CN2548792Y - Multiple spot shaper of plates - Google Patents

Multiple spot shaper of plates Download PDF

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Publication number
CN2548792Y
CN2548792Y CN 02273508 CN02273508U CN2548792Y CN 2548792 Y CN2548792 Y CN 2548792Y CN 02273508 CN02273508 CN 02273508 CN 02273508 U CN02273508 U CN 02273508U CN 2548792 Y CN2548792 Y CN 2548792Y
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China
Prior art keywords
blank holder
plate
plates
blank
control unit
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Expired - Fee Related
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CN 02273508
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Chinese (zh)
Inventor
李明哲
付文智
隋振
崔相吉
李湘吉
陈建军
蔡中义
苏世忠
李东平
严庆光
阎雪萍
陈庆敏
刘纯国
李东成
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Jilin University
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Jilin University
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  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

A plate no-die multi-point forming device is equipment which proceeds plastic processing to the plate, belonging to a mechanical engineering field. The plate no-die multi-point forming device consists of an upper and lower basic bodies control unit group, an adjusting mechanism, a loading mechanism and a frame, which is characterized in that the upper and lower basic bodies group consists of a plurality of basic bodies which can be adjusted and a blank holder device, and the basic body can freely move along thereof axial direction via adjustment of the adjusting mechanism, which can be also located at any position, and the blank holder device is arranged on periphery of the upper and lower basic bodies control unit group, and the blank holder device adopts a plurality of hydraulic cylinders which apply blank holding to the blank holder at the same time.

Description

板材多点成形装置Plate multi-point forming device

技术领域technical field

板材无模多点成形装置是对板材进行塑性加工的设备,属于机械工程领域。A plateless multi-point forming device is a device for performing plastic processing on a plate, which belongs to the field of mechanical engineering.

背景技术Background technique

目前,板材成形主要采用各种压力机通过模具来实现。每一种零部件都需要一套或数套模具才能完成成形过程。传统的板材成形装置自动化程度较低,其效率和加工质量及精度无法满足现代工业生产的需要。板材无模多点成形装置是采用计算机控制的先进板材成形设备。利用多个规则排列的,高度可调的基本体(冲头)而随意改变成形面形状,取代传统的模具来实现板类件的多点成形,是对现有板类件成形设备的根本改革和创新,对我国机械制造业的技术进步将产生巨大的影响。At present, plate forming is mainly realized by various presses through molds. Each part requires one or several sets of molds to complete the forming process. The traditional plate forming device has a low degree of automation, and its efficiency, processing quality and precision cannot meet the needs of modern industrial production. The plateless multi-point forming device is an advanced plate forming equipment controlled by computer. Using multiple regularly arranged, height-adjustable basic bodies (punches) to change the shape of the forming surface at will, replacing traditional molds to achieve multi-point forming of plate parts, is a fundamental reform of the existing plate forming equipment. And innovation will have a huge impact on the technological progress of my country's machinery manufacturing industry.

发明内容Contents of the invention

本实用新型的目的在于改变传统的利用模具使板材成形的加工方式,提供一种可实现自动控制的以无模多点成形技术为基础的带有压边功能的板材多点成形装置。The purpose of this utility model is to change the traditional processing method of using a mold to form a plate, and provide a plate multi-point forming device with a blank-holding function based on a moldless multi-point forming technology that can realize automatic control.

本实用新型的上述目的是这样实现的,结合附图说明如下。The above-mentioned purpose of the utility model is achieved in this way, described as follows in conjunction with accompanying drawing.

板材无模多点成形装置由上下基本体控制单元群,调整机构,加载机构和机架组成,上下基本体群由多个可以调整的基本体和压边装置组成,基本体由调整机构调整可沿其轴向自由移动,并可在任意位置定位,压边装置装在上下基本体控制单元群的外围,压边装置采用多个液压缸,这些液压缸可以同时对压边圈施加压边,。The plateless multi-point forming device consists of an upper and lower basic body control unit group, an adjustment mechanism, a loading mechanism and a frame. The upper and lower basic body groups are composed of multiple adjustable basic bodies and blank holders. It can move freely along its axial direction and can be positioned at any position. The blank holder is installed on the periphery of the control unit group of the upper and lower basic bodies. The blank holder adopts multiple hydraulic cylinders, and these hydraulic cylinders can apply blank holder to the blank holder at the same time. .

所说的压边装置可以采用氮气缸或弹性材料。Said edge holding device can adopt nitrogen cylinder or elastic material.

所说的压边圈采用柔性或刚性压边圈。Said blank holder adopts flexible or rigid blank holder.

附图说明Description of drawings

下面结合附图所示实施例进一步说明本实用新型的具体内容及其工作过程。Below in conjunction with the embodiment shown in the accompanying drawings, further illustrate the specific content of the utility model and its working process.

图1是具有四柱式机架的板材无模多点成形装置的结构示意图;Fig. 1 is the structural representation of the plateless multi-point forming device with four-column frame;

图2是采用柔性压边圈的成形状态示意图;Fig. 2 is a schematic diagram of a forming state using a flexible blank holder;

图3是采用刚性压边圈的成形状态示意图;Fig. 3 is a schematic diagram of a forming state using a rigid blank holder;

图4是采用压边缸时的布置俯视图。Fig. 4 is a top view of the arrangement when the edge cylinder is used.

图中:1.下基本体控制单元群  2.下压边缸  3.成形工件  4.上基本体控制单元群  5.上压边缸  6.活动横梁  7.工作油缸  8.液压机架即上横梁  9.上压边圈  10.下压边圈11.上柔性压边圈  12.下柔性压边圈  13.上刚性压边圈  14.下刚性压边圈  15.冲头In the figure: 1. Lower basic body control unit group 2. Lower blank holder cylinder 3. Formed workpiece 4. Upper basic body control unit group 5. Upper blank holder cylinder 6. Movable beam 7. Working cylinder 8. Hydraulic frame is the upper beam 9. Upper binder ring 10. Lower binder ring 11. Upper flexible binder ring 12. Lower flexible binder ring 13. Upper rigid binder ring 14. Lower rigid binder ring 15. Punch

具体实施方式Detailed ways

下面结合附图所示实施例进一步说明本实用新型的具体内容及其工作过程。Below in conjunction with the embodiment shown in the accompanying drawings, further illustrate the specific content of the utility model and its working process.

参阅图1:板材无模多点成形装置,是由包括由下基本体控制单元群1和上基本体控制单元群4组成的上下基本体控制单元群,包括由下压边缸群2和上压边缸群5组成的上下压边装置,以及加载机构6、7和上下压边圈9、10。板材无模多点成型装置是由上下横梁通过四根圆柱连接到一起,活动横梁6在上下横梁之间的四根圆柱上滑动,四根圆柱起导向作用;上下基本群和在基本体四周布置的压边装置一起分别固定在两块大板上,上基本体群和大板固定在活动横梁6上随活动横梁6上下移动,下基本体群和大板一起固定在下横梁上。成形时,上基本体群和压边装置随活动横梁6向下移动,与固定在下横梁上的下基本体群对压使零件成形。Refer to Figure 1: The plateless multi-point forming device is composed of an upper and lower basic body control unit group composed of a lower basic body control unit group 1 and an upper basic body control unit group 4, including a lower blank holder cylinder group 2 and an upper basic body control unit group. The upper and lower blankholders composed of blankholder cylinder group 5, as well as loading mechanisms 6, 7 and upper and lower blankholder rings 9, 10. The plateless multi-point forming device is connected by the upper and lower beams through four columns, the movable beam 6 slides on the four columns between the upper and lower beams, and the four columns play a guiding role; the upper and lower basic groups and the basic body are arranged around the The blank holders are respectively fixed on two large plates, the upper basic body group and the large plate are fixed on the movable beam 6 and move up and down with the movable beam 6, and the lower basic body group and the large plate are fixed on the lower beam together. When forming, the upper basic body group and the blank holder move downward with the movable beam 6, and press against the lower basic body group fixed on the lower beam to form the part.

为了防止板材在成形过程中出现起皱等缺陷,在成形用的基本体四周加入一些成形前就可以对板材施加压力的压边装置,该装置可以由多个上下液压缸或氮气弹簧或弹性材料(如螺旋弹簧)组成,其对压边圈同时施加的非均匀分布的压边力可实现无级调节,压边圈可采用刚性或柔性结构。采用液压缸(或氮气弹簧)的作用原理参阅图2、3,布置方式参阅图4。通过改变压边圈的结构实现刚性压边(参阅图3)或柔性压边(参阅图2)。通过液压控制系统(或氮气压力控制系统)压力的调节,实现对压边圈压力的无级控制。In order to prevent defects such as wrinkling of the sheet during the forming process, some edge-holding devices that can exert pressure on the sheet before forming are added around the basic body for forming. This device can be composed of multiple upper and lower hydraulic cylinders or nitrogen springs or elastic materials. (such as a coil spring), the non-uniform distribution of the blank-holding force exerted on the blank-holding ring at the same time can realize stepless adjustment, and the blank-holding ring can adopt a rigid or flexible structure. Refer to Figures 2 and 3 for the working principle of the hydraulic cylinder (or nitrogen gas spring), and Figure 4 for the arrangement. Rigid blank holder (see Figure 3) or flexible blank holder (see Figure 2) can be realized by changing the structure of the blank holder ring. By adjusting the pressure of the hydraulic control system (or nitrogen pressure control system), the stepless control of the pressure of the blank holder is realized.

为了适应不同的板材零件的形状和成形方式的需要,上下基本体控制单元群数可以变化,压边缸数也可以变化。In order to meet the needs of different shapes and forming methods of plate parts, the number of upper and lower basic body control unit groups can be changed, and the number of blank holder cylinders can also be changed.

Claims (3)

1. non-mould multi-point shaping apparatus for plates is by element body control module group up and down, guiding mechanism, load maintainer and frame are formed, it is characterized in that the element body group is made up of a plurality of adjustable element bodies and flange fixing installation up and down, element body can axially be moved freely along it by the guiding mechanism adjustment, and can locate at an arbitrary position, flange fixing installation is contained in element body control module group's periphery up and down, flange fixing installation adopts a plurality of hydraulic cylinders, and these hydraulic cylinders can apply flanging to blank holder simultaneously.
2. by the described non-mould multi-point shaping apparatus for plates of claim 1, it is characterized in that said flange fixing installation can adopt nitrogen cylinder or elastomeric material.
3. by claim 1 or 3 described non-mould multi-point shaping apparatus for plates, it is characterized in that said blank holder adopts the flexibility or rigidity blank holder.
CN 02273508 2002-05-23 2002-05-23 Multiple spot shaper of plates Expired - Fee Related CN2548792Y (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101596563B (en) * 2009-07-03 2010-12-22 吉林大学 Plate stretch-forming machine
JP2012519594A (en) * 2009-03-12 2012-08-30 泰安市碩力液圧設備廠 Adjusting die plate material curved surface forming device with square ram
CN103433384A (en) * 2013-08-26 2013-12-11 北京理工大学 Controllable variable-temperature combined multiple-punch forming device for high-strength steel plates
CN104646475A (en) * 2015-03-05 2015-05-27 吉林大学 Multi-point forming method for whole aluminum alloy wall plate of aircraft
CN106180396A (en) * 2016-07-14 2016-12-07 中国商用飞机有限责任公司 Rigid die thin plate method of stretch forming based on multiple spot mould
CN106392891A (en) * 2016-10-13 2017-02-15 南京航空航天大学 Intelligent shot blasting processing equipment and working method thereof
CN108526279A (en) * 2018-07-19 2018-09-14 陈功鸿 A kind of electromechanical integration building mould stamping equipment
CN109304395A (en) * 2017-07-26 2019-02-05 福特全球技术公司 Methods to reduce tool marks in incremental forming
CN110552674A (en) * 2019-08-19 2019-12-10 河南工程学院 true triaxial contains microorganism coal body fracturing experimental apparatus
CN113458244A (en) * 2021-07-08 2021-10-01 江苏飞船股份有限公司 Multi-station precise full-automatic stamping device
CN114472665A (en) * 2021-12-29 2022-05-13 江苏聚双环新材料科技有限公司 Numerical control hot air pressing forming machine for metal plate
CN115703140A (en) * 2021-08-03 2023-02-17 马淑玲 Pipe orifice stamping and shaping device
US12271173B2 (en) 2021-11-25 2025-04-08 Jilin University External, numerically controlled, rapid reconfigurable surface mold and forming method thereof

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012519594A (en) * 2009-03-12 2012-08-30 泰安市碩力液圧設備廠 Adjusting die plate material curved surface forming device with square ram
CN101596563B (en) * 2009-07-03 2010-12-22 吉林大学 Plate stretch-forming machine
CN103433384A (en) * 2013-08-26 2013-12-11 北京理工大学 Controllable variable-temperature combined multiple-punch forming device for high-strength steel plates
CN103433384B (en) * 2013-08-26 2015-10-28 北京理工大学 The controlled combination of variable temperature of high strength steel plate many drifts building mortion
CN104646475A (en) * 2015-03-05 2015-05-27 吉林大学 Multi-point forming method for whole aluminum alloy wall plate of aircraft
CN104646475B (en) * 2015-03-05 2016-06-29 吉林大学 Aluminium alloy aircraft integral panel multi-point forming method
CN106180396B (en) * 2016-07-14 2019-03-05 中国商用飞机有限责任公司 Rigid die thin plate method of stretch forming based on multiple spot mold
CN106180396A (en) * 2016-07-14 2016-12-07 中国商用飞机有限责任公司 Rigid die thin plate method of stretch forming based on multiple spot mould
CN106392891A (en) * 2016-10-13 2017-02-15 南京航空航天大学 Intelligent shot blasting processing equipment and working method thereof
CN109304395A (en) * 2017-07-26 2019-02-05 福特全球技术公司 Methods to reduce tool marks in incremental forming
CN108526279A (en) * 2018-07-19 2018-09-14 陈功鸿 A kind of electromechanical integration building mould stamping equipment
CN110552674A (en) * 2019-08-19 2019-12-10 河南工程学院 true triaxial contains microorganism coal body fracturing experimental apparatus
CN113458244A (en) * 2021-07-08 2021-10-01 江苏飞船股份有限公司 Multi-station precise full-automatic stamping device
CN115703140A (en) * 2021-08-03 2023-02-17 马淑玲 Pipe orifice stamping and shaping device
CN115703140B (en) * 2021-08-03 2025-09-12 广州诺帆摩托车配件有限公司 A pipe fitting orifice stamping and shaping device
US12271173B2 (en) 2021-11-25 2025-04-08 Jilin University External, numerically controlled, rapid reconfigurable surface mold and forming method thereof
CN114472665A (en) * 2021-12-29 2022-05-13 江苏聚双环新材料科技有限公司 Numerical control hot air pressing forming machine for metal plate

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