CN106400268A - Method for producing large circulation jacquard fabric using dobby machine - Google Patents
Method for producing large circulation jacquard fabric using dobby machine Download PDFInfo
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- CN106400268A CN106400268A CN201610789039.5A CN201610789039A CN106400268A CN 106400268 A CN106400268 A CN 106400268A CN 201610789039 A CN201610789039 A CN 201610789039A CN 106400268 A CN106400268 A CN 106400268A
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- Prior art keywords
- machine
- jacquard
- dobby
- flower pattern
- amplified
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C1/00—Dobbies
- D03C1/14—Features common to dobbies of different types
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a method for producing large circulation jacquard fabric using a dobby machine comprising following steps: reconstruction of a dobby machine: a machine control system main board is added, two groups of EEPROM, IC2 and IC3 are added to the main board to form a series connection with IC1 in the early jacquard card; (2) large jacquard pattern design: N-40/34FDFDY is selected as warp yarn and N-40/34FDFDY is selected as weft yarn, wherein the specification on machine is: the total ends in warp is 11184, 55.9plumage/in, 3 in/plumage, the width on machine is 66.69in, the weft density on machine is 165T/in; a basic structure is selected, and 1 to 12 pages straight draft is adopted; the patterns are amplified transversely, then the patterns are amplified vertically, and five-equal partition into one is used for amplifying the jacquard cards sequentially; (3) pattern combination: the patterns in the basic structure are combined again and gradually changed patterns are designed. The method of the invention overcomes the bottleneck of producing large circulation jacquard fabric by common dobby machines, which has high production efficiency.
Description
Technical field
The present invention relates to face weave field and in particular to be one kind ordinary electronic dobbies produce systemic circulation jacquard weave
The method of fabric.
Background technology
It is known that producing systemic circulation jacquard fabrics with big jacquard have some drawback following：First, production efficiency is relatively
Low, because big jacquard employ substantial amounts of hang palm fibre, produce fine-denier fabric when, for avoid yarn fluff, typically woven rotating speed
All relatively low, 300 turns/min of average out to.The fabric that 2nd, produces is relatively costly, is the relatively costly of hardware first, secondly because
Weaving efficiency is very low, and production cost is higher, is unfavorable for substantial amounts of popularization, the particularly highly dense product of fine-denier, and big jacquard produces
Cost higher；On market, big jacquard is charged as 0.25 yuan/shuttle, is that 65 shuttles/cm calculates by filling density, every meter of weaving cost is
16.5 yuan.And the weaving cost of common electronic dobby water-jet loom on market is 0.08 yuan/shuttle, equally presses 65 shuttles/cm and calculate, often
The weaving cost of rice is 5.2 yuan.I.e. big jacquard weave produce this cloth cost will significantly larger than use ordinary electronic multi-arm water-jet loom give birth to
Produce this cloth.
Equally, also there are many bottlenecks with the fabric that ordinary electronic multi-arm water-jet loom produces the big jacquard weave of systemic circulation.First,
The civilian version maximum single cycle-index of ordinary electronic multi-arm water-jet loom is usually no more than 999 times, calculates by 65 shuttles/cm, single follows
Ring be spaced apart 15cm, and a general positioning clothing to require the length of positioning be 60cm.I.e. civilian version maximum single circulation
Number of times is inadequate.2nd, ordinary electronic multi-arm water-jet loom palm fibre frame is page 16, and bulk production long-time be page 12, producing carefully
For ensureing quality during the highly dense product of denier, the brown frame number of preferably designed figured texture weaves is page 12.That is big in flower pattern
It is difficult in little design break through the restriction of brown frame number, want to obtain the style of big jacquard weave, also will have a kind of new method for designing.
Content of the invention
Present invention is primarily targeted at providing a kind of method that dobby machine produces systemic circulation jacquard fabric, it overcomes
Common dobby machine produces the bottleneck of systemic circulation jacquard fabric, and mainly one literary composition version single loop number of times is not, common
The upper limit of board single loop is 999 times, does not much reach the requirement of the single loop of single-piece clothing requirement；It two solves and knits
Make the problem of efficiency, common dobby machine carries out producing the low problem of efficiency when avoiding big jacquard woven.
In order to reach above-mentioned purpose, the solution of the present invention is：
A kind of method producing systemic circulation jacquard fabric with dobby machine, wherein, comprises the steps：
1. the transformation of dobby machine board：Increase machine control system mainboard, increase by two groups of EEPROM, IC2 in the motherboard
And IC3, the IC1 in version forms series connection above therewith；Again implant one group of control chip having programmed, this control chip combines
The storable synthesis of tri- EEPROM of IC1, IC2, IC3, implantation can write the program of 9999 civilian version circulations；Again above
The circuit of the output of version to servomechanism disconnects, and changes to this new mainboard and is exported；
2. the design of big Jacquard：From N-40/34FDFDY as warp thread, N-40/34SDFDY as weft yarn, thereon
Machine specification is：Total head part 11184,55.9 plumages/in, 3 enter/plumage, and upper machine fabric width is 66.69in, and upper machine filling density is 165T/in；
Choose basic organization again, using 1-12 page along wearing, each basic organization method of gaiting is
1.2.3.4.5.6.7.8.9.10.11.12；Laterally flower pattern is amplified, enters a system using 5 deciles and be amplified, that is,
1.2.3.4.5,2.3.4.5.6,3.4.5.6.7,4.5.6.7.8,5.6.7.8.9,6.7.8.9.10,7.8.9.10.11,
8.9.10.11.12；
Following being vertically amplified to flower pattern again, enters a system with 5 deciles and civilian version is sequentially enlarged；
3. combine flower pattern, the flower pattern in basic organization is reconfigured, is designed to the flower pattern gradually changing；
Further, this dobby machine adopts the 8100 common multi-arm electronics water-jet looms of Tianjin field coltfoal.
Further, this control chip is W3002U.
After said structure, a kind of method producing systemic circulation jacquard fabric with dobby machine according to the present invention, its
First pass through and dobbies board is transformed, dobbies board can be produced systemic circulation that civilian version single global cycle number is 9999 times
Tmaterial；By arranging basic organization, then carry out horizontal and vertical amplification again on the premise of basic organization, to obtain
Flower pattern after expansion, reaches and produces big effect replacing fabric.
Brief description
Fig. 1 a to Fig. 1 f is the pattern figure of a section basic organization in the present invention to f section basic organization；
Fig. 2 is, using the method for the present invention, a section basic organization is carried out with the pattern figure after horizontal magnification；
Fig. 3 is the pattern figure after a section basic organization vertically being amplified again using the method for the present invention；
Fig. 4 is the pattern figure after combination flower pattern.
Specific embodiment
In order to technical scheme is explained further, the present invention is explained in detail below by specific embodiment
State.
As a kind of specific embodiment of the present invention, the present invention relates to one kind produces systemic circulation jacquard fabric with dobby machine
Method, comprise the steps：
1. the transformation of dobby machine board：Increase machine control system mainboard, increase by two groups of EEPROM, IC2 in the motherboard
And IC3, the IC1 in version forms series connection above therewith；Again implant one group of control chip having programmed, this control chip combines
The storable synthesis of tri- EEPROM of IC1, IC2, IC3, implantation can write the program of 9999 civilian version circulations；Again above
The circuit of the output of version to servomechanism disconnects, and changes to this new mainboard and is exported；
2. the design of big Jacquard：From N-40/34FDFDY as warp thread, N-40/34SDFDY as weft yarn, thereon
Machine specification is：Total head part 11184,55.9 plumages/in, 3 enter/plumage, and upper machine fabric width is 66.69in, and upper machine filling density is 165T/in；
Choose basic organization again, as shown in Fig. 1 a to Fig. 1 f, it is a section basic organization, b section basic organization, c section base set
Knit, d section basic organization, e section basic organization and f section basic organization；Using 1-12 page along wearing, each basic organization method of gaiting is
1.2.3.4.5.6.7.8.9.10.11.12；Laterally flower pattern is amplified, enters a system using 5 deciles and be amplified, that is,
1.2.3.4.5,2.3.4.5.6,3.4.5.6.7,4.5.6.7.8,5.6.7.8.9,6.7.8.9.10,7.8.9.10.11,
8.9.10.11.12；
It should be noted that when being amplified, it would however also be possible to employ other etc. points of modes, such as adopt 3 deciles or 4
Decile, is not specifically limited, and when being amplified it is also possible to carry out multistep amplification, that is, after once being amplified, also
Secondary or even three amplifications can be carried out；Enter a system to state with 3 deciles below：
It is 1.2.3.4.5.6. as worn palm fibre, the putting in order as 1.2.3.4.5.6. of civilian version, enter a system by 3 deciles, first
Step expansion is worn palm fibre and is：It is divided into 3, enter a system, i.e. 1.2.3., 2.3.4., 3.4.5., 4.5.6.；Civilian version expands in the same manner is also one
Sample, simply civilian version 1.2.3.4.5.6. is the sequence number representing civilian version.
Second step expands and expands again on the basis of first step expansion, is still divided into 3, enters a system, after expansion be
1.2.3., 2.3., 2.3., 2.3., 2.3.4., 3.4., 3.4., 3.4., 3.4.5., 4.5., 4.5., 4.5., 4.5.6..In the same manner
It is also the same that civilian version expands.The flower pattern of so design is gradual amplification, and overall effect is also undistorted simultaneously, and this kind of method
Practicality is stronger.
In brief, gait and civilian version on, a system is entered for N decile, expands it for the second time actually it is simply that first
On the basis of step expands, the rear N-1 after the first step is expanded carries out the overlap of n times, such as 1.2.3.4.5,2.3.4.5,
2.3.4.5,2.3.4.5,2.3.4.5,2.3.4.5,2.3.4.5,2.3.4.5.6. ... ....
Effect after horizontal expansion is carried out using a section in Fig. 1 a as shown in Fig. 2 according to actual needs, then can carry out
Secondary expansion.
Following being vertically amplified to flower pattern again, enters a system with 5 deciles and civilian version is sequentially enlarged；Vertical and horizontal
It is the same to amplifying rule；Or it is enlarged using a section in Fig. 1 a, it is to enter a system to civilian version sequentially using 5 deciles
It is enlarged, the effect after expansion is as shown in Figure 3.
3. combine flower pattern, the flower pattern in basic organization is reconfigured, is designed to the flower pattern gradually changing；?
A.b.c.d.e. section is reconfigured, and is designed to the flower pattern gradually changing, is specifically arranged as：E section circulates 4 times, d section circulation 5
Secondary, b section circulates 6 times, and c section circulates 7 times, and a section circulates 8 times, and c section circulates 7 times, and b section circulates 6 times, and d section circulates 5 times, e section circulation 4
Secondary, f section circulates 100 times.Single literary composition version circulation amounts to 3000.
Single flower pattern global cycle length can be calculated according to filling density is 46cm, and can be according to the positioning of client's clothing demand
Length, increases or decreases each section of cycle-index to control.Its part effect is as shown in Figure 4.
In the present embodiment, this dobby machine adopts the 8100 common multi-arm electronics water-jet looms of Tianjin field coltfoal.This control
Chip is then W3002U.
After said structure, a kind of method producing systemic circulation jacquard fabric with dobby machine according to the present invention, its
First pass through and dobbies board is transformed, dobbies board can be produced systemic circulation that civilian version single global cycle number is 9999 times
Tmaterial；By arranging basic organization, then carry out horizontal and vertical amplification again on the premise of basic organization, to obtain
Flower pattern after expansion, reaches and produces big effect replacing fabric.
Using the concrete technology that the method for the present invention carries out cloth production it is：
1. warping starching, looming weaving (using improved Tianjin field coltfoal 8100 board), upper machine filling density is 165/in.
2. embryo cloth is dried and embryo cloth inspection.
3. dyeing and finishing connects cloth, desizing, and using 9 groove compact form desizing machine desizing, desizing auxiliary agent is：Soda 6g/l, liquid subtract 5g/l, essence
Practice agent 3g/l, the clever 2g/l that deoils, soda stabilizer 2g/l, 97 DEG C of * 30m/min PH:11.
4. dye gigging cylinder washes cloth, 80 degree of * 4 road,
5. dye gigging cylinder dyeing, carries out acid dyeing according to color formulas, tension force 1.5KG, 55 meters of cloth speed, 60 degree * 8
Road, 100 degree of * 20 road, 1 degree of intensification, 1.5 degree of coolings.
6. fixation, color fixing agent：2%, 75 degree of * 4 road pH value 4.2--4.5.
7. dye gigging washes cloth, 50 degree of * 3 road of hot water.
8. forming machine is dried, overfeeding 1.0 on 160 degree of * 40 ms/min of air quantity 100%, machine 59in on fabric width.
9. product examine.
10. shape, overfeeding 1.0 on 170 degree of * 35 ms/min of air quantity 100%, machine 59in on fabric width.Softening agent 5g/l, prevents
Water preparation 30g/l, antistatic additive 5g/l.
11. coatings, PU white glue, hydraulic pressure moisture-inhibiting 5000/5000.
12. detections.Data such as following table one：
13. obtain trimmed size is：The finished fabric of 183*173*147cm*110g/m2.
Table one is：
The product form of above-described embodiment and schema the non-limiting present invention and style, any art common
Suitable change or modification that technical staff is done to it, all should be regarded as the patent category without departing from the present invention.
Claims (3)
1. a kind of dobby machine produces the method for systemic circulation jacquard fabric it is characterised in that comprising the steps：
1. the transformation of dobby machine board：Increase machine control system mainboard, increase in the motherboard two groups of EEPROM, IC2 and
IC3, the IC1 in version forms series connection above therewith；Again implant one group of control chip having programmed, this control chip combines
The storable synthesis of tri- EEPROM of IC1, IC2, IC3, implantation can write the program of 9999 civilian version circulations；Again above
The circuit of the output of version to servomechanism disconnects, and changes to this new mainboard and is exported；
2. the design of big Jacquard：From N-40/34FDFDY as warp thread, N-40/34SDFDY is as weft yarn, machine rule thereon
Lattice are：Total head part 11184,55.9 plumages/in, 3 enter/plumage, and upper machine fabric width is 66.69in, and upper machine filling density is 165T/in；
Choose basic organization again, using 1-12 page along wearing, each basic organization method of gaiting is
1.2.3.4.5.6.7.8.9.10.11.12；Laterally flower pattern is amplified, enters a system using 5 deciles and be amplified, that is,
1.2.3.4.5,2.3.4.5.6,3.4.5.6.7,4.5.6.7.8,5.6.7.8.9,6.7.8.9.10,7.8.9.10.11,
8.9.10.11.12；
Following being vertically amplified to flower pattern again, enters a system with 5 deciles and civilian version is sequentially enlarged；
3. combine flower pattern, the flower pattern in basic organization is reconfigured, is designed to the flower pattern gradually changing.
2. a kind of dobby machine produces the method for systemic circulation jacquard fabric it is characterised in that this is many as claimed in claim 1
Arm loom adopts the 8100 common multi-arm electronics water-jet looms of Tianjin field coltfoal.
3. a kind of dobby machine produces the method for systemic circulation jacquard fabric it is characterised in that this control as claimed in claim 1
Coremaking piece is W3002U.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610789039.5A CN106400268A (en) | 2016-08-31 | 2016-08-31 | Method for producing large circulation jacquard fabric using dobby machine |
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|---|---|---|---|
| CN201610789039.5A CN106400268A (en) | 2016-08-31 | 2016-08-31 | Method for producing large circulation jacquard fabric using dobby machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107099915A (en) * | 2017-03-16 | 2017-08-29 | 江苏工程职业技术学院 | A kind of latitude double imitative figurative jacquard and its design producing method |
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| CN107099915A (en) * | 2017-03-16 | 2017-08-29 | 江苏工程职业技术学院 | A kind of latitude double imitative figurative jacquard and its design producing method |
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Application publication date: 20170215 |