CN111013693A - Novel flour processing and manufacturing process - Google Patents

Novel flour processing and manufacturing process Download PDF

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Publication number
CN111013693A
CN111013693A CN201911103674.3A CN201911103674A CN111013693A CN 111013693 A CN111013693 A CN 111013693A CN 201911103674 A CN201911103674 A CN 201911103674A CN 111013693 A CN111013693 A CN 111013693A
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Prior art keywords
wheat
flour
wall
screening
novel
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Granted
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CN201911103674.3A
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Chinese (zh)
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CN111013693B (en
Inventor
叶一桦
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Qitai County Aikang Food Co Ltd
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Guangdong Chipeng Grain And Oil Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B5/00Grain treatment not otherwise provided for
    • B02B5/02Combined processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B1/00Preparing grain for milling or like processes
    • B02B1/04Wet treatment, e.g. washing, wetting, softening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/30Combinations with other devices, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B9/00Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/02Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/14Measures for saving energy, e.g. in green houses

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  • Adjustment And Processing Of Grains (AREA)
  • Cereal-Derived Products (AREA)

Abstract

The invention discloses a novel flour processing and manufacturing process, which comprises the following steps of firstly, selecting wheat and threshing; step two, removing impurities and screening; step three, wetting the wheat with water; grinding the wheat, screening the powder, and packaging and storing; in the first step, mature wheat in the season is selected, a horizontal wheat thresher is selected, the wheat is added into the wheat thresher, and dust and wheat hair in the abdominal furrows of the wheat are removed through a threshing plate rotating at a high speed; the invention improves the existing flour processing and manufacturing process, wherein a novel impurity removal device is used in the impurity removal and screening process, so that impurity components in wheat can be comprehensively and effectively removed, the cleanness of the wheat raw material entering the milled flour is ensured, and the quality of later-stage flour is improved; wherein, the wheat grains are ground at low temperature, low pressure and low speed, the nutrient substances in the wheat are reserved to the maximum extent, and the flour is sieved for a plurality of times, so that the quality and the taste of the flour in the later period are improved.

Description

Novel flour processing and manufacturing process
Technical Field
The invention relates to the technical field of flour processing, in particular to a novel flour processing and manufacturing process.
Background
The flour is a powder prepared by grinding wheat; according to the content of protein in the flour, the flour can be divided into high gluten flour, medium gluten flour, low gluten flour and non-gluten flour; flour (wheat flour) is staple food in most of northern china; the process of grinding and milling wheat mainly comprises separating wheat endosperm, bran and embryo; the flour is ground into powder, but the impurity removal process in the existing flour making process is simple, so that the quality of the later flour is affected due to excessive impurities in the later flour, the flour is not screened for many times, the uniformity of the later flour cannot be guaranteed, and the quality and the taste of the later flour are affected.
Disclosure of Invention
The invention aims to provide a novel flour processing and manufacturing process to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a novel flour processing and making process comprises the following steps of selecting wheat and threshing the wheat; step two, removing impurities and screening; step three, wetting the wheat with water; grinding the wheat, screening the powder, and packaging and storing;
in the first step, mature wheat in the season is selected, a horizontal wheat thresher is selected, the wheat is added into the wheat thresher, and dust and wheat hair in the abdominal furrows of the wheat are removed through a threshing plate rotating at a high speed;
in the second step, the wheat after wheat threshing in the first step is added into a novel impurity removal device, wheat wool, dust and shrunken wheat in the wheat are screened and separated through the impurity removal device, and the primarily screened wheat is added into a specific gravity grading stone remover to separate miscellaneous stones in the wheat;
in the third step, the wheat subjected to impurity removal and screening in the second step is added into a wheat wetting bin, and wheat is wetted for 15-16 hours, so that the endosperm of the wheat is loose and is easy to crush, and meanwhile, the wheat bran absorbs water to increase toughness; the wheat is simply drained through the fan while being moistened, so that excessive moisture is prevented, and the effect of cooling is achieved;
in the fourth step, the wheat moistened in the third step is added into a flour mill, and is ground and processed by the flour mill;
screening three different materials of clean germ flour, fine bran and bran-like germ flour generated after the wheat is ground in the fourth step, and carrying out secondary screening and grading on each material according to the granularity;
in the sixth step, the classified powder obtained in the fifth step is prepared and bagged; storing the packaged flour and wheat bran in a warehouse, and preparing a moisture-proof drying system in the warehouse.
According to the technical scheme, the novel impurity removing device in the second step comprises a processing box, a feeding funnel, a blower, a dust blowing window, a sieve plate, a sliding block, a sliding groove, a motor, a cam, a collision block, a discharging inclined plate, a discharging pipe, a discharging port and a discharging pipe, wherein the feeding funnel is installed at the center of the outer wall of the top end of the processing box in a penetrating way, the blower is fixedly embedded on the inner wall of the top end of one side of the processing box, the dust blowing window is arranged on the outer wall of the side, opposite to the blower, of the processing box in a penetrating way, the sieve plate is arranged on the inner wall of the processing box below the dust blowing window, the discharging port is arranged on the outer wall of one end of the sieve plate in a penetrating way, the discharging pipe is connected at one end of the discharging port in a penetrating way, the sliding blocks are fixedly welded on the outer walls, the utility model discloses a screen plate, including the output shaft of motor, the output shaft one end fixed mounting of motor has the cam, it has the collision piece to correspond cam welded fastening on the bottom both sides outer wall of sieve, the collision piece is provided with ejection of compact swash plate on being located the inner wall of sieve below, it has the discharging pipe to handle the link up on the outer wall that the case is located ejection of compact swash plate bottom one side.
According to the technical scheme, in the second step, the wheat needs to be magnetically separated after stone removal.
According to the technical scheme, the grinding in the fourth step comprises six leather mills, eleven core mills, one slag mill and one tail mill.
According to the technical scheme, the rotation speed range of the flour mill in the fourth step is 450-550 revolutions per minute, the working temperature range is kept below 35 ℃, and the working pressure range is kept between 0.35Mpa and 0.40 Mpa.
According to the technical scheme, the wheat wetting time in the third step is 18-28 hours, the moisture content of the treated wheat is 14.8-15.5%, the watering error is +/-0.1%, the wheat wetting time is 18-25 hours in summer, and 22-28 hours in winter.
According to the technical scheme, the impurity of the dust mustard is less than or equal to 0.2 percent after the impurities of the wheat and the wheat are removed and screened in the second step, wherein the content of sand and stone is less than or equal to 0.015 percent, and the content of shrunken wheat and wheat grains is less than or equal to 0.5 percent.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the existing flour processing and manufacturing process is perfected, wherein a novel impurity removal device is used in the impurity removal screening process, so that impurity components in wheat can be comprehensively and effectively removed, the cleanness of wheat raw materials entering milled flour is ensured, and the quality of later-stage flour is improved; wherein adopt low temperature, low pressure, low speed to grind wheat grain, furthest has kept the nutrient substance in the wheat, carries out the screening many times to flour, guarantees later flour's even, improves later flour's quality and taste.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a three-dimensional structure diagram of the novel impurity removing device of the invention;
FIG. 2 is a front sectional structure view of the novel impurity removing device of FIG. 1;
FIG. 3 is a flow chart of a fabrication process of the present invention;
in the figure: 1. a treatment tank; 2. a feed hopper; 3. a blower; 4. a dust blowing window; 5. a sieve plate; 6. a slider; 7. a chute; 8. a motor; 9. a cam; 10. a collision mass; 11. a discharge sloping plate; 12. a discharge pipe; 13. a discharge port; 14. and (7) leading out the tube.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, a novel flour processing and manufacturing process includes the following steps, step one, selecting and threshing wheat; step two, removing impurities and screening; step three, wetting the wheat with water; grinding the wheat, screening the powder, and packaging and storing;
in the first step, mature wheat in the season is selected, a horizontal wheat thresher is selected, the wheat is added into the wheat thresher, and dust and wheat hair in the abdominal furrows of the wheat are removed through a threshing plate rotating at a high speed;
in the second step, the wheat after wheat threshing in the first step is added into a novel impurity removal device, wheat wool, dust and shrunken wheat in the wheat are screened and separated through the impurity removal device, and the primarily screened wheat is added into a specific gravity grading stone remover to separate miscellaneous stones in the wheat; the novel impurity removing device in the second step comprises a processing box 1, a feeding funnel 2, a blower 3, a dust blowing window 4, a sieve plate 5, a sliding block 6, a sliding groove 7, a motor 8, a cam 9, a collision block 10, a discharging inclined plate 11, a discharging pipe 12, a discharging port 13 and a discharging pipe 14, wherein the feeding funnel 2 is installed at the center of the outer wall of the top end of the processing box 1 in a penetrating way, the blower 3 is fixedly embedded on the inner wall of the top end of one side of the processing box 1, the dust blowing window 4 is arranged on the outer wall of one side of the processing box 1 opposite to the blower 3 in a penetrating way, the sieve plate 5 is arranged on the inner wall of the processing box 1 below the dust blowing window 4, the discharging port 13 is arranged on the outer wall of one end of the sieve plate 5 in a penetrating way, the discharging pipe 14 is connected at one end of the discharging port 13 in a, a motor 8 is fixedly embedded in the inner wall of the treatment box 1 below the chute 7, a cam 9 is fixedly installed at one end of an output shaft of the motor 8, collision blocks 10 are fixedly welded on the outer walls of the two sides of the bottom end of the sieve plate 5 corresponding to the cams 9, a discharge inclined plate 11 is arranged on the inner wall of the collision block 10 below the sieve plate 5, and a discharge pipe 12 is connected on the outer wall of the treatment box 1 at one side of the bottom end of the discharge inclined plate 11 in a through manner; in the second step, the wheat needs to be magnetically separated after stone removal; in the second step, the impurity of the dust mustard after impurity removal and screening of the wheat and barley is less than or equal to 0.2 percent, wherein the content of sand and stone is less than or equal to 0.015 percent, and the content of shrunken wheat and barley is less than or equal to 0.5 percent;
in the third step, the wheat subjected to impurity removal and screening in the second step is added into a wheat wetting bin, and wheat is wetted for 15-16 hours, so that the endosperm of the wheat is loose and is easy to crush, and meanwhile, the wheat bran absorbs water to increase toughness; the wheat is simply drained through the fan while being moistened, so that excessive moisture is prevented, and the effect of cooling is achieved; the wheat wetting time in the third step is 18-28 hours, the moisture of the treated wheat is 14.8-15.5%, the watering error is +/-0.1%, the wheat wetting time is 18-25 hours in summer, and 22-28 hours in winter;
in the fourth step, the wheat moistened in the third step is added into a flour mill, and is ground and processed by the flour mill; the grinding in the fourth step comprises six leather mills, eleven core mills, one slag mill and one tail mill; the rotation speed range of the flour mill in the fourth step is 450-550 revolutions per minute, the working temperature range is kept below 35 ℃, and the working pressure range is kept between 0.35Mpa and 0.40 Mpa;
screening three different materials of clean germ flour, fine bran and bran-like germ flour generated after the wheat is ground in the fourth step, and carrying out secondary screening and grading on each material according to the granularity;
in the sixth step, the classified powder obtained in the fifth step is prepared and bagged; storing the packaged flour and wheat bran in a warehouse, and preparing a moisture-proof drying system in the warehouse.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. A novel flour processing and making process comprises the following steps of selecting wheat and threshing the wheat; step two, removing impurities and screening; step three, wetting the wheat with water; grinding the wheat, screening the powder, and packaging and storing; the method is characterized in that:
in the first step, mature wheat in the season is selected, a horizontal wheat thresher is selected, the wheat is added into the wheat thresher, and dust and wheat hair in the abdominal furrows of the wheat are removed through a threshing plate rotating at a high speed;
in the second step, the wheat after wheat threshing in the first step is added into a novel impurity removal device, wheat wool, dust and shrunken wheat in the wheat are screened and separated through the impurity removal device, and the primarily screened wheat is added into a specific gravity grading stone remover to separate miscellaneous stones in the wheat;
in the third step, the wheat subjected to impurity removal and screening in the second step is added into a wheat wetting bin, and wheat is wetted for 15-16 hours, so that the endosperm of the wheat is loose and is easy to crush, and meanwhile, the wheat bran absorbs water to increase toughness; the wheat is simply drained through the fan while being moistened, so that excessive moisture is prevented, and the effect of cooling is achieved;
in the fourth step, the wheat moistened in the third step is added into a flour mill, and is ground and processed by the flour mill;
screening three different materials of clean germ flour, fine bran and bran-like germ flour generated after the wheat is ground in the fourth step, and carrying out secondary screening and grading on each material according to the granularity;
in the sixth step, the classified powder obtained in the fifth step is prepared and bagged; storing the packaged flour and wheat bran in a warehouse, and preparing a moisture-proof drying system in the warehouse.
2. The novel flour processing and making process according to claim 1, characterized in that: the novel impurity removing device in the second step comprises a processing box (1), a feeding funnel (2), a blower (3), a dust blowing window (4), a sieve plate (5), a sliding block (6), a sliding groove (7), a motor (8), a cam (9), a collision block (10), a discharging inclined plate (11), a discharging pipe (12), a discharging port (13) and a leading-out pipe (14), wherein the feeding funnel (2) is installed at the center of the outer wall of the top end of the processing box (1) in a run-through mode, the blower (3) is fixedly embedded on the inner wall of the top end of one side of the processing box (1), the dust blowing window (4) is arranged on the outer wall of one side of the processing box (1) opposite to the blower (3) in a run-through mode, the sieve plate (5) is arranged on the inner wall of the lower portion of the processing box (1), the discharging port (13) is arranged on the, the one end through connection of discharge gate (13) has contact tube (14), welded fastening has slider (6) on the both sides outer wall of sieve (5), spout (7) have been seted up corresponding slider (6) on the both sides inner wall of handling case (1), it has motor (8) to inlay fixed mounting on the inner wall that is located spout (7) below to handle case (1), the output shaft one end fixed mounting of motor (8) has cam (9), it has collision piece (10) to correspond cam (9) welded fastening on the bottom both sides outer wall of sieve (5), collision piece (10) are located and are provided with ejection of compact swash plate (11) on the inner wall of sieve (5) below, it has discharging pipe (12) to handle on the outer wall that case (1) is located ejection of compact swash plate (11) bottom one side through connection.
3. The novel flour processing and making process according to claim 1, characterized in that: and in the second step, the wheat needs to be magnetically separated after stone removal.
4. The novel flour processing and making process according to claim 1, characterized in that: the grinding in the fourth step comprises six leather mills, eleven core mills, one slag mill and one tail mill.
5. The novel flour processing and making process according to claim 1, characterized in that: the rotation speed range of the flour mill in the fourth step is 450-550 revolutions per minute, the working temperature range is kept below 35 ℃, and the working pressure range is kept between 0.35Mpa and 0.40 Mpa.
6. The novel flour processing and making process according to claim 1, characterized in that: the wheat wetting time in the third step is 18-28 hours, the moisture content of the treated wheat is 14.8-15.5%, the watering error is +/-0.1%, the wheat wetting time is 18-25 hours in summer, and 22-28 hours in winter.
7. The novel flour processing and making process according to claim 1, characterized in that: in the second step, the impurity of the dust mustard after impurity removal and screening of the wheat and barley is less than or equal to 0.2 percent, wherein the content of sand and stone is less than or equal to 0.015 percent, and the content of shrunken wheat and barley is less than or equal to 0.5 percent.
CN201911103674.3A 2019-11-13 2019-11-13 Flour processing and making technology Active CN111013693B (en)

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CN111013693B CN111013693B (en) 2022-08-30

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114618608A (en) * 2022-03-29 2022-06-14 王磊 Nutritional flour and processing method thereof
CN116139967A (en) * 2023-03-09 2023-05-23 吴明峻 A kind of flour processing technology
CN117899963A (en) * 2023-12-29 2024-04-19 郑州久依粮食工程有限公司 Wheat processing complete equipment and method for multi-base powder co-production

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0686943A (en) * 1991-12-03 1994-03-29 Satake Eng Co Ltd Method and apparatus for producing flour
CN104941715A (en) * 2015-06-30 2015-09-30 青岛帅睿宏业食品股份有限公司 Flour processing technology
CN106423397A (en) * 2016-10-21 2017-02-22 丽江心联欣粮油贸易有限公司 Waxy wheat flour milling technological method
CN107597240A (en) * 2017-09-14 2018-01-19 新疆艾力努尔农业科技开发有限公司 A kind of flour low temperature low speed low pressure processing technology
CN110371942A (en) * 2019-08-01 2019-10-25 四川金地亚美科技有限公司 A kind of returning charge process manufacture craft of heavy potassium pyrophosphate

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0686943A (en) * 1991-12-03 1994-03-29 Satake Eng Co Ltd Method and apparatus for producing flour
CN104941715A (en) * 2015-06-30 2015-09-30 青岛帅睿宏业食品股份有限公司 Flour processing technology
CN106423397A (en) * 2016-10-21 2017-02-22 丽江心联欣粮油贸易有限公司 Waxy wheat flour milling technological method
CN107597240A (en) * 2017-09-14 2018-01-19 新疆艾力努尔农业科技开发有限公司 A kind of flour low temperature low speed low pressure processing technology
CN110371942A (en) * 2019-08-01 2019-10-25 四川金地亚美科技有限公司 A kind of returning charge process manufacture craft of heavy potassium pyrophosphate

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114618608A (en) * 2022-03-29 2022-06-14 王磊 Nutritional flour and processing method thereof
CN114618608B (en) * 2022-03-29 2023-08-29 山西建强面粉股份有限公司 Nutritional flour and processing method thereof
CN116139967A (en) * 2023-03-09 2023-05-23 吴明峻 A kind of flour processing technology
CN117899963A (en) * 2023-12-29 2024-04-19 郑州久依粮食工程有限公司 Wheat processing complete equipment and method for multi-base powder co-production

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