CN105537410A - Single-point integral mould - Google Patents
Single-point integral mould Download PDFInfo
- Publication number
- CN105537410A CN105537410A CN201610042781.XA CN201610042781A CN105537410A CN 105537410 A CN105537410 A CN 105537410A CN 201610042781 A CN201610042781 A CN 201610042781A CN 105537410 A CN105537410 A CN 105537410A
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- China
- Prior art keywords
- point
- supporting plate
- mould
- spiral
- backup pad
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The invention relates to a single-point integral mould, and belongs to the field of mechanical engineering. The single-point integral mould consists of a plurality of single-point type supporting mechanisms, an upper supporting plate, a lower supporting plate, a vertical plate and a drive motor; each single-point type supporting mechanism is composed of a spiral up-down moving type ejector rod and a fixed type rotary drive handle; the single-point type supporting mechanisms are arranged in the form of a square matrix and a circular matrix at certain spacing to form a mould; a hole with inner threads is processed in the upper supporting plate; and a light hole is formed in the lower supporting plate. The mould enables the ejector rod to spirally ascend on the upper supporting plate through the motor and the rotation drive handle, so that different molded surfaces are formed. The single-point integral mould has the advantages that curved parts with different shapes can be continuously and efficiently processed; and meanwhile, curved surface of large boards can be processed, so that solid mould processing is avoided, and the cost for processing the curved parts with different shapes is saved.
Description
Technical field
The invention belongs to mechanical engineering field, be specifically related to a kind of single-point integral mould, for the shaping dies of profile surface sheet material.
Background technology
Curved-surface piece will play very important effect in fields such as Aero-Space, bullet train and surface ships, at present, in the processing of Sheet Metal Surface part, mainly have employed tangible mold be shaped, single-point shaping and rolling forming etc., with regard to current prior art, to batch production, thin plate curve generating etc. processing adopt above method still can, if but for larger surface, personalized, small lot, adopt above method not only inefficiency, and cost is high, the production cycle is long.
Retrieve domestic and international patent to find to adopt comprising of multi-point forming thought:
China Patent Publication No. 105127296, name is called a kind of upper mould device for plate three-dimensional curve generation, the invention discloses a kind of upper mould device for plate three-dimensional curve generation, the patrix element body regularly arranged by several forms, and described patrix element body comprises pressure head, gland, sleeve, base plate and piston cylinder; Described piston cylinder is fixing on the base mounting plate, and described piston cylinder top has plunger shaft hydraulic fluid port and rod end chamber hydraulic fluid port; Described pressure head has oscillating function, can freely swing around himself spherical part.The multiple spot element body of the swingable pressure head that the multi-point forming patrix of the swingable pressure head that the present invention adopts piston cylinder to drive is driven by several regularly arranged use piston cylinders forms.All element bodies are all fixed on inside and have on the base plate of oilhole, during element body work, the operating oil pressure of each piston cylinder is equal, thus it is equal to ensure that each element body acts on the power of plate each several part, thus reduce the risk occurring impression and ridging defect in plate forming process.The design of the swingable pressure head of element body of the present invention can improve the forming accuracy of plate shaping.
China Patent Publication No. 104646475, name is called aluminium alloy overall aircraft wallboard multi-point forming method, this manufacturing process the invention discloses plane aluminium alloy integral panel multi-point forming method, the aluminium alloy integral panel of band muscle is positioned over by the method can between the mould of multiple spot up and down of quick reconfiguration die face, filler is filled between rib, place cushion between wallboard and multiple spot mould, be progressively shaped with the aluminium alloy integral panel part of rib according to controllable deformation path to pressure mode with mould.The method has used the feature of restructural multiple spot die face fast tunable, can process have different geometries double-curved wallboard part with a set of equipment.Compared to traditional roll forming, press shaping die method, wallboard uniform force, can ensure forming quality, and compared to contour peening, age forming deflection is large, forming efficiency is high.The hyperbolicity overall aircraft wallboard that this invention can not only be used for different bead structures is shaped, and solves a difficult problem for large scale, the shaping of high rib integral panel, and can be applied in the manufacture of other large-scale band muscle curved surface part such as spacecraft, rocket.
China Patent Publication No. 102101363, open patent of invention name is called: a kind of multi-point formation apparatus for sheet material, this patent the present invention relates to a kind of multi-point formation apparatus for sheet material, it comprises a mould bases, is arranged on some seaming chuck presser unit of mould bases upper flat plate and some push-down head support units dull and stereotyped under being arranged on mould bases, described seaming chuck presser unit is made up of seaming chuck, spring, stroke adjustment assembly, seaming chuck is arranged in the locating hole of mould bases upper flat plate, and can move up and down along the axis in hole, spring fitting is between seaming chuck and mould bases upper flat plate; Described push-down head support unit is made up of push-down head, plunger and hydraulic cylinder, and hydraulic cylinder is fixed on the lower flat board of mould bases, and plunger is connected with push-down head.Profile surface of the present invention can form arbitrarily and adjustment mode is easy, also no longer need to adjust in real time any element in forming process, all the time there is stable, uniform normal pressure to act on plate, form effective Normal Constraint, can effectively suppress plate wrinkling.It is rational in infrastructure, and operation uses simple, and reliable operation is a kind of desirable multi-point formation apparatus for sheet material.
China Patent Publication No. in 2014: 102248053, patent is called: the multi-point formation apparatus for sheet material with crease resistant functions, the invention discloses a kind of multi-point formation apparatus for sheet material with crease resistant functions, relate to a kind of plastic working equipment be shaped for Sheet Metal Surface, belong to mechanical engineering field.This device is primarily of shape adjusting unit (1), material folding unit (2), unit fixed head (4) and load maintainer composition, it is characterized in that shape adjusting unit (1) and material folding unit (2) are staggered, multiple adjustable for height shape adjusting unit (1) changes its enveloping surface shape by Tiao Xing mechanism, replace conventional entity mould, the material folding unit (2) of multiple passive displacement, by back pressure effect clamping plate, replaces blank body.Wrinkle when this device can suppress sheet material forming and resilience, and can be used for the complex outline curved-surface piece of shaping different size, save the trimming operation after shaping, improve the utilization rate of plate.
China Patent Publication No. 103878228 in 2014, discloses patent of invention name and is called: sheet material flexible multipoint forming device, and this invention relates to a kind of sheet material flexible multipoint forming device, and comprising: hydraulic container, hydraulic container has opening; Flexible membrane, is arranged on opening part, and the inner sealing of hydraulic container is formed hydraulic cavities by flexible membrane; Pressure regulating unit, with hydraulic chamber into communication; Multiple presser unit, relative flexibility diaphragm is arranged actively; Multiple presser unit is moved to the direction of flexible membrane, thus by the sheet material to be formed that is arranged between flexible membrane and presser unit along with flexible membrane is to the distortion deform in same pace in hydraulic cavities, until sheet material to be formed forms predetermined shape.Because flexible membrane of the present invention can provide the real-time, tunable and uniform normal force matched, be treated as based plate and form effective Normal Constraint, essentially eliminate the suspension area in carved punched forming process, can effectively suppress plate wrinkling.Workpiece surface quality after shaping is good, thickness even, without defects such as impressions.
Within 2002, China Patent Publication No. 1338367 discloses a kind of non-mould multi-point shaping apparatus for plates, this device is mainly by element body group, guiding mechanism, loading section forms, element body group is made up of multiple separate drift, drift can move along its axis, and is adjusted by guiding mechanism.Guiding mechanism one is made up of pressure regulation electromagnet and flexible chuck, for adjusting drift displacement; Another kind is made up of hydraulic cylinder and reversal valve, and it not only adjusts the displacement of drift, can also adjust the speed of drift.The device of these two kinds of guiding mechanisms is adopted to form multi-point die device and multi-point press device respectively.
Summary of the invention
The invention provides a kind of single-point integral mould, its object is to, for curved-surface piece processing provides a kind of mould, have employed this mould and be not only conducive to improving forming efficiency and forming accuracy, can also cut down finished cost.
The technical scheme that the present invention takes is, by multiple single-point type supporting mechanism, and upper backup pad, lower supporting plate, riser and drive motors composition;
Described single-point type supporting mechanism moves up and down formula push rod by spiral and stationary rotary driving handle forms, single-point type supporting mechanism is formed mould with certain spacing squarely matrix and the arrangement of circular matrix, described upper backup pad is processed with tapped hole, and lower supporting plate is with unthreaded hole.
Spiral of the present invention moves up and down formula push rod top and is divided into screwed cylinder, the solid of the latter half to be at least one face be plane.
Spiral of the present invention moves up and down the screwed cylinder of upper part of formula push rod and the tapped hole of upper backup pad forms spiral or descending motion is secondary.Revolute pair is formed between stationary rotary driving handle of the present invention and lower supporting plate.
The drive motors of driving stationary rotary driving handle of the present invention is arranged on lower supporting plate.
Upper backup pad of the present invention is connected by riser with lower supporting plate.
The size that single-point integral mould of the present invention bears pressure is by upper backup pad and can move up and down formula push rod and determine by spiral.
The present invention is compared with above retrieved patent: although be technically all make use of multiple spot thought to form mould, and meet the demand of different curve part to profile by adjustment multiple spot, but with the device main distinction of this patent be, patents all is above all have employed square drift, and the heart portion of square drift is threaded hole, be connected with screw rod by screwed hole, make to put body by the screw thread rotated below to move up and down, and the maximum difference of this patent and feature have employed with externally threaded cylinder, cylinder not only can independently move up and down, simultaneously can independent processing work.That is, a drift or once row drift can processing work.Secondly, above patent is different from this patent is also that the application's patent have employed a upper backup pad, can strengthen each cylinder strength like this, and cylinder is not interdependent mutually simultaneously, there is not lodging phenomenon when processing work, and the multiple spot drift of the above patent depends on each other for existence, adopt dense arrangement, after adjusting profile, upper die and lower die load, drift is lodged, thus the shape changing profile makes the surface accuracy of workpiece to be machined reduce, the essence defect of this mainly above patent causes, it is square that its defect is that all drifts have employed, it mutually must to be nestled and to move up and down, if allow it move, certain gap must be kept between it, simultaneously all drifts all will rely on the constraint of the coaming plate of outermost that multiple spot mould could be kept can not to produce larger lodging in stress.
Single-point Collapsible structure is used for integral mould by the present invention, for processing by thin plate to slab, processes for difform curved-surface piece simultaneously.Have and once manufacture, the nonexpondable feature of different structure, simultaneously for greatly enhancing part, adopting multistep to be shaped and just can complete.
Advantage of the present invention have employed with externally threaded cylinder, and cylinder not only can independently move up and down, simultaneously can independent processing work.Secondly, present invention employs a upper backup pad, can strengthen each cylinder strength like this, cylinder is not interdependent mutually simultaneously, there is not lodging phenomenon when processing work; By the present invention, various difform curved-surface piece can be processed by continuous high-efficient, can be implemented in the Machining of Curved Surface of large-sized sheet material simultaneously, avoid tangible mold to process, cost-saving for meeting the processing of difformity curved-surface piece.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 a is the structural representation of single-point type supporting mechanism of the present invention;
Fig. 2 b is the A-A sectional view of Fig. 2 a;
Fig. 3 is the structural representation of upper backup pad of the present invention;
Fig. 4 is the structural representation of lower supporting plate of the present invention;
In figure: single-point type supporting mechanism 1, upper backup pad 2, lower supporting plate 3, riser 4, drive motors 5, spiral moves up and down formula push rod 6, stationary rotary driving handle 7, the hole 8 of internal thread, unthreaded hole 9.
Detailed description of the invention
Consult shown in Fig. 1, by multiple single-point type supporting mechanism 1, upper backup pad 2, lower supporting plate 3, riser 4 and drive motors 5 form;
Described single-point type supporting mechanism 1 moves up and down formula push rod 6 by spiral and stationary rotary driving handle 7 forms, and single-point type supporting mechanism 1 is formed mould with certain spacing squarely matrix and the arrangement of circular matrix; Described upper backup pad is processed with tapped hole 8, lower supporting plate is with unthreaded hole 9;
Described can to move up and down formula push rod 6 top and be divided into screwed cylinder by spiral, the solid of the latter half to be at least one face be plane;
Described spiral moves up and down the screwed cylinder of upper part of formula push rod 6 and the tapped hole 8 of upper backup pad forms spiral or descending motion is secondary;
Revolute pair is formed between described stationary rotary driving handle 7 and lower supporting plate 3;
The drive motors 5 of described driving stationary rotary driving handle 7 is arranged on lower supporting plate 3;
Described upper backup pad 2 is connected by riser 4 with lower supporting plate 3;
The size that single-point integral mould bears pressure moves up and down formula push rod 6 by upper backup pad 2 and spiral and determines.
Fig. 2 a provides single-point type support machine composition, by rotating stationary rotary driving handle 7, and impel spiral to move up and down formula push rod 6 spiral and decline on upper backup pad 2, simultaneously Fig. 2 b gives and rotates stationary rotary driving handle 7 and move up and down formula push rod 6 with spiral and adopt square drive.
Fig. 3 is upper backup pad schematic diagram, and the hole 8 of internal thread not only can be fixed spiral and move up and down formula push rod 6 but also spiral can be impelled to move up and down formula push rod 6 spiral escalation or decline.
Fig. 4 is lower supporting plate schematic diagram, and unthreaded hole 9 and stationary rotary driving handle 7 form revolute pair.
Clearly, above description and the content shown in accompanying drawing all should be understood to be exemplary, and not mean limitation of the present invention.To those skilled in the art, obviously can move up and down formula push rod 6 the latter half and be designed to square by spiral on basis of the present invention, triangle, or it is semicircle, although A-A only gives a kind of square drive arrangement form exemplarily property example in description, for a person skilled in the art, can select to have the geometry of a plane at least as type of belt drive, etc.Obviously, these change shape or amendment all should be within the scope of the present invention.
Claims (7)
1. a single-point integral mould, by multiple single-point type supporting mechanism, upper backup pad, lower supporting plate, riser and drive motors composition, is characterized in that: described single-point type supporting mechanism moves up and down formula push rod by spiral and stationary rotary driving handle forms, and single-point type supporting mechanism is formed mould with certain spacing squarely matrix and the arrangement of circular matrix, described upper backup pad is processed with tapped hole, and lower supporting plate is with unthreaded hole.
2. a kind of single-point integral mould according to claim 1, is characterized in that: described spiral moves up and down formula push rod top and is divided into screwed cylinder, the solid of the latter half to be at least one face be plane.
3. a kind of single-point integral mould according to claim 2, is characterized in that: described spiral moves up and down the screwed cylinder of upper part of formula push rod and the tapped hole of upper backup pad forms spiral or descending motion is secondary.
4. a kind of single-point integral mould according to claim 1, is characterized in that: form revolute pair between described stationary rotary driving handle and lower supporting plate.
5. a kind of single-point integral mould according to claim 1, is characterized in that: the drive motors of described driving stationary rotary driving handle is arranged on lower supporting plate.
6. a kind of single-point integral mould according to claim 1, is characterized in that: described upper backup pad is connected by riser with lower supporting plate.
7. a kind of single-point integral mould according to claim 1, is characterized in that: the size of bearing pressure is by upper backup pad and can move up and down formula push rod and determine by spiral.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610042781.XA CN105537410B (en) | 2016-01-22 | 2016-01-22 | A kind of single-point integral mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610042781.XA CN105537410B (en) | 2016-01-22 | 2016-01-22 | A kind of single-point integral mould |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105537410A true CN105537410A (en) | 2016-05-04 |
| CN105537410B CN105537410B (en) | 2017-07-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610042781.XA Expired - Fee Related CN105537410B (en) | 2016-01-22 | 2016-01-22 | A kind of single-point integral mould |
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| Country | Link |
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| CN (1) | CN105537410B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105834307A (en) * | 2016-05-17 | 2016-08-10 | 江苏大学 | Metal sheet coordinate grid punching mold |
| CN106392891A (en) * | 2016-10-13 | 2017-02-15 | 南京航空航天大学 | Intelligent shot blasting processing equipment and working method thereof |
| CN107282774A (en) * | 2017-07-07 | 2017-10-24 | 宁波港瑞汽车零部件有限公司 | A kind of bending machine mould |
| CN107309302A (en) * | 2017-07-07 | 2017-11-03 | 宁波港瑞汽车零部件有限公司 | A kind of bending machine |
| CN108555089A (en) * | 2018-06-11 | 2018-09-21 | 武汉船舶职业技术学院 | Three-dimension curved surface molding machine |
| CN109226425A (en) * | 2018-11-13 | 2019-01-18 | 中南大学 | A kind of part single-point manufacturing process of aluminum alloy strip part deep cooling |
| CN109351858A (en) * | 2018-10-03 | 2019-02-19 | 吉林大学 | One kind can the pairs of compression mould of inter-embedding type adjusting type face single point set |
| WO2022007229A1 (en) * | 2020-07-10 | 2022-01-13 | 江苏东曌建筑产业创新发展研究院有限公司 | Hyperboloidal template forming machine and method for using same |
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| CN1385299A (en) * | 2002-05-23 | 2002-12-18 | 吉林大学 | Multi-point formation apparatus for sheet material |
| CN201244624Y (en) * | 2008-08-18 | 2009-05-27 | 吉林大学 | Sectional type multi-point shape adjusting device for three-dimensional curve generation of sheet material |
| CN102101363A (en) * | 2010-12-24 | 2011-06-22 | 哈尔滨工业大学（威海） | Multi-point forming device for plate |
| CN102135224A (en) * | 2011-03-23 | 2011-07-27 | 吉林大学 | Multi-point shape-adjusting device |
| KR101129496B1 (en) * | 2008-12-26 | 2012-03-28 | 주식회사 포스코 | Apparatus and method for forming panel |
| CN105013946A (en) * | 2015-06-16 | 2015-11-04 | 常州工学院 | Installing structure of multi-point forming punch and height adjustment mechanical arm thereof |
| CN205519228U (en) * | 2016-01-22 | 2016-08-31 | 吉林大学 | Single -point collection moulding utensil |
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2016
- 2016-01-22 CN CN201610042781.XA patent/CN105537410B/en not_active Expired - Fee Related
Patent Citations (7)
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| CN1385299A (en) * | 2002-05-23 | 2002-12-18 | 吉林大学 | Multi-point formation apparatus for sheet material |
| CN201244624Y (en) * | 2008-08-18 | 2009-05-27 | 吉林大学 | Sectional type multi-point shape adjusting device for three-dimensional curve generation of sheet material |
| KR101129496B1 (en) * | 2008-12-26 | 2012-03-28 | 주식회사 포스코 | Apparatus and method for forming panel |
| CN102101363A (en) * | 2010-12-24 | 2011-06-22 | 哈尔滨工业大学（威海） | Multi-point forming device for plate |
| CN102135224A (en) * | 2011-03-23 | 2011-07-27 | 吉林大学 | Multi-point shape-adjusting device |
| CN105013946A (en) * | 2015-06-16 | 2015-11-04 | 常州工学院 | Installing structure of multi-point forming punch and height adjustment mechanical arm thereof |
| CN205519228U (en) * | 2016-01-22 | 2016-08-31 | 吉林大学 | Single -point collection moulding utensil |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105834307A (en) * | 2016-05-17 | 2016-08-10 | 江苏大学 | Metal sheet coordinate grid punching mold |
| CN105834307B (en) * | 2016-05-17 | 2018-04-24 | 江苏大学 | Sheet metal coordinate grid stamping die |
| CN106392891A (en) * | 2016-10-13 | 2017-02-15 | 南京航空航天大学 | Intelligent shot blasting processing equipment and working method thereof |
| CN107282774A (en) * | 2017-07-07 | 2017-10-24 | 宁波港瑞汽车零部件有限公司 | A kind of bending machine mould |
| CN107309302A (en) * | 2017-07-07 | 2017-11-03 | 宁波港瑞汽车零部件有限公司 | A kind of bending machine |
| CN107309302B (en) * | 2017-07-07 | 2023-09-01 | 宁波横河精密工业股份有限公司 | Bending machine |
| CN108555089A (en) * | 2018-06-11 | 2018-09-21 | 武汉船舶职业技术学院 | Three-dimension curved surface molding machine |
| CN108555089B (en) * | 2018-06-11 | 2023-05-12 | 武汉船舶职业技术学院 | Three-dimensional curved surface forming device |
| CN109351858A (en) * | 2018-10-03 | 2019-02-19 | 吉林大学 | One kind can the pairs of compression mould of inter-embedding type adjusting type face single point set |
| CN109351858B (en) * | 2018-10-03 | 2023-11-17 | 吉林大学 | But integrated pressure die utensil that is pressed of mutual embedded adjustment profile single point |
| CN109226425A (en) * | 2018-11-13 | 2019-01-18 | 中南大学 | A kind of part single-point manufacturing process of aluminum alloy strip part deep cooling |
| WO2022007229A1 (en) * | 2020-07-10 | 2022-01-13 | 江苏东曌建筑产业创新发展研究院有限公司 | Hyperboloidal template forming machine and method for using same |
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| CN105537410B (en) | 2017-07-21 |
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