CN106393906B - 一种塑钢网塑复合板及其制备方法 - Google Patents
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 48
- 239000010959 steel Substances 0.000 title claims abstract description 48
- 229920003023 plastic Polymers 0.000 title claims abstract description 15
- 239000004033 plastic Substances 0.000 title claims abstract description 15
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 239000004800 polyvinyl chloride Substances 0.000 claims abstract description 30
- 229920000915 polyvinyl chloride Polymers 0.000 claims abstract description 30
- 239000004698 Polyethylene Substances 0.000 claims abstract description 24
- -1 polyethylene Polymers 0.000 claims abstract description 24
- 229920000573 polyethylene Polymers 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 18
- 239000011521 glass Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 5
- 229920001596 poly (chlorostyrenes) Polymers 0.000 claims description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 4
- 229920002554 vinyl polymer Polymers 0.000 claims description 4
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
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- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/103—Metal fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
一种塑钢网塑复合板及其制备方法，复合板是由两种板材贴合而成，其中一种板材为聚氯乙烯板，另一种板材为低压聚乙烯板，所述聚氯乙烯板和低压聚乙烯板的贴合面位置设波浪形钢丝网，所述钢丝网一部分嵌入聚氯乙烯板，钢丝网另一部分嵌入低压聚乙烯板，本发明与现有技术相比具有防腐性能强，自身比重低，刚度好等优点。
Description
技术领域
本发明涉及一种板材，尤其涉及一种复合板材及其制备的方法。
背景技术
复合材料在现代施工和制造行业中应用日益广泛，复合材料的种类也如井喷一般不断涌现，所以使用复合材料越来越多，是因为材料复合后的特质优点被叠加了，在化工、环保、制药、纺织等等领域要用防腐、轻质、易加工，低成本的材料，如各种塑料板材。传统的塑料板材虽然有较好的防腐性，但是没有足够的刚度，如加入钢铁板却又造成板材自身比重(重量)过高，所以，现有的复合板材种类已经不能满足(专项)实际使用上的需求。
发明内容
本发明的目的在于提供一种防腐性能强，自身比重低，刚度好的塑钢网塑复合板以及保证产品质量和使用的制备方法。
本发明是一种复合板材即塑钢网塑复合板，具体技术方案如下：
本发明是由两种板材贴合而成，其中一种板材为聚氯乙烯板，另一种板材为低压聚乙烯板，所述聚氯乙烯板和低压聚乙烯板的贴合面位置设波浪形钢丝网，所述钢丝网一部分嵌入聚氯乙烯板，钢丝网另一部分嵌入低压聚乙烯板。
本发明还提出一种塑钢网塑复合板的制备方法，具体技术方案如下：
(1)将聚氯乙烯板放置在水平工作台上，工作台的台面由非导磁材料制成，例如玻璃台面，然后对聚氯乙烯板限位固定；
(2)在聚氯乙烯板的上部铺设同尺寸的波浪形钢丝网，四边对齐；
(3)在波浪形钢丝网的上部铺设同尺寸的低压聚乙烯板，四边对齐，然后对聚氯乙烯板限位固定；
(4)在低压聚乙烯板的上部放置由非金属材料(例如玻璃)制成的压力板，对压力板限位固定；
(5)在上述工作台台面的下部利用电磁加热设备(例如电磁炉)对钢丝网加热，电磁加热设备沿水平方向移动，使钢丝网均匀产生热量，钢丝网的热量软化其上部的聚氯乙烯板和下部低压聚乙烯板，在压力板的压力下，聚氯乙烯板和低压聚乙烯板相对的平面贴合，使钢丝网钢丝网中截面以上部分嵌入聚氯乙烯板，钢丝网中截面以下部分嵌入低压聚乙烯板。
(6)整体进行吹风冷却，取下压力板，在聚氯乙烯板上喷洒冷水雾；
(7)解除所有限位，得到本发明提出的产品。
本发明提出的复合板采取塑料-钢丝网-塑料的组合形式，在保证板材刚度的同时，自身比重较低，而且防腐性能好，强度大；采取电磁均匀加热的方式，聚氯乙烯板和低压聚乙烯板不熔化，而钢丝网不软化、不退火，可保证产品形成以后不易变形，使用寿命长，本发明提出的方法便于加工，成本低廉，易于推广使用。
附图说明
图1为本发明实施例1的截面示意图。
具体实施方式
接下来就结合附图对本发明作详细说明
实施例1
如图1所示，一种塑钢网塑复合板，其是由上下两个板材贴合而成，其中上部的板材是尺寸为1m×2m的低压聚乙烯板101，该低压聚乙烯板的厚度为4mm，下部的板材是尺寸为1m×2m的聚氯乙烯板102，该聚氯乙烯板的厚度为4mm，所述聚氯乙烯板和低压聚乙烯板的贴合面位置设2目的波浪形钢丝网103，该钢丝网的尺寸是1m×2m；所述钢丝网中截面以上部分嵌入聚氯乙烯板，钢丝网中截面以下部分嵌入低压聚乙烯板。
实施例2
本实施例是上述实施例1提出的塑钢网塑复合板的制备方法，步骤如下：
(1)将聚氯乙烯板放置在水平工作台上，工作台的台面为玻璃台面，然后对聚氯乙烯板利用平钳夹具限位固定；
(2)在聚氯乙烯板的上部铺设波浪形钢丝网，四边对齐；
(3)在波浪形钢丝网的上部铺设低压聚乙烯板，四边对齐，然后对聚氯乙烯板利用平钳夹具限位固定；
(4)在低压聚乙烯板的上部放置由玻璃制成的压力板，对压力板利用平钳夹具限位固定；
(5)在上述工作台台面的下部利用电磁炉对钢丝网加热，电磁加热设备沿水平面方向移动，使钢丝网均匀产生热量，钢丝网的热量软化其上部的聚氯乙烯板和下部低压聚乙烯板，在压力板的压力下，聚氯乙烯板和低压聚乙烯板相对的平面贴合，使钢丝网钢丝网中截面以上部分嵌入聚氯乙烯板，钢丝网中截面以下部分嵌入低压聚乙烯板。
(6)整体进行吹风冷却，取下压力板，在聚氯乙烯板上喷洒冷水雾；
(7)解除所有限位，得到实施例1提出的产品。
Claims (3)
1.一种塑钢网塑复合板的制备方法，其特征是：
（1）将聚氯乙烯板放置在水平工作台上，工作台的台面由非导磁材料制成，然后对聚氯乙烯板限位固定；
（2）在聚氯乙烯板的上部铺设同尺寸的波浪形钢丝网，四边对齐；
（3）在波浪形钢丝网的上部铺设同尺寸的低压聚乙烯板，四边对齐，然后对低压聚乙烯板限位固定；
（4）在低压聚乙烯板的上部放置由非金属材料制成的压力板，对压力板限位固定；
（5）在上述工作台台面的下部利用电磁加热设备对钢丝网加热，电磁加热设备沿水平方向移动，使钢丝网均匀产生热量，钢丝网的热量软化其上部的聚氯乙烯板和下部低压聚乙烯板，在压力板的压力下，聚氯乙烯板和低压聚乙烯板相对的平面贴合，使钢丝网中截面以上部分嵌入聚氯乙烯板，钢丝网中截面以下部分嵌入低压聚乙烯板；
（6）整体进行吹风冷却，取下压力板，在聚氯乙烯板上喷洒冷水雾；
（7）解除所有限位，得到塑钢网塑复合板。
2.根据权利要求1所述的一种塑钢网塑复合板的制备方法，其特征是：所述工作台的台面为玻璃台面。
3.根据权利要求1所述的一种塑钢网塑复合板的制备方法，其特征是：所述电磁加热设备为电磁炉。
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| CN102359196B (zh) * | 2011-07-27 | 2014-05-07 | 竺圣刚 | 钢丝网珍珠岩外墙保温板及其制造方法和安装结构 |
| CN202318983U (zh) * | 2011-11-08 | 2012-07-11 | 盖龙年 | 钢网嵌入塑胶板的成型装置 |
| CN105672599A (zh) * | 2014-11-20 | 2016-06-15 | 上海同造欧式建筑科技有限公司 | 一种装饰板 |
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