CN106368377B - Constructional column exempts from the assembled integral wall and its production and construction method of template construction - Google Patents

Constructional column exempts from the assembled integral wall and its production and construction method of template construction Download PDF

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Publication number
CN106368377B
CN106368377B CN201610919118.3A CN201610919118A CN106368377B CN 106368377 B CN106368377 B CN 106368377B CN 201610919118 A CN201610919118 A CN 201610919118A CN 106368377 B CN106368377 B CN 106368377B
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China
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integral wall
constructional column
groove
construction
semiclosed
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Expired - Fee Related
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CN201610919118.3A
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CN106368377A (en
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胡秀中
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/50Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
    • B28B1/503Moulds therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Joining Of Building Structures In Genera (AREA)

Abstract

The invention discloses assembled integral walls and its production and construction method that a kind of constructional column exempts from template construction, the integral wall is equipped with semiclosed circular groove and semiclosed cydariform groove in the end of plate and plate connecting portion, transition face is equipped between the semiclosed circular groove and semiclosed cydariform groove, the groove is equipped with wallboard interface to integral wall horizontal extension end;After the integral wall interface splicing, constructional column cavity is formed between the groove, the constructional column cavity is in the circle and cydariform of alternately connection from top to bottom.The invention belongs to building engineering field, this wallboard globality and anti-seismic performance are significantly improved, the integral wall of wallboard joints and constructional column integrated construction when being a kind of construction of assembled architecture.

Description

Constructional column exempts from the assembled integral wall and its production and construction method of template construction
Technical field
The invention belongs to building engineering field, in particular to a kind of constructional column exempt from template construction assembled integral wall and It makes and construction method.
Background technique
In steamed building blocks masonry, the wall heterogeneity as caused by masonry mortar causes the globality of wall insufficient, builds Walling body loss of strength is very big.For improve masonry globality and anti-seismic performance, must aerated-block build when embedded reinforcement, apply Work process is comparatively laborious.After national standard atlas 13J104 is promulgated, the above building block of air entrained concrete intensity 5.0MPa is specified It can be used for 9 meters or less and three layers or less tier buildings.Currently, wall construction is to reserve in the masonry stage at constructional column position Horse tooth trough, masonry wall two sides make template, are conserved after pouring, and maintenance reaches form removal after intensity requirement, according to this Template processing is removed time-consuming and laborious when construction technology, and wastes a large amount of timber steel.
Air entrained concrete steam pressure technique has been that China " wall changes " encourages the mature technology used.With large-scale still kettle It releases and the raising of lifting equipment can be made highly using large-scale still kettle as building for the invention condition Size between object upper and lower level collar tie beam, width are the integral wall of adjacent formation inter-pillar dimensions.According to the steam pressure technique of present maturation, Air entrained concrete intensity after steam pressure is between 5MPa to 10MPa, and bulk density is in 500Kg/m3To 1100Kg/m3Between, it is applied in building The wallboard can be used as load bearing wall use in work.
Summary of the invention
To solve above-mentioned existing problem, the present invention provides a kind of constructional column exempt from template construction assembled integral wall and It makes and construction method, constructional column of the present invention exempt from the assembled integral wall of template construction, including integral wall, the entirety Wallboard is equipped with semiclosed circular groove and semiclosed cydariform groove in the end of plate and plate connecting portion, and the semiclosed circle is recessed Transition face is equipped between slot and semiclosed cydariform groove, the groove is docked to integral wall horizontal extension end equipped with wallboard Face;After the integral wall interface splicing, constructional column cavity is formed between the groove, the constructional column cavity is in from top to bottom The alternately circle and cydariform of connection.
Further, the integral wall is steam-pressing aero-concrete integral wall.
Further, integral wall height size between building upper and lower level collar tie beam, the wallboard interface are spelled After connecing, the constructional column cavity size formed between the groove is construction column dimension.
The present invention provides the production methods that a kind of constructional column exempts from the assembled integral wall of template construction, are steamed using large size Kettle production height size between building upper and lower level collar tie beam is pressed, width is the integral wall of adjacent formation inter-pillar dimensions, step It is as follows:
1) be prefabricated in the factory the integral wall when, first make mold, green body can be used to constitute construction by the mold The end face of column is alternately fabricated to semiclosed circular groove and semiclosed cydariform groove, the semiclosed circular groove and semiclosed drum Easily demoulding oblique transition face is processed into the position of connected in star gradual change, and the idiosome end forms semi-enclosed construction after demoulding Column cavity, when plate and plate splice, the template when constructional column cavity is poured as constructional column is used;
2) using siliceous material and calcareous material as primary raw material, according to the size and intensity requirement of the integral wall, with Chemically or physically foam pattern produces the air entrained concrete idiosome of the integral wall;
3) according to steam pressure technique, production reaches the integral wall of design strength, the integral wall described in construction Plate can be used as load bearing wall use.
The construction method that constructional column of the present invention exempts from the assembled integral wall of template construction includes the following steps:
1) according to the design requirement of building, semiclosed circular groove and semiclosed cydariform groove-like are had by producer's production The integral wall of end;
2) after constructional column reinforcing bar is bound in place in advance, the integral wall interface of transporting and hoisting in place is spliced, institute It states and forms closed cavity between integral wall end groove;
3) concrete of constructional column is poured in Xiang Suoshu cavity, the constructional column of formation meets architectural construction requirement, simultaneously should Constructional column is the connecting elements between the integral wall.
Compared with the prior art, the present invention is had the beneficial effect that: the assembled integral wall that this constructional column exempts from template construction is better than The masonry panel of equal strength building block: first, metope integrality overcomes masonry sand since construction intercolumniation wall is whole face wall Wall heterogeneity caused by slurry causes the globality of wall insufficient, the very big problem of masonry panel loss of strength;Second, it is making When, it can configure reinforced mesh, in concrete to improve the mechanical property of steam pressure concrete integral wall.It should in construction Wallboard builds molding wall better than autoclave aerated concrete building block as load bearing wall.To be readily transported and lifting, closed in plate The embedding lifting ironware of Hoisting Position is managed, sets aside to moisture content and intensity meets transport steam-pressing aero-concrete integral wall is steam-cured After lifting requirements, it can transport for long-distance.This wallboard is mainly used for the bearing wall of tier building, it can also be used to non-bearing The construction of wall.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of embodiment of assembled integral wall that constructional column of the present invention exempts from template construction;
Fig. 2 stings raft mode for a kind of end of embodiment of assembled integral wall that constructional column of the present invention exempts from template construction and shows It is intended to;
Fig. 3 is the 1-1 sectional view of Fig. 2;
Fig. 4 is the 2-2 sectional view of Fig. 2;
Fig. 5 is that constructional column of the present invention exempts from wallboard end of the assembled integral wall of template construction at cross corner constructional column Portion's type of attachment schematic diagram;
Fig. 6 is that constructional column of the present invention exempts from wallboard end of the assembled integral wall of template construction at T word corner constructional column Portion's type of attachment schematic diagram;
Fig. 7 is the partially schematic of the constructional column for the assembled integral wall end formation that constructional column of the present invention exempts from template construction Figure;
Fig. 8 is that constructional column of the present invention exempts from local green body thermal hole point in the assembled integral wall manufacturing process of template construction Cloth form schematic diagram.
Wherein, 1, integral wall, 2, semiclosed circular groove, 3, semiclosed cydariform groove, 4, transition face, 5, wallboard docking Face, 6, constructional column cavity, 7, collar tie beam, 8, constructional column, 9, green body, 10, thermal hole.
Specific embodiment
In conjunction with attached drawing, the present invention is described in further details.
It as shown in Fig. 1,, will be whole using structure shown in Fig. 1 when plate and plate junction are without constructional column in Specific construction Body wallboard 1 carries out whole snap-fit, is integrally formed after concreting.
In conjunction with shown in attached drawing 1-6, this constructional column exempts from the assembled integral wall of template construction, including integral wall 1, described Integral wall 1 is equipped with semiclosed circular groove 2 and semiclosed cydariform groove 3 in the end of plate and plate connecting portion, and described half seals It closes and is equipped with transition face 4 between circular groove 2 and semiclosed cydariform groove 3, the groove is set to the 1 horizontal extension end of integral wall There is wallboard interface 5;After the integral wall interface 5 splices, constructional column cavity 6, the constructional column are formed between the groove Cavity 6 is from top to bottom in the circle (attached drawing 3) and cydariform (attached drawing 4) of alternately connection.
The integral wall 1 is steam-pressing aero-concrete integral wall.As shown in Fig. 2,1 height of integral wall is Size between building upper and lower level collar tie beam 7, after the wallboard interface 5 splices, 6 ruler of constructional column cavity that is formed between the groove Very little is construction column dimension.
As shown in Fig. 5, when the integral wall 1 needs to be spliced into cross corner constructional column 8, four pieces of splicing in advance The integral wall 1 forms constructional column cavity after the integral wall interface 5 splicing between the groove, by constructional column sky After chamber pours, as shown in Fig. 7, the circle and cydariform constructional column 8 from top to bottom in alternately connection are formed.
As shown in Fig. 6, when the integral wall 1 needs to be spliced into T word corner constructional column 8, three pieces of splicing in advance The integral wall 1 forms constructional column cavity after the integral wall interface 5 splicing between the groove, by constructional column sky After chamber pours, as shown in Fig. 7, the circle and cydariform constructional column 8 from top to bottom in alternately connection are formed.
Constructional column of the present invention exempts from the assembled integral wall of template construction, is building using large-scale still kettle production height Size between upper and lower level collar tie beam 7, width are the integral wall of 8 sizes of adjacent formation column, the production method is as follows:
1) be prefabricated in the factory the integral wall 1 when, first make mold, the mold can be used for green body 9 to constitute structure The end face for making column 8 is alternately fabricated to semiclosed circular groove 2 and semiclosed cydariform groove 3, the semiclosed circular groove 2 and half Easily demoulding oblique transition face 4 is processed into the position of closing 3 gradual change of cydariform groove, and groove structure and 4 structure of transition face are in mould After foaming stands a period of time in tool, it is allowed to initial set, removes mold, 9 end of idiosome forms semi-enclosed construction after demoulding Column cavity 6, when plate and plate splice, the template when constructional column cavity 6 is poured as constructional column 8 is used;
2) it is mixed with siliceous material (sand, flyash and containing silicon tailings etc.) and calcareous material (lime, cement) for primary raw material Add foaming agent (aluminium powder), be sufficiently stirred, can inject and preset reinforced mesh and ironware, according to the integral wall 1 size and Intensity requirement produces the air entrained concrete idiosome 9 of the integral wall 1 with chemically or physically foam pattern;
3) according to steam pressure technique, production reaches the integral wall 1 of design strength, in 10 air pressures of saturated vapor, 200 Hydrothermal synthesis reaction occurs for the idiosome 9 under degree Celsius environment, reaches desired strength at 10 hours or so, after steam pressure slowly Cooling, is down to out after kettle temperature degree and exempts from the assembled integral wall of template construction to get this constructional column, whole described in construction Body wallboard 1 can be used as load bearing wall use.
In conjunction with attached drawing 8, in steam pressure engineering, because green body 9 is larger, into kettle saturated steam first with 9 surface layer of green body Contact, heat by green body 9 itself to conducting inside green body 9,9 external temperature of green body increase it is very fast, and heat up inside green body 9 compared with Slowly, cause internal-external temperature difference excessive, thermal strain difference causes green body 9 to crack inside and outside green body 9 when excessive temperature differentials, after controlling steam pressure 1 crackle of integral wall generates, and control is in 9 crackle of concrete green body in prescribed limit, and palpus is using following measures: first, rationally control The ratio of mud processed;It should be noted that slowly heating and cooling, reduction cause since 9 inside warming and cooling rate of green body is different when the second steam pressure 9 internal-external temperature difference of green body is excessive;Third reserves the plain steel-bar of diameter 10MM-20MM, cutting in 9 centre plum blossom-shaped of green body Preceding reinforcing bar of slowly pulling out forms perforative thermal hole 10 on green body 9, and saturated vapor leads to simultaneously while heating 9 outer layer of green body It crosses thermal hole 10 and is conducted from 9 interior of green body and spread, improve the conduction condition of heat, kept the temperature after maintenance with other Mortar fills up thermal hole 10.
Wallboard after steam pressure is used for the bearing wall of multilayer assembled-type house, transport to scene, and when shipment pays attention to end Protection, after the completion of the binding of live constructional column reinforcing bar, the wallboard and wallboard for having groove surface in constructional column two sides splicing, wallboard End and end form closed cavity, and the concrete of constructional column 8, the architectural construction that concrete is formed through maintenance are poured in cavity Column 8, the construction method of wallboard joints and constructional column one when the present invention is a kind of construction of assembled architecture.
The present invention and its embodiments have been described above, this description is no restricted, shown in the drawings Only one of embodiments of the present invention, actual structure is not limited to this.All in all if the ordinary skill of this field Personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution phase As frame mode and embodiment, be within the scope of protection of the invention.

Claims (3)

1. constructional column exempts from the assembled integral wall of template construction, including integral wall, which is characterized in that the integral wall exists The end of plate and plate connecting portion is equipped with semiclosed circular groove and semiclosed cydariform groove, the semiclosed circular groove and half Transition face is equipped between closing cydariform groove, the groove is equipped with wallboard interface to integral wall horizontal extension end;It is described After the splicing of integral wall interface, constructional column cavity is formed between the groove, the constructional column cavity is in alternately to connect from top to bottom The circle and cydariform connect;The integral wall is steam-pressing aero-concrete integral wall;The integral wall height is building Size between upper and lower level collar tie beam, after the wallboard interface splicing, the constructional column cavity size formed between the groove is construction Column dimension.
2. the production method that constructional column according to claim 1 exempts from the assembled integral wall of template construction, feature exist In using large-scale still kettle production height size between building upper and lower level collar tie beam, width is adjacent formation inter-pillar dimensions Integral wall, steps are as follows:
1) be prefabricated in the factory the integral wall when, first make mold, green body can be used to constitute constructional column by the mold End face is alternately fabricated to semiclosed circular groove and semiclosed cydariform groove, and the semiclosed circular groove and semiclosed cydariform are recessed Easily demoulding oblique transition face is processed into the position of slot gradual change, and it is empty that the idiosome end after demoulding forms semi-enclosed constructional column Chamber, when plate and plate splice, the template when constructional column cavity is poured as constructional column is used;
2) using siliceous material and calcareous material as primary raw material, according to the size and intensity requirement of the integral wall, with chemistry Or physical blowing mode produces the air entrained concrete idiosome of the integral wall;
3) according to steam pressure technique, production reaches the integral wall of design strength, and the integral wall described in construction can It is used as load bearing wall.
3. constructional column according to claim 1 exempts from the construction method of the assembled integral wall of template construction, feature exists In including the following steps:
1) according to the design requirement of building, semiclosed circular groove and semiclosed cydariform groove-like end are had by producer's production Integral wall;
2) after constructional column reinforcing bar is bound in place in advance, the integral wall interface of transporting and hoisting in place is spliced, it is described whole Closed cavity is formed between body wall panel ends groove;
3) concrete of constructional column is poured in Xiang Suoshu cavity, the constructional column of formation meets architectural construction requirement, while the construction Column is the connecting elements between the integral wall.
CN201610919118.3A 2016-10-21 2016-10-21 Constructional column exempts from the assembled integral wall and its production and construction method of template construction Expired - Fee Related CN106368377B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113200713A (en) * 2021-04-29 2021-08-03 武晓华 Manufacturing method of novel autoclaved aerated concrete light wall board
CN116065755A (en) * 2023-01-18 2023-05-05 中建科工集团有限公司 Light gypsum wallboard free of form removal and modified gypsum and manufacturing process and construction process thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4285179A (en) * 1975-03-10 1981-08-25 Goidinger J Plate shaped prefabricated guilding element and a process for the production of walls by using these elements
CN1272579A (en) * 1999-04-29 2000-11-08 吴涛 Application method of light plate
CN101967851A (en) * 2009-07-28 2011-02-09 董杨 Board-mixing structure assembly type house and building method thereof
CN201794353U (en) * 2010-09-17 2011-04-13 浙江大学 Masonry structure capable of enhancing anti-collapse capacity and integrity under strong shock
CN103195192A (en) * 2013-04-08 2013-07-10 东莞市利鹏建材有限公司 Wallboard connecting structure and process for buildings
CN206189732U (en) * 2016-10-21 2017-05-24 胡秀中 Whole wallboard of assembled of template construction is exempted from to constructional column

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4285179A (en) * 1975-03-10 1981-08-25 Goidinger J Plate shaped prefabricated guilding element and a process for the production of walls by using these elements
CN1272579A (en) * 1999-04-29 2000-11-08 吴涛 Application method of light plate
CN101967851A (en) * 2009-07-28 2011-02-09 董杨 Board-mixing structure assembly type house and building method thereof
CN201794353U (en) * 2010-09-17 2011-04-13 浙江大学 Masonry structure capable of enhancing anti-collapse capacity and integrity under strong shock
CN103195192A (en) * 2013-04-08 2013-07-10 东莞市利鹏建材有限公司 Wallboard connecting structure and process for buildings
CN206189732U (en) * 2016-10-21 2017-05-24 胡秀中 Whole wallboard of assembled of template construction is exempted from to constructional column

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