CN109343449A - A kind of coal preparation plant's sluice control system and method based on frequency hop spread spectrum - Google Patents

A kind of coal preparation plant's sluice control system and method based on frequency hop spread spectrum Download PDF

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Publication number
CN109343449A
CN109343449A CN201811146310.9A CN201811146310A CN109343449A CN 109343449 A CN109343449 A CN 109343449A CN 201811146310 A CN201811146310 A CN 201811146310A CN 109343449 A CN109343449 A CN 109343449A
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CN
China
Prior art keywords
gate
opening degree
control system
radio node
hmi
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811146310.9A
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Chinese (zh)
Inventor
张振
杨洲旭
曹鹰
杨成龙
朱同勋
王涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Detong Electric Ltd By Share Ltd
Original Assignee
Tianjin Detong Electric Ltd By Share Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Detong Electric Ltd By Share Ltd filed Critical Tianjin Detong Electric Ltd By Share Ltd
Priority to CN201811146310.9A priority Critical patent/CN109343449A/en
Publication of CN109343449A publication Critical patent/CN109343449A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/054Input/output
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04BTRANSMISSION
    • H04B1/00Details of transmission systems, not covered by a single one of groups H04B3/00 - H04B13/00; Details of transmission systems not characterised by the medium used for transmission
    • H04B1/69Spread spectrum techniques
    • H04B1/713Spread spectrum techniques using frequency hopping
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/10Plc systems
    • G05B2219/11Plc I-O input output
    • G05B2219/1161Signal processing, detect or deliver analog signals

Abstract

The present invention relates to coal preparation plant's gate control technology fields, more particularly to a kind of coal preparation plant's sluice control system and method based on frequency hop spread spectrum, coal preparation plant's sluice control system includes: gate, the valve is equipped with valve switch, position of strobe detection device, setting corresponding with gate, and connect DX80 radio node module, for detecting the practical opening degree of gate, and it sends the practical opening degree analog signal of gate and gives transmission DX80 radio node module, motor, folding for regulating gate, and it is electrically connected the gate, DX80 radio node module, for receiving the practical opening degree analog signal of gate of position of strobe detection device transmission, and the practical opening degree analog signal of gate is sent to PLC analog quantity conversion module, and receive the motor rotation control simulation of PLC analog quantity conversion module transmission Signal.By wireless spread spectrum frequency hopping, reduce the laying amount of coal preparation plant's gate wiring, flashboard aperture can be automatically adjusted according to the actual condition of production.

Description

A kind of coal preparation plant's sluice control system and method based on frequency hop spread spectrum
Technical field
The present invention relates to coal preparation plant's gate control technology field more particularly to a kind of coal preparation plants based on frequency hop spread spectrum Sluice control system and method.
Background technique
Coal washing is an indispensable process of coal deep processing, and coal washing is exactly to reject the impurity in raw coal, or incite somebody to action Fat coal and low-grade coal carry out a kind of disaggregatedly industrial handicraft.
During coal washing, gate is often used, and existing coal preparation plant's gate mainly passes through with centralized-control center A variety of cables be transmission medium, although having many advantages, such as that stability is strong, speed is fast, highly-safe, there is wiring complexity, Construction is not easy, higher cost, safeguards that inconvenient, equipment is difficult to the defects of extending.
It reaches position in addition, existing coal preparation plant's gate only has or closes two states in place, product quality cannot achieve Control very well, when needing to change control mode, needs special messenger to be manually operated.
Summary of the invention
In consideration of it, the present invention proposes a kind of coal preparation plant's sluice control system and method based on frequency hop spread spectrum, pass through Wireless spread spectrum frequency hopping solves existing coal preparation plant's gate wiring complexity, can not be adjusted automatically according to the actual condition of production The problem of saving flashboard aperture.
In order to achieve the above object, technical scheme is as follows:
A kind of coal preparation plant's sluice control system based on frequency hop spread spectrum, comprising:
Gate, the valve are equipped with knife switch;
Position of strobe detection device, setting corresponding with gate, and DX80 radio node module is connected, for detecting gate Practical opening degree, and send the practical opening degree analog signal of gate and give transmission DX80 radio node module;
Motor for the folding of regulating gate, and is electrically connected the gate;
DX80 radio node module, the practical opening degree simulation letter of gate for receiving the transmission of position of strobe detection device Number, and the practical opening degree analog signal of gate is sent to PLC analog quantity conversion module, and receive PLC analog quantity conversion module The motor rotation control analog signal of transmission, and motor control analog signal is sent to motor;
PLC analog quantity conversion module connects DX80 radio node module and HMI centralized control system, is used for gate Practical opening degree analog signal is converted into the practical opening degree digital signal of gate and is sent to HMI centralized control system, while can connect The motor rotation control digital signal that HMI centralized control system is sent is received, and motor is rotated into control digital signal and is converted into electricity DX80 radio node module is given in machine rotation control analog signal, output;
HMI centralized control system, including the collection control interface HMI, connect PLC analog quantity conversion module, in Ji Kong HMI circle Face sets gatage pre-set parameter, and controls the practical opening degree of HMI interface display gate in collection.
Preferably, the position of strobe detection device is LTF laser range sensor.
Preferably, the DX80 radio node module includes transmitter, receiver, the transmitter includes DX80 wireless Node transmitter 1, DX80 radio network gateway transmitter 2, the receiver include that DX80 radio network gateway receiver 1, DX80 are wirelessly saved Point receiver 2.
Preferably, the DX80 radio node transmitter 1 connects position of strobe detection device, the DX80 radio network gateway Receiver 1, DX80 radio network gateway transmitter 2 are separately connected PLC analog quantity conversion module, the DX80 radio node receiver 2 Connect motor.
Preferably, the DX80 radio node transmitter 1 passes through wireless signal phase with DX80 radio network gateway receiver 1 Even, DX80 radio network gateway transmitter 2 is connected with DX80 radio node receiver 2 by wireless signal.
Coal preparation plant's gate control method based on frequency hop spread spectrum that the present invention also provides a kind of, comprising:
In the collection control HMI interface setting aperture parameter preset setting value of HMI centralized control system;
Start valve switch;
HMI centralized control system sends motor rotation control digital signal and gives PLC analog quantity conversion module, is simulated by PLC Motor is rotated control digital signal and is converted into motor rotation control analog signal by amount conversion module, and motor is rotated control mould Quasi- signal is sent to DX80 radio network gateway transmitter 2;
Motor is rotated into control analog signal by DX80 radio network gateway transmitter 2 and is sent to DX80 radio node receiver 2, DX80 radio node receivers 2 control motor after receiving motor rotation control analog signal starts turning;
When gatage reaches parameter preset setting value, motor automatic stop;
Preferably, the practical opening degree of gate is fed back to HMI collection by position of strobe detection device when motor automatic stop The practical opening degree of gate is shown to the collection control interface HMI by middle control system, HMI centralized control system.
Preferably, the practical opening degree of gate is fed back to HMI centralized control system by the position of strobe detection device Include:
By the opening degree of position of strobe detection device detection gate, and sends the practical opening degree analog signal of gate and send To DX80 radio node transmitter 1;
The practical opening degree analog signal of gate DX80 radio network gateway is sent to by DX80 radio node transmitter 1 to receive Device 1;
The practical opening degree analog signal of gate is sent to PLC analog quantity modulus of conversion by DX80 radio network gateway receiver 1 Block;
The practical opening degree number of gate is converted by the practical opening degree analog signal of gate by PLC analog quantity conversion module Signal is sent to HMI centralized control system.
Beneficial effects of the present invention:
1. reducing the laying amount of coal preparation plant's gate wiring, applying when reducing transformation by wireless spread spectrum frequency hopping Work difficulty, improves installation effectiveness;
2. flashboard aperture can be automatically adjusted according to the actual condition of production, product quality is improved, post personnel is reduced, The process of production has been turned up;
3. realizing the gate closed-loop control system of a set of completion with current HMI centralized control system complete fusion.
Detailed description of the invention
Fig. 1 is coal preparation plant's sluice control system connection relationship diagram;
Fig. 2 is coal preparation plant's gate opening work flow diagram;
Fig. 3 is the work flow diagram of coal preparation plant's sluice control system when motor stops;
Fig. 4 is the specific workflow figure of the practical opening degree of position of strobe detection device feedback gate;
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art Every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
Illustrate exemplary embodiment of the present invention below in conjunction with concrete condition:
Specific embodiment 1: as shown in Figure 1, a kind of coal preparation plant's sluice control system based on frequency hop spread spectrum, packet It includes:
Gate, valve are equipped with knife switch.
Position of strobe detection device, setting corresponding with gate, and DX80 radio node module is connected, for detecting gate Practical opening degree, and send the practical opening degree analog signal of gate and give transmission DX80 radio node module, in the present embodiment, lock Door position detecting device is LTF laser range sensor.
Motor for the folding of regulating gate, and is electrically connected the gate.
DX80 radio node module, the practical opening degree simulation letter of gate for receiving the transmission of position of strobe detection device Number, and the practical opening degree analog signal of gate is sent to PLC analog quantity conversion module, and receive PLC analog quantity conversion module The motor rotation control analog signal of transmission, and motor control analog signal is sent to motor;
PLC analog quantity conversion module connects DX80 radio node module and HMI centralized control system, is used for gate Practical opening degree analog signal is converted into the practical opening degree digital signal of gate and is sent to HMI centralized control system, while can connect The motor rotation control digital signal that HMI centralized control system is sent is received, and motor is rotated into control digital signal and is converted into electricity DX80 radio node module is given in machine rotation control analog signal, output;
HMI centralized control system, including the collection control interface HMI, connect PLC analog quantity conversion module, in Ji Kong HMI circle Face sets gatage pre-set parameter, and controls the practical opening degree of HMI interface display gate in collection.
DX80 radio node module includes transmitter, receiver, and transmitter includes DX80 radio node transmitter 1, DX80 Radio network gateway transmitter 2, receiver include DX80 radio network gateway receiver 1, DX80 radio node receiver 2, and DX80 is wirelessly saved Point transmitter 1 connects position of strobe detection device, and DX80 radio network gateway receiver 1, DX80 radio network gateway transmitter 2 are separately connected PLC analog quantity conversion module, DX80 radio node receiver 2 connect motor, DX80 radio node transmitter 1 and DX80 wireless network It closes receiver 1 to be connected by wireless signal, DX80 radio network gateway transmitter 2 and DX80 radio node receiver 2 pass through wireless communication Number be connected.
In the present embodiment, DX80 radio network gateway receiver 1, DX80 radio network gateway transmitter 2 and PLC analog quantity modulus of conversion Block is connected by RS485 communication cable, and PLC analog quantity conversion module connects HMI centralized control system by cable or optical cable, LTF laser range sensor is connected by hardware lines with DX80 radio node transmitter 1.
Coal preparation plant's sluice control system uses wireless spread spectrum frequency hopping, solves scene and HMI centralized control system Data exchange, the feedback of real-time starting, the adjustment of valve opening, valve state including valve site is wireless using DX80 Node module reduces the laying amount of coal preparation plant's gate wiring, difficulty of construction when transformation is reduced, not by the limit of field condition System, improves installation effectiveness, realizes the requirement of industry 4.0 of field level, really realizes decentralised control, collection to the equipment of field level Middle management.
The practical opening degree of gate is detected using position of strobe detection device, DX80 radio node module is connected, is concentrated by HMI Control system controls motor operating by DX80 radio node module, and lock can be automatically adjusted according to the actual condition of production by realizing Plate opening degree, improves product quality, reduces post personnel, and the process of production has been turned up.
This coal preparation plant sluice control system is realized and mesh by DX80 radio node module, PLC analog quantity conversion module Preceding HMI centralized control system complete fusion, generates the gate closed-loop control system of a set of completion.The control of coal preparation plant's gate Whole process uses closed-loop control, meets the control precision and response speed of technique requirement.
Specific embodiment 2: a kind of coal preparation plant's gate control method based on frequency hop spread spectrum, comprising:
As shown in Fig. 2, in the collection control HMI interface setting aperture parameter preset setting value of HMI centralized control system;
Start valve switch;
HMI centralized control system sends motor rotation control digital signal and gives PLC analog quantity conversion module, is simulated by PLC Motor is rotated control digital signal and is converted into motor rotation control analog signal by amount conversion module, and motor is rotated control mould Quasi- signal is sent to DX80 radio network gateway transmitter 2;
Motor is rotated into control analog signal by DX80 radio network gateway transmitter 2 and is sent to DX80 radio node receiver 2, DX80 radio node receivers 2 control motor after receiving motor rotation control analog signal starts turning;
When gatage reaches parameter preset setting value, motor automatic stop;
As shown in figure 3, the practical opening degree of gate is fed back to HMI by position of strobe detection device when motor automatic stop The practical opening degree of gate is shown to the collection control interface HMI by centralized control system, HMI centralized control system.
It is specifically wrapped as shown in figure 4, the practical opening degree of gate is fed back to HMI centralized control system by position of strobe detection device It includes:
By the opening degree of position of strobe detection device detection gate, and sends the practical opening degree analog signal of gate and send To DX80 radio node transmitter 1;
The practical opening degree analog signal of gate DX80 radio network gateway is sent to by DX80 radio node transmitter 1 to receive Device 1;
The practical opening degree analog signal of gate is sent to PLC analog quantity modulus of conversion by DX80 radio network gateway receiver 1 Block;
The practical opening degree number of gate is converted by the practical opening degree analog signal of gate by PLC analog quantity conversion module Signal is sent to HMI centralized control system
Finally, it is to be noted that, herein, relational terms such as first and second and the like be used merely to by One entity or operation are distinguished with another entity or operation, without necessarily requiring or implying these entities or operation Between there are any actual relationship or orders.Moreover, the terms "include", "comprise" or its any other variant meaning Covering non-exclusive inclusion, so that the process, method, article or equipment for including a series of elements not only includes that A little elements, but also including other elements that are not explicitly listed, or further include for this process, method, article or The intrinsic element of equipment.In the absence of more restrictions, the element limited by sentence "including a ...", is not arranged Except there is also other identical elements in the process, method, article or apparatus that includes the element.
Specific embodiment provided by the present invention is described in detail above, specific case pair used herein The principle of the present invention and embodiment are expounded, method of the invention that the above embodiments are only used to help understand And its core concept;At the same time, for those skilled in the art, according to the thought of the present invention, in specific embodiment and There will be changes in application range, in conclusion the contents of this specification are not to be construed as limiting the invention.

Claims (8)

1. a kind of coal preparation plant's sluice control system based on frequency hop spread spectrum characterized by comprising
Gate, the valve are equipped with knife switch;
Position of strobe detection device, setting corresponding with gate, and DX80 radio node module is connected, for detecting gate reality Opening degree, and send the practical opening degree analog signal of gate and give transmission DX80 radio node module;
Motor for the folding of regulating gate, and is electrically connected the gate;
DX80 radio node module, for receiving the practical opening degree analog signal of gate of position of strobe detection device transmission, and The practical opening degree analog signal of gate is sent to PLC analog quantity conversion module, and receives the transmission of PLC analog quantity conversion module Motor rotation control analog signal, and motor control analog signal is sent to motor;
PLC analog quantity conversion module connects DX80 radio node module and HMI centralized control system, for gate is practical Opening degree analog signal is converted into the practical opening degree digital signal of gate and is sent to HMI centralized control system, while can receive HMI The motor rotation control digital signal that centralized control system is sent, and motor is rotated into control digital signal and is converted into motor rotation Analog signal is controlled, DX80 radio node module is given in output;
HMI centralized control system, including the collection control interface HMI, connect PLC analog quantity conversion module, for setting at the collection control interface HMI Fixed strobe aperture pre-set parameter, and the practical opening degree of HMI interface display gate is controlled in collection.
2. a kind of coal preparation plant's sluice control system based on frequency hop spread spectrum according to claim 1, which is characterized in that The position of strobe detection device is LTF laser range sensor.
3. a kind of coal preparation plant's sluice control system based on frequency hop spread spectrum according to claim 1, which is characterized in that The DX80 radio node module includes transmitter, receiver, and the transmitter includes DX80 radio node transmitter 1, DX80 Radio network gateway transmitter 2, the receiver include DX80 radio network gateway receiver 1, DX80 radio node receiver 2.
4. a kind of coal preparation plant's sluice control system based on frequency hop spread spectrum according to claim 3, which is characterized in that The DX80 radio node transmitter 1 connects position of strobe detection device, and the DX80 radio network gateway receiver 1, DX80 is wireless Gateway transmitter 2 is separately connected PLC analog quantity conversion module, and the DX80 radio node receiver 2 connects motor.
5. a kind of coal preparation plant's sluice control system based on frequency hop spread spectrum according to claim 1-4, Be characterized in that, the DX80 radio node transmitter 1 is connected with DX80 radio network gateway receiver 1 by wireless signal, DX80 without Gauze closes transmitter 2 and is connected with DX80 radio node receiver 2 by wireless signal.
6. a kind of coal preparation plant's gate control method based on frequency hop spread spectrum characterized by comprising
In the collection control HMI interface setting aperture parameter preset setting value of HMI centralized control system;
Start valve switch;
HMI centralized control system sends motor rotation control digital signal and gives PLC analog quantity conversion module, is turned by PLC analog quantity Motor is rotated control digital signal and is converted into motor rotation control analog signal by mold changing block, and motor is rotated control simulation letter Number it is sent to DX80 radio network gateway transmitter 2;
Motor is rotated into control analog signal by DX80 radio network gateway transmitter 2 and is sent to DX80 radio node receiver 2, The control motor after receiving motor rotation control analog signal of DX80 radio node receiver 2 starts turning;
When gatage reaches parameter preset setting value, motor automatic stop.
7. a kind of coal preparation plant's gate control method based on frequency hop spread spectrum according to claim 6, which is characterized in that When motor automatic stop, the practical opening degree of gate is fed back to HMI centralized control system, HMI collection by position of strobe detection device The practical opening degree of gate is shown to the collection control interface HMI by middle control system.
8. a kind of coal preparation plant's gate control method based on frequency hop spread spectrum according to claim 7, which is characterized in that The practical opening degree of gate is fed back to HMI centralized control system by the position of strobe detection device
By the opening degree of position of strobe detection device detection gate, and sends the practical opening degree analog signal of gate and be sent to DX80 radio node transmitter 1;
The practical opening degree analog signal of gate is sent to DX80 radio network gateway receiver 1 by DX80 radio node transmitter 1;
The practical opening degree analog signal of gate is sent to PLC analog quantity conversion module by DX80 radio network gateway receiver 1;
The practical opening degree digital signal of gate is converted by the practical opening degree analog signal of gate by PLC analog quantity conversion module It is sent to HMI centralized control system.
CN201811146310.9A 2018-09-27 2018-09-27 A kind of coal preparation plant's sluice control system and method based on frequency hop spread spectrum Pending CN109343449A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2231947Y (en) * 1995-07-20 1996-07-31 兖州矿务局鲍店煤矿 Device for removing light and soft impurity from float coal products of coal washery
CN1817472A (en) * 2006-03-28 2006-08-16 永城煤电(集团)有限责任公司 Coal-washing process for realizing total washing, mixed washing and classifying washing
CN201522774U (en) * 2009-11-17 2010-07-07 徐工集团工程机械有限公司 Frequency hopping wireless remote control system of girdle transport vehicle
CN102176155A (en) * 2011-03-21 2011-09-07 河海大学 Programmable system as well as deployment and control methods based on industrial wireless frequency-hopping spectrum-spread
CN106392049A (en) * 2016-06-12 2017-02-15 辽宁伊菲科技股份有限公司 Wireless transmission pouring ladle used for aluminum alloy casting
CN207397055U (en) * 2017-06-21 2018-05-22 肇庆市贺江电力发展有限公司 Gate control system
CN207799443U (en) * 2017-12-28 2018-08-31 河北渤海煤焦化有限公司 Touch screen adds the coking of coal wet quenching tower control system that plc is controlled

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2231947Y (en) * 1995-07-20 1996-07-31 兖州矿务局鲍店煤矿 Device for removing light and soft impurity from float coal products of coal washery
CN1817472A (en) * 2006-03-28 2006-08-16 永城煤电(集团)有限责任公司 Coal-washing process for realizing total washing, mixed washing and classifying washing
CN201522774U (en) * 2009-11-17 2010-07-07 徐工集团工程机械有限公司 Frequency hopping wireless remote control system of girdle transport vehicle
CN102176155A (en) * 2011-03-21 2011-09-07 河海大学 Programmable system as well as deployment and control methods based on industrial wireless frequency-hopping spectrum-spread
CN106392049A (en) * 2016-06-12 2017-02-15 辽宁伊菲科技股份有限公司 Wireless transmission pouring ladle used for aluminum alloy casting
CN207397055U (en) * 2017-06-21 2018-05-22 肇庆市贺江电力发展有限公司 Gate control system
CN207799443U (en) * 2017-12-28 2018-08-31 河北渤海煤焦化有限公司 Touch screen adds the coking of coal wet quenching tower control system that plc is controlled

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Application publication date: 20190215

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