mouth speed ratio is by 2.5:1 is adjusted to 1.5:1；After adjustment, can reduce and grind
Grind scissors shear force, accomplishes " slow mill ", is conducive to subsequent handling to keep bran flakes complete, and makes endosperm be easy to shave from cortex；
Step（3）In, repurification comprises twice clear powder operation, after once clear powder, carries out repurification, repurification be by
Once the endosperm of clear powder purification collects, and carries out clear powder again, makes the heart material of entrance flour mill purer, the finished product processing
Powder ash is lower, and precision is higher；
In described Waxy wheat flouring technology method, also include sizing step：Sizing is to process shelling, in clear powder operation and other work
Sequence isolates the endosperm particle with Testa Tritici, makes Testa Tritici and endosperm secondary separation, thus improving the purity of endosperm, wheat slag is isolated
Generate the quality preferable wheat heart and coarse powder after Testa Tritici, send in reduction operation；
In described Waxy wheat flouring technology method, also include reduction step：Reduction：Reduction is to obtain shelling, sizing, clear powder
The wheat heart and coarse powder grind to form the flour of certain fineness；
In described Waxy wheat flouring technology method, also include tail rolls step：Tail rolls：Tail rolls is located at the posterior segment of reduction, special place
Reason, containing the more secondary wheat heart of bran particle quality, therefrom proposes wheat flour.
The wheat slag individual processing that each road shelling need to be extracted by the repurification in the present invention；Shelling, secondary shelling
Slightly, fine semolina or coarse powder can similar merging treatment, but the wheat heart and coarse powder can not be merged clear powder；The material that the middle way of escape proposes can not
Merge with front road material, even granularity is identical also answers individual processing；The material that sizing proposes preferably independent clear powder.
In the present invention, the endosperm ash entering reduction system through repurification can reduce by 5% left side on the basis of former powder processed
The right side, can increase the operation of reduction system, and the system flour extraction rate of making brings up to 70-80%, and does not increase the ash of finished powder.
The pre- grinding system speed roller speed ratio of the present invention is consistent with break system；Break system contact surface length accounts for 49.3%, mill
Roller contact surface length accounts for 26.5%.
The foregoing is only embodiments of the invention, not thereby limit the present invention the scope of the claims, every using this
Equivalent structure or equivalent flow conversion that bright description and accompanying drawing content are made, or directly or indirectly it is used in other related skills
Art field, is included within the scope of the present invention.
Claims (6)
1. a kind of Waxy wheat flouring technology method it is characterised in that：Comprise the following steps：
（1）Wheat cleaning：Waxy wheat is put into blow tank, delivers to title through embedded scraper transporter one, after weighing weight, boosted machine
It is promoted to tramp iron separator, remove Ferromagnetic Impurities in material, then be delivered to cylindrical pre-cleaning screen, go the removal of impurity further, then through bucket type
Elevator one, is promoted to embedded scraper transporter two, is delivered to vertical storehouse, then is delivered to powder workshop processed by embedded scraper transporter three；
（2）Wheat wetting：
First time wheat wetting：The dirty wheat sent is delivered to vibrating cleaning sieve one decontamination, then is delivered to classification proportion successively and remove stone
Machine one, magnetic separator one, wheat scourers one, enter vibrating cleaning sieve two and clear up further after threshing wheat；Material after cleaning is delivered to
Water dispenser water, enters back into wheat wetting storehouse；First time tempering time 16-24 hour, moisture 3-4%；It is each for adjusting Waxy wheat for the first time
Partial organizational structure intensity, strengthen the relative toughness of cortex；
Second wheat wetting：After first time wheat wetting, enter classification specific-gravity stoner two and be classified, then sequentially enter magnetic separator two, beat
Wheat machine two, vibrating cleaning sieve three, magnetic separator three further remove impurity；It is then fed into spraying machine and water carrying out second profit
Wheat, finally enters net wheat bin；Second tempering time 20-40 minute, moisture 1-1.5%；Secondary wheat wetting is to supplement a wheat wetting
Water deficient, and supplement in exfoliating process, the raising of material temperature, water loss be larger and technical process before and after decortication in moisture
Evaporation loss, do not take off the relative toughness of cortex to improve simultaneously, to ensure the quality of finished powder, meet powder work processed
Skill requires；
（3）Shelling and clear powder：After secondary wheat wetting, material is delivered to and is made up of flour mill, wheat flour purifier, bran finisher and high side multideck screen
Shelling powder-cleaning system, filters out plumule, wheat bran and wheat flour through high side multideck screen after pulverizing, and plumule and wheat bran respectively enter plumule packing
Machine and wheat bran baling press are packed, wheat flour through conveying worm, bucket elevator two, powder feed system send into Semen Tritici aestivi powder cabin or
Gluten meal workshop.
2. a kind of Waxy wheat flouring technology method according to claim 1 it is characterised in that：Step（3）In, flour mill sets
It is equipped with twice shelling, first shelling rod tooth top plane is adjusted to 0.3mm, second shelling rod tooth top plane is adjusted to
0.15mm；Second shelling mouth speed ratio is by 2.5:1 is adjusted to 1.5:1；After adjustment, grinding shearing force can be reduced, accomplish " slow mill ",
Be conducive to subsequent handling to keep bran flakes complete, and make endosperm be easy to shave from cortex.
3. a kind of Waxy wheat flouring technology method according to claim 1 it is characterised in that：Step（3）In, repurification
Comprise twice clear powder operation, after once clear powder, carry out repurification, repurification is to collect the endosperm of once clear powder purification
Get up, carry out again clear powder, make the heart material of entrance flour mill purer, the finished powder ash processing is lower, and precision is higher.
4. a kind of Waxy wheat flouring technology method according to claim 1 it is characterised in that：Described Waxy wheat flouring technology
In method, including sizing step：Sizing is to process shelling, in clear powder operation and other operation isolates the endosperm with Testa Tritici
Grain, makes Testa Tritici and endosperm secondary separation, thus improving the purity of endosperm, wheat slag generates the quality preferable wheat heart after isolating Testa Tritici
And coarse powder, send in reduction operation.
5. a kind of Waxy wheat flouring technology method according to claim 1 it is characterised in that：Described Waxy wheat flouring technology
In method, including reduction step：Reduction：Reduction is that shelling, sizing, the wheat heart of clear powder acquirement and coarse powder are ground to form certain fineness
Flour.
6. a kind of Waxy wheat flouring technology method according to claim 1 it is characterised in that：Described Waxy wheat flouring technology
In method, including tail rolls step：Tail rolls：Tail rolls is located at the posterior segment of reduction, and special disposal contains the more secondary wheat heart of bran particle quality,
Wheat flour is therefrom proposed.
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| CN107996661A (en) * | 2017-12-28 | 2018-05-08 | 合肥职业技术学院 | One kind is without aluminium coarse food grain deep-fried twisted dough sticks and preparation method thereof |
| CN108405067A (en) * | 2018-01-17 | 2018-08-17 | 刘立稳 | A kind of flour processing method improving fine powder rate |
| CN108477485A (en) * | 2018-07-02 | 2018-09-04 | 中国农业科学院农产品加工研究所 | The highland barley flouring technology of endosperm and cortex is detached using different mechanical properties |
| CN109225452A (en) * | 2018-09-17 | 2019-01-18 | 河南皓佳农业开发有限公司 | A kind of wheat processing technique |
| CN109701694A (en) * | 2018-12-17 | 2019-05-03 | 何天玉 | Full grain dust production technology |
| CN111013693A (en) * | 2019-11-13 | 2020-04-17 | 广东驰鹏粮油有限公司 | Novel flour processing and manufacturing process |
| CN111495462A (en) * | 2020-04-30 | 2020-08-07 | 莱州宏源面粉有限公司 | Wheat flour processing production line and technological process thereof |
| CN112021506A (en) * | 2020-08-21 | 2020-12-04 | 酒泉市双禧面粉有限责任公司 | Processing technology of special powder for beef noodles |
| CN115337978A (en) * | 2022-08-11 | 2022-11-15 | 博乐市西北粮油工贸有限公司 | Flour processing technology and flour processing system |
| CN116371535A (en) * | 2023-03-21 | 2023-07-04 | 河南飞天生物科技股份有限公司 | Preparation process of wheat flour |
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| CN107996661A (en) * | 2017-12-28 | 2018-05-08 | 合肥职业技术学院 | One kind is without aluminium coarse food grain deep-fried twisted dough sticks and preparation method thereof |
| CN108405067A (en) * | 2018-01-17 | 2018-08-17 | 刘立稳 | A kind of flour processing method improving fine powder rate |
| CN108477485A (en) * | 2018-07-02 | 2018-09-04 | 中国农业科学院农产品加工研究所 | The highland barley flouring technology of endosperm and cortex is detached using different mechanical properties |
| CN109225452A (en) * | 2018-09-17 | 2019-01-18 | 河南皓佳农业开发有限公司 | A kind of wheat processing technique |
| CN109701694A (en) * | 2018-12-17 | 2019-05-03 | 何天玉 | Full grain dust production technology |
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| CN111013693A (en) * | 2019-11-13 | 2020-04-17 | 广东驰鹏粮油有限公司 | Novel flour processing and manufacturing process |
| CN111495462A (en) * | 2020-04-30 | 2020-08-07 | 莱州宏源面粉有限公司 | Wheat flour processing production line and technological process thereof |
| CN112021506A (en) * | 2020-08-21 | 2020-12-04 | 酒泉市双禧面粉有限责任公司 | Processing technology of special powder for beef noodles |
| CN115337978A (en) * | 2022-08-11 | 2022-11-15 | 博乐市西北粮油工贸有限公司 | Flour processing technology and flour processing system |
| CN115337978B (en) * | 2022-08-11 | 2023-08-25 | 博乐市西北粮油工贸有限公司 | Flour processing technology and flour processing system |
| CN116371535A (en) * | 2023-03-21 | 2023-07-04 | 河南飞天生物科技股份有限公司 | Preparation process of wheat flour |
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| CN106423397B (en) | 2018-09-11 |
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