CN106392049B - Used in aluminium alloy casting is wirelessly transferred casting ladle - Google Patents
Used in aluminium alloy casting is wirelessly transferred casting ladle Download PDFInfo
- Publication number
- CN106392049B CN106392049B CN201610406412.4A CN201610406412A CN106392049B CN 106392049 B CN106392049 B CN 106392049B CN 201610406412 A CN201610406412 A CN 201610406412A CN 106392049 B CN106392049 B CN 106392049B
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- Prior art keywords
- casting ladle
- casting
- pouring
- temperature
- signal
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/04—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like tiltable
- B22D41/05—Tea-pot spout ladles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/02—Linings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Measuring Temperature Or Quantity Of Heat (AREA)
Abstract
The present invention provides used in aluminium alloy casting to be wirelessly transferred casting ladle.Pouring mouth is equipped in the side of casting ladle, upper cover is equipped with by shaft on the upside of casting ladle, two drive caps are equipped in upper cover lower part, two drive caps are filled with lightweight pouring material, it is successively arranged high nitrogen composite ceramic brick from the inside to surface on pouring containment wall, thermal-insulating leakage-resistant layer, light-weight insulating brick and insulating layer, composition pours backpack body, and casting ladle bottom is poured using castable, and steel sheet metal shell is equipped on the outside of castable, liquid storage tank is equipped in casting ladle body, it is equipped with inlet on liquid storage tank top, a pair of of pin is housed in the external side of casting ladle, wireless induction thermocouple is housed on pouring backpack body.The advantages of present invention is wirelessly transferred casting ladle, has heat insulation effect good, structurally reasonable, can improve significantly the quality of aluminum products.And time saving, simple, not viscous aluminium is not fallen off, high temperature resistant, long service life pollution-free to molten aluminum, energy conservation and environmental protection.It is suitable for being used as used in aluminium alloy casting wireless transmission casting ladle.
Description
Technical field
In order to realize that casting ladle is more first evolved, intelligent, fork truck is used cooperatively with casting ladle, more rapidly, convenient, and the present invention provides
Used in aluminium alloy casting is wirelessly transferred casting ladle.
Background technique
As the application of hi-tech manufacturing and transport service constantly increases, even more occupy very important economic status.And
The qualification rate of alloy product quality is influenced by aluminum water holding furnace deeply.Metal casting need to use heating fusing, when progress aluminum casting
When processing, cast in the molten metal mold to be implanted after fusing.During molten metal storage, environment temperature will receive
Influence, cool down at any time, or even solidification, there is presently no the temperature that more effective way and equipment keep molten metal, thus raw
Produce low efficiency.
Summary of the invention
In order to realize the wireless transmission of casting ladle, the present invention provides used in aluminium alloy casting to be wirelessly transferred casting ladle.The casting ladle is logical
The curve transmission design for crossing casting ladle, solves the technical issues of casting ladle is wirelessly transferred.
In order to solve the above problem, the present invention provides used in aluminium alloy casting wireless transmitting system casting ladle, which can be effective
Temperature in liquid storage tank is kept, guarantees the mobility of aluminum water, improves the quality of production and efficiency of casting.Casting ladle is wirelessly transferred through wireless
Incude thermocouple and issue signal, is input to temperature detecting point, using analog quantity signal, transmits signals to two by gateway
Thus different fork truck receiving points can realize automatic transmission casting ladle, transport aluminum water.
The solution adopted by the present invention to solve the technical problem is that:
It is equipped with pouring mouth in the side of casting ladle, upper cover is equipped with by shaft on the upside of casting ladle, is equipped with two in upper cover lower part
Lid, two drive caps are filled with lightweight pouring material, are successively arranged high nitrogen composite ceramic brick, thermal-insulating leakage-resistant from the inside to surface on pouring containment wall
Layer, light-weight insulating brick and insulating layer, composition pour backpack body, and casting ladle bottom is poured using castable, is equipped on the outside of castable
Steel sheet metal shell is equipped with liquid storage tank in casting ladle body, inlet is equipped on liquid storage tank top, in the external side of casting ladle equipped with a pair
Pin is equipped with wireless induction thermocouple on pouring backpack body.
Wireless induction thermocouple is embedded in aluminum water casting ladle liquid storage tank, is input to temperature detecting point, temperature in real-time monitoring casting ladle
Signal use is divided into two converter conversion, two tunnels of DX80 node acquisition is used after conversion using analog quantity signal by degree
Signal is sent to gateway, is sent signal to two different fork truck receiving points by gateway, in addition steel sheet metal shell inlays pin, fork
Vehicle can be automatically inserted at pin transfer aluminum water casting ladle to casting.Each fork truck receiving point setting acquisition 4-20mA signal is transported to control
Warm instrument, temperature control instrument are converted into temperature value by computer and are shown to screen window；The upper limit, lower limit report is arranged in temperature control instrument
It is alert, when temperature is higher or lower than alarm absolute value, alarm signal can be issued, notifies to grasp by alarm signal by buzzer sound
Author.
Good effect, compared with existing casting ladle, the present invention is wirelessly transferred casting ladle, has heat insulation effect good, structurally reasonable,
The advantage of the quality of aluminum products can be improved significantly.And time saving, simple, not viscous aluminium, do not fall off, high temperature resistant, to molten aluminum without appointing
What is polluted, and has the characteristics that long service life and energy conservation and environmental protection.It is suitable for being used as used in aluminium alloy casting wireless transmission casting ladle.
Detailed description of the invention
Fig. 1 is cross-sectional view of the present invention；
Fig. 2 is top view of the present invention.
In figure, 1. pouring mouths, 2. upper covers, 3. 2 drive caps, 4. shafts, 5. high nitrogen composite ceramic bricks, 6. thermal-insulating leakage-resistant layers, 7. is light
Vacuum brick, 8. insulating layers, 9. castables, 10. pins, 11. wireless induction thermocouples, 12. liquid storage tanks, 13. inlets, 14.
Lightweight pouring material, 15. steel sheet metal shells.
Specific embodiment
It is equipped with pouring mouth 1 in the side of casting ladle, upper cover 2 is equipped with by shaft 4 on the upside of casting ladle, is equipped with two in upper cover lower part
Drive cap 3, two drive caps are filled with lightweight pouring material 14, are successively arranged high nitrogen composite ceramic brick 5 from the inside to surface on pouring containment wall, heat preservation
Impervious barrier 6, light-weight insulating brick 7 and insulating layer 8, composition pour backpack body, and casting ladle bottom is poured using castable 9, in castable
Outside is equipped with steel sheet metal shell 15, and liquid storage tank 12 is equipped in casting ladle body, inlet 13 is equipped on liquid storage tank top, in casting ladle
External side is equipped with a pair of of pin 10, and wireless induction thermocouple 11 is housed on pouring backpack body.
Wireless induction thermocouple is embedded in aluminum water casting ladle liquid storage tank, is input to temperature detecting point, temperature in real-time monitoring casting ladle
Signal use is divided into two converter conversion, two tunnels of DX80 node acquisition is used after conversion using analog quantity signal by degree
Signal is sent to gateway, is sent signal to two different fork truck receiving points by gateway, in addition steel sheet metal shell inlays pin, fork
Vehicle can be automatically inserted at pin transfer aluminum water casting ladle to casting.Each fork truck receiving point setting acquisition 4-20mA signal is transported to control
Warm instrument, temperature control instrument are converted into temperature value by computer and are shown to screen window；The upper limit, lower limit report is arranged in temperature control instrument
It is alert, when temperature is higher or lower than alarm absolute value, alarm signal can be issued, notifies to grasp by alarm signal by buzzer sound
Author.
The course of work:
1) it is wirelessly transferred, analog quantity signal can be carried out to equipment, fork truck can be reminded to start to work in time, improved
Working efficiency saves the time.
2) it is transmitted using wireless device, accurately controls temperature, it is ensured that equipment is safe and reliable to operation.
3) thermocouple detects casting ladle temperature, reaches temperature detecting point, signal can be reached gateway, be transmitted signal by gateway
To fork truck receiving point, acquisition is eventually passed through, conversion signal is transported to screen display window.
Claims (1)
1. used in aluminium alloy casting is wirelessly transferred casting ladle, it is equipped with pouring mouth (1) in the side of casting ladle, passes through shaft (4) on the upside of casting ladle
Upper cover (2) are installed, are equipped with liquid storage tank (12) in casting ladle body, inlet (13) are equipped on liquid storage tank top, in castable (9)
Outside is equipped with steel sheet metal shell (15), and a pair of of pin (10) is housed in the external side of casting ladle, it is characterized in that:
Two drive caps (3) are equipped in upper cover lower part, two drive caps are filled with lightweight pouring material (14), on pouring containment wall from the inside to surface successively
Equipped with high nitrogen composite ceramic brick (5), thermal-insulating leakage-resistant layer (6), light-weight insulating brick (7) and insulating layer (8), composition pours backpack body, casting ladle
Bottom is poured using castable, and wireless induction thermocouple (11) are housed on pouring backpack body；
Wireless induction thermocouple is embedded in aluminum water casting ladle liquid storage tank, is embedded into temperature detecting point, temperature in real-time monitoring casting ladle makes
Two road signals are acquired using DX80 node after conversion and are passed using the converter conversion signal that is divided into two with analog quantity signal
It send to gateway, is sent signal to two different fork truck receiving points by gateway, in addition steel sheet metal shell inlays pin, and fork truck can be certainly
At dynamic insertion pin transfer aluminum water casting ladle to casting, each fork truck receiving point setting acquisition 4~20mA signal is transported to temperature controller
Table, temperature control instrument are converted into temperature value by computer and are shown to screen window；The upper limit, lower limit alarm is arranged in temperature control instrument, when
When temperature is higher or lower than alarm absolute value, alarm signal is issued, alarm signal is notified by operator by buzzer sound.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610406412.4A CN106392049B (en) | 2016-06-12 | 2016-06-12 | Used in aluminium alloy casting is wirelessly transferred casting ladle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610406412.4A CN106392049B (en) | 2016-06-12 | 2016-06-12 | Used in aluminium alloy casting is wirelessly transferred casting ladle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106392049A CN106392049A (en) | 2017-02-15 |
| CN106392049B true CN106392049B (en) | 2019-02-15 |
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ID=58005522
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610406412.4A Active CN106392049B (en) | 2016-06-12 | 2016-06-12 | Used in aluminium alloy casting is wirelessly transferred casting ladle |
Country Status (1)
| Country | Link |
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| CN (1) | CN106392049B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109343449A (en) * | 2018-09-27 | 2019-02-15 | 天津德通电气股份有限公司 | A kind of coal preparation plant's sluice control system and method based on frequency hop spread spectrum |
| CN110918963A (en) * | 2019-10-31 | 2020-03-27 | 成都新航工业科技有限公司 | Casting ladle and casting equipment |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201300205Y (en) * | 2008-09-24 | 2009-09-02 | 上海大学 | Intelligent temperature-control sprue cup device |
| CH702754A2 (en) * | 2010-02-19 | 2011-08-31 | Stopinc Ag | Monitoring device for a sliding closure, a Giessrohrwechsler or the like on a metallurgical vessel. |
| CN202763029U (en) * | 2012-09-11 | 2013-03-06 | 石家庄金刚凯源动力科技有限公司 | Transferring casting ladle of piston molten aluminum |
| CN104625034A (en) * | 2013-11-13 | 2015-05-20 | 江苏凯特汽车部件有限公司 | Transfer bag for automobile aluminum alloy wheel low-pressure casting |
| EP2921564A1 (en) * | 2014-03-20 | 2015-09-23 | Siemens VAI Metals Technologies GmbH | Metallurgical container |
| CN203853543U (en) * | 2014-06-06 | 2014-10-01 | 泉州讯捷计算机服务有限公司 | Hot metal ladle |
| CN104928508A (en) * | 2015-07-22 | 2015-09-23 | 丹阳荣嘉精密机械有限公司 | Aluminium alloy melting technology |
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2016
- 2016-06-12 CN CN201610406412.4A patent/CN106392049B/en active Active
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| CN106392049A (en) | 2017-02-15 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: Yanshan Liaoning 125205 Huludao province Liaoning city Suizhong County East River area A East Road, No. 11 Applicant after: LIAONING YIFEI TECHNOLOGY CO., LTD. Applicant after: Jiangsu Yifei Data Technology Co. Ltd. Address before: Yanshan Liaoning 125205 Huludao province Liaoning city Suizhong County East River area A East Road, No. 11 Applicant before: LIAONING YIFEI TECHNOLOGY CO., LTD. Applicant before: Wuxi Longshan Technology Co., Ltd. |
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| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 125205 No. 11, east section of Yanshan Road, A District, East Dai River New District, Suizhong, Huludao, Liaoning. Applicant after: LIAONING YIFEI TECHNOLOGY CO., LTD. Applicant after: Jiangsu new IFI Technology Co., Ltd. Address before: 125205 No. 11, east section of Yanshan Road, A District, East Dai River New District, Suizhong, Huludao, Liaoning. Applicant before: LIAONING YIFEI TECHNOLOGY CO., LTD. Applicant before: Jiangsu Yifei Data Technology Co. Ltd. |
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