CN106392891A - Intelligent shot blasting processing equipment and working method thereof - Google Patents
Intelligent shot blasting processing equipment and working method thereof Download PDFInfo
- Publication number
- CN106392891A CN106392891A CN201610891608.7A CN201610891608A CN106392891A CN 106392891 A CN106392891 A CN 106392891A CN 201610891608 A CN201610891608 A CN 201610891608A CN 106392891 A CN106392891 A CN 106392891A
- Authority
- CN
- China
- Prior art keywords
- mold
- cylindrical sleeves
- lower mould
- sleeve body
- shot blasting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/086—Descaling; Removing coating films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
- B24C3/06—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other movable; portable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The invention discloses intelligent shot blasting processing equipment and a working method of the intelligent shot blasting processing equipment, and belongs to the technical field of shot blasting processing. The intelligent shot blasting processing equipment comprises an upper die (2), a lower die (6) and stand columns (9). A plurality of cylindrical sleeves are densely distributed in the upper die (2) and the lower die (6). Each cylindrical sleeve is connected with an independent hydraulic valve and a control device (8). A round-head-shaped punch (6-1) is installed in each cylindrical sleeve. The round-head-shaped punches (6-1) can frequently impact a clamped and positioned test piece to be machined under the drive of a pneumatic system, and shot blasting processing for the test piece is completed. The intelligent shot blasting processing equipment can repeatedly work, the speed and the intensity can be controlled through the pneumatic system, equipment energy consumption is low, machining efficiency is high, and part machining quality is easy to control.
Description
Technical field
The present invention relates to bead technology, more particularly, to a kind of intelligent bead equipment and its method of work.
Background technology
Cloudburst treatment art is also referred to as stress peening process, is a kind of typical surface intensified technique, by spraying high speed
Ball is ejected into the surface of workpiece, is that surface of the work forms certain thickness strengthening layer, has higher processing residual in strengthening layer
Residue stress.Due to the presence of forming residual stress, the test specimen after bead can be largely when bearing load effect
Offsetting a part of stress, thus improving the fatigue strength of structural member, reaching raising part machinery intensity, wearability, anti-tired
Labor characteristic and the purpose of corrosion resistance.Can be also used for surface dulling, remove removing oxide layer and eliminate the processing such as participation stress
Occasion.
Traditional bead device structure is simple, and cost is relatively low, but generally requires to configure high-power air-pressure equipment, and energy consumption is tight
Weight, working environment is poor.The shot-peening restricted lifetime that traditional bead equipment is adopted simultaneously, for the speed and strength of shot-peening
Control accuracy is poor, and part bead quality is wayward.
Content of the invention
The present invention is directed to traditional bead equipment above shortcomings it is proposed that a kind of repeatable work, and speed,
The all controlled intelligent bead equipment of dynamics and its method of work.
A kind of intelligent bead equipment it is characterised in that：Including mold, lower mould, column；Wherein mold, under
Mould is connected with column respectively；All gather in mold, lower mould some cylindrical sleeves, the cylindrical sleeve in mold and lower mould
Barrel structure is identical, corresponds up and down, arranges in opposite directions；Each cylindrical sleeves above-mentioned are all connected with an independent hydraulic valve and control
Device, hydraulic valve and control device are respectively arranged in corresponding mold or lower mould, and corresponding cylindrical sleeves can be driven to exist
Move up and down in mold or lower mould；Above-mentioned cylindrical sleeves include sleeve body, and cylinder body has first end and the second end, on
Down, the second end is upward for cylindrical sleeves first end in mould；Cylindrical sleeves first end in above-mentioned lower mould upward, the second end
Down；The first end of the sleeve body of cylindrical sleeve installs top rubber circle, and top rubber circle rear is spacing in sleeve body
Groove, closure is installed at the second end of sleeve body；Install successively between stopper slot in each sleeve body and closure and reset
Spring and round end shape drift, round end shape drift includes ram bottom and nose of punch, and ram bottom is located at the second of sleeve body
Near end, nose of punch passes through back-moving spring to be located near the first end of sleeve body；In above-mentioned sleeve body, positioned at drift bottom
It is connected pneumatic branch, all pneumatic branch are connected with pneumatic system between portion and closure.
The processing method of described intelligent bead equipment it is characterised in that：During work, cylindrical sleeves are in hydraulic pressure masterpiece
With under move to specified location, top rubber circle contact with processing test specimen, the blessing positioning action to complex parts for the realization；Round end
Shape drift under pneumatic system driving can frequent the accommodated positioning of high-speed impact processing test specimen, complete at the shot-peening to test specimen
Reason operation.
The present invention is using the blessing realized using multigroup tube-in-tube structure of regular distribution symmetrical above and below to different complex component
Fixing, replace the shot-peening that traditional bead is adopted, round end shape drift using the round end shape drift within mould sleeve simultaneously
Repeatable work, and speed, dynamics all can be controlled by pneumatic system, equipment energy consumption is low, high in machining efficiency, and part adds
Working medium amount is easily controlled.
Described intelligent bead equipment it is characterised in that：It is defeated that above-mentioned mold and lower mould inside are provided with gas-liquid
Passage is sent to be used for, liquid supplying passage is used for moving for sleeve provides source of the gas to drive, gas delivery channels are used for as the punching of round end shape
Head provides hydraulic-driven power.
Described intelligent bead equipment it is characterised in that：Above-mentioned mold and lower mould installion have positioned at cylindrical sleeve
The grease channel on cylinder surface, for the lubrication of sleeve and round end shape drift.
Brief description
Fig. 1 is intelligent bead equipment overall structure schematic diagram；
Fig. 2 is intelligent bead equipment front view；
Fig. 3 is intelligent bead equipment overlooking the structure diagram and partial enlarged drawing；
Fig. 4 is intelligent bead equipment round end shape operating mechanism structural representation；
In figure label title：1 mold cover plate, 1-1 gas-liquid transfer passage, 1-2 grease channel, 2 molds,
Cylindrical sleeves structure on 3,3-1 sleeve, 3-2 stopper slot, 3-3 top rubber circle, 4 times cylindrical sleeves structures, 5
Lower die cover plate, 6 times moulds, 6-1 round end shape drift, 6-2 back-moving spring, 7 closures, 8 hydraulic valves and control
Device, 9 columns, 10 ground, 10-1 foundation bolt.
Specific embodiment
Below in conjunction with accompanying drawing, the implementation of the present invention is elaborated.
A kind of intelligent bead equipment includes mold cover plate 1, mold 2, lower die cover plate 5, lower mould 6, column
9, wherein mold 2 and mold cover plate 1, lower mould 6 is inter-connected via a bolt joint respectively with lower die cover plate 5, mold 2 and
Lower mould 6 is connected with column 9 respectively by bolt, and column 9 is vertically fixed on ground 10 by foundation bolt 10-1, mold
There is gas-liquid transfer passage 1-1 inside cover plate 1 and lower die cover plate 5.
Mold 2 and the difference densely covered multigroup upper cylindrical sleeves structure 3 of rule and lower cylindrical sleeves structure 4 in lower mould 6, on
There is grease channel 1-2 on cylindrical sleeves structure 3 and lower cylindrical sleeves structure 4 surface, and one-to-one corresponding symmetrical above and below, upper cylindrical sleeve
Barrel structure 3 and lower cylindrical sleeves structure 4 can under fluid power system drives respectively in mold 2 with lower mould 6 on move down
Dynamic, each unit motion of upper cylindrical sleeves structure 3 and lower cylindrical sleeves structure 4 is realized by single hydraulic valve and control device 8
Control.
Upper cylindrical sleeves structure 3 and lower cylindrical sleeves structure 4 are by sleeve 3-1, stopper slot 3-2, top rubber circle 3-3 group
Become, upper cylindrical sleeves structure 3 and lower cylindrical sleeves structure 4 end are sealed by closure 7, upper cylindrical sleeves structure 3 and lower cylinder
The each unit of tube-in-tube structure 4 controls motion by hydraulic control system, and during work, sleeve 3-1 moves under action of hydraulic force
Specified location, top rubber circle 3-3 is contacted with processing test specimen, realizes the blessing positioning action to complex parts.
Round end shape operating mechanism 6 is made up of round end shape drift 6-1 and back-moving spring 6-2, back-moving spring 6-2 one end and circle
Head drift 6-1 connects, and the other end is spacing by the stopper slot 3-2 of upper cylindrical sleeves structure 3 and lower cylindrical sleeves structure 4.
All there are round end shape operating mechanism 6, round end shape working machine inside upper cylindrical sleeves structure 3 and lower cylindrical sleeves structure 4
Structure 6 under pneumatic system driving can frequently high-speed impact by cylindrical sleeves structure 3 and lower cylindrical sleeves structure 4 accommodate positioning
Processing test specimen, complete to the operation of the bead of test specimen.
Claims (4)
1. a kind of intelligent bead equipment it is characterised in that：
Including mold（2）, lower mould（6）, column（9）；Wherein mold（2）, lower mould（6）Respectively with column（9）Connect；
Mold（2）, lower mould（6）Inside all gather some cylindrical sleeves, mold（2）With lower mould（6）Interior cylindrical sleeves
Structure is identical, corresponds up and down, arranges in opposite directions；
Each cylindrical sleeves above-mentioned are all connected with an independent hydraulic valve and control device（8）, hydraulic valve and control device（8）Point
It is not installed on corresponding mold（2）Or lower mould（6）Interior, corresponding cylindrical sleeves can be driven in mold（2）Or lower mould
（6）Inside move up and down；
Above-mentioned cylindrical sleeves include sleeve body（3-1）, sleeve body（3-1）There is first end and the second end, mold（2）Interior
Cylindrical sleeves first end down, the second end is upward；Above-mentioned lower mould（6）Interior cylindrical sleeves first end upward, the second end court
Under；
The sleeve body of cylindrical sleeve（3-1）First end install top rubber circle（3-3）, top rubber circle（3-3）Rear is set
Stopper slot on cylinder body（3-2）, sleeve body（3-1）Second end install closure（7）；
Each sleeve body（3-1）Interior stopper slot（3-2）With closure（7）Between install successively back-moving spring (6-2) and circle
Head drift（6-1）, round end shape drift（6-1）Including ram bottom and nose of punch, ram bottom is located at sleeve body（3-
1）The second end near, nose of punch pass through back-moving spring（6-2）Positioned at sleeve body（3-1）First end near；
Above-mentioned sleeve body（3-1）Interior, positioned at ram bottom and closure（7）Between connect pneumatic branch, all pneumatic branch
It is connected with pneumatic system.
2. intelligent bead equipment according to claim 1 it is characterised in that：Above-mentioned mold（2）With lower mould（6）
Inside is provided with gas-liquid transfer passage（1-1）.
3. intelligent bead equipment according to claim 1 it is characterised in that：Above-mentioned mold（2）With lower mould（6）
Grease channel positioned at cylindrical sleeves surface is installed（1-2）.
4. intelligent bead equipment according to claim 1 processing method it is characterised in that：
During work, cylindrical sleeves move to specified location, top rubber circle under action of hydraulic force（3-3）Connect with processing test specimen
Touch, realize the blessing positioning action to complex parts；
Round end shape drift（6-1）Under pneumatic system drives can frequent the accommodated positioning of high-speed impact processing test specimen, complete
Bead operation to test specimen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610891608.7A CN106392891A (en) | 2016-10-13 | 2016-10-13 | Intelligent shot blasting processing equipment and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610891608.7A CN106392891A (en) | 2016-10-13 | 2016-10-13 | Intelligent shot blasting processing equipment and working method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106392891A true CN106392891A (en) | 2017-02-15 |
Family
ID=59229403
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610891608.7A Pending CN106392891A (en) | 2016-10-13 | 2016-10-13 | Intelligent shot blasting processing equipment and working method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106392891A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000711A (en) * | 2019-03-21 | 2019-07-12 | 北京工商大学 | A kind of system and method preparing super hydrophobic surface for abrasive air jet stream |
| CN111589798A (en) * | 2020-05-19 | 2020-08-28 | 庞海峰 | Quick rust cleaning equipment of little impact deformation formula plane panel |
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| CN2548792Y (en) * | 2002-05-23 | 2003-05-07 | 吉林大学 | Multiple spot shaper of plates |
| US20100030362A1 (en) * | 2007-01-08 | 2010-02-04 | Jeom Kee Paik | Curved surface forming method of a metal plate |
| CN102101363A (en) * | 2010-12-24 | 2011-06-22 | 哈尔滨工业大学（威海） | Multi-point forming device for plate |
| KR101166171B1 (en) * | 2009-12-28 | 2012-07-18 | 부산대학교 산학협력단 | Apparatus and method for forming plate |
| CN104646475A (en) * | 2015-03-05 | 2015-05-27 | 吉林大学 | Multi-point forming method for whole aluminum alloy wall plate of aircraft |
| CN105537410A (en) * | 2016-01-22 | 2016-05-04 | 吉林大学 | Single-point integral mould |
-
2016
- 2016-10-13 CN CN201610891608.7A patent/CN106392891A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2548792Y (en) * | 2002-05-23 | 2003-05-07 | 吉林大学 | Multiple spot shaper of plates |
| US20100030362A1 (en) * | 2007-01-08 | 2010-02-04 | Jeom Kee Paik | Curved surface forming method of a metal plate |
| KR101166171B1 (en) * | 2009-12-28 | 2012-07-18 | 부산대학교 산학협력단 | Apparatus and method for forming plate |
| CN102101363A (en) * | 2010-12-24 | 2011-06-22 | 哈尔滨工业大学（威海） | Multi-point forming device for plate |
| CN104646475A (en) * | 2015-03-05 | 2015-05-27 | 吉林大学 | Multi-point forming method for whole aluminum alloy wall plate of aircraft |
| CN105537410A (en) * | 2016-01-22 | 2016-05-04 | 吉林大学 | Single-point integral mould |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000711A (en) * | 2019-03-21 | 2019-07-12 | 北京工商大学 | A kind of system and method preparing super hydrophobic surface for abrasive air jet stream |
| CN110000711B (en) * | 2019-03-21 | 2020-07-28 | 北京工商大学 | System and method for preparing super-hydrophobic surface through abrasive gas jet |
| CN111589798A (en) * | 2020-05-19 | 2020-08-28 | 庞海峰 | Quick rust cleaning equipment of little impact deformation formula plane panel |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170215 |
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| WD01 | Invention patent application deemed withdrawn after publication |