CN106348805A - Production line and production method for preparing organic fertilizer from pig manure through fermentation - Google Patents
Production line and production method for preparing organic fertilizer from pig manure through fermentation Download PDFInfo
- Publication number
- CN106348805A CN106348805A CN201610904074.7A CN201610904074A CN106348805A CN 106348805 A CN106348805 A CN 106348805A CN 201610904074 A CN201610904074 A CN 201610904074A CN 106348805 A CN106348805 A CN 106348805A
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- Prior art keywords
- machine
- belt feeder
- fermentation
- discharging opening
- organic fertilizer
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Classifications
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Abstract
The invention provides a production line and a production method for preparing an organic fertilizer from pig manure through fermentation. The biological organic fertilizer can be prepared from the pig manure. The production line for preparing the organic fertilizer from pig manure through fermentation comprises pretreatment equipment, fermentation equipment and pelleting equipment, wherein the pretreatment equipment comprises a solid-liquid separation machine, a straw crushing machine and a mixing machine; the discharge hole of the solid-liquid separation machine and the discharge hole of the straw crushing machine are connected with the feeding hole of the mixing machine; the fermentation equipment comprises a fermentation tank and a turning machine; the fermentation tank is connected with the discharge hole of the mixing machine; a guide track is arranged on the inner side of the fermentation tank; the turning machine can move back and forth along the guide track; the pelleting equipment comprises a half-wet material crushing machine, a vibration screen, a disc pelleting machine, a low-temperature drying-cooling integral machine, a cylinder screening machine and a quantitative granule packaging machine which are arranged in sequence.
Description
Technical field
The present invention relates to a kind of Organic fertilizer production line is and in particular to a kind of pig manure fermentation prepares Organic fertilizer production line and production
Method, belongs to agricultural equipment correlative technology field.
Background technology
With the fast development of livestock breeding industry, the innocuity treatment problem of pig farm pig manure has obtained increasing weight
Depending on if this is because pig manure of leaving arbitrarily is piled up, environment being produced with severe contamination, the serious health threatening the mankind.Existing
Typically directly also field, natural pond processed is processed or the fertile process of system middle-size and small-size pig farm pig manure, and direct returning to farmland needs soil to dissolve, and natural pond processed is processed
Investment is big, effect is poor, operating cost is high, and the fertile long processing period of system, automaticity are low, finished product fertilizer poor quality, seriously make
The about healthy and rapid development of livestock breeding industry.
Content of the invention
It is an object of the present invention to provide a kind of pig manure fermentation preparation Organic fertilizer production line and production method, pig manure can be prepared
Become biological organic fertilizer.
To achieve these goals, the present invention employs the following technical solutions:
A kind of pig manure fermentation prepares Organic fertilizer production line, comprising:
Pre-processing device, including solid-liquid separating machine, stalk crasher and mixer, solid-liquid separating machine discharging opening and stalk crasher
Discharging opening is all connected with mixer feeding mouth；
Zymolysis Equipment, including fermentation tank and turner, fermentation tank is connected with mixer discharging opening, and is provided with inside fermentation tank and leads
Rail, turner can move back and forth along guide rail；
Granulation Equipments, including the semi-moist materials crusher setting gradually, vibrosieve, granulating disc, oven drying at low temperature cooling integrated
Machine, cylinder round sifter and quantitative particles packing machine.
Above-mentioned pig manure fermentation prepares Organic fertilizer production line, and solid-liquid separating machine discharging opening passes through 1# belt feeder and mixer pan feeding
Mouth connects, and stalk crasher feeding mouth and charging belt machine connect, and stalk crasher discharging opening passes through 2# belt feeder and mixer
Feeding mouth connects.
Above-mentioned pig manure fermentation prepares Organic fertilizer production line, and semi-moist materials crusher feeding mouth and fermentation material charging belt machine are even
Connect, semi-moist materials crusher discharging opening connects vibrosieve by 3# belt feeder, and vibrosieve Fructus Anisi Stellati discharging opening and Fructus Anisi Stellati belt feeder are even
Connect, cylinder round sifter defective work discharging opening and feed back belt feeder connect, and vibrosieve small powder discharging opening passes through 4# belt feeder and circle
Disk comminutor feeding mouth connects, and granulating disc discharging opening connects oven drying at low temperature cooling integrated machine feeding mouth through 5# belt feeder, low
Warm Drying and cooling all-in-one discharging opening connects cylinder round sifter entrance through 6# belt feeder, and cylinder round sifter certified products discharging opening is through 7#
Belt feeder connects quantitative particles packing machine feed hopper, and fermentation material charging belt machine and Fructus Anisi Stellati belt feeder are all with feed back belt feeder even
Connect.
Above-mentioned pig manure fermentation prepares Organic fertilizer production line, and mixer discharging opening connects fermentation tank through discharging belt conveyer.
Above-mentioned pig manure fermentation prepares Organic fertilizer production line, and turner is chain-plate type turner and has strain flusher.
A kind of described production line preparation Organic fertilizer production method, comprises the following steps:
A. pretreatment: blister pig manure carries out solid-liquid separation through solid-liquid separating machine, the liquid after separating returns to bubble manure pit and recycles,
Pig manure solid matter delivers into mixer by 1# belt feeder, and a certain amount of corn straw is entered by charging belt machine simultaneously
Stalk crasher, delivers into mixer, the jade after pig manure solid matter and pulverizing by connecting 2# belt feeder after crushed stalk
Rice straw is sufficiently mixed in mixer, adds intensification microbial inoculum and moisture content, the material warp mixing while mixing into material
Discharging belt conveyer is transported in fermentation tank；
B. ferment: cloth forklift will treat that fermentation materials are evenly dispersed in fermentation tank leading portion, and turner will be sent out at set intervals
In ferment groove, material turns over throwing to fermentation tank back segment, and cloth is continued in the space vacated in fermentation tank, and so circulation is until the thing fermenting
Material is turned over fermentation tank of dishing out, and adds high-efficiency fermenting microbial inoculum in material during turning over throwing；
C. pelletize: the material fermenting delivers into half wet stock machine and pulverized, and crushing rear material is conveyed by 3# belt feeder
Enter vibrosieve, screened qualified material enters granulating disc by 4# belt feeder, and underproof material is through Fructus Anisi Stellati belt feeder
It is transported on feed back belt feeder, the material entering granulating disc adds microbial bacterial agent during pelletize, and that makes has
Machine fertilizer granule enters oven drying at low temperature cooling integrated machine by 5# belt feeder, disposably completes to dry and cools down two processes, through drying
Dry and cooling organic fertilizer particles enter cylinder round sifter by 6# belt feeder, and the qualified granule of size is entered by 7# belt feeder
Quantitative particles packing machine is packaged into granular organic fertilizer, and the underproof granule of size is separated together with Vibration Screen by feed back belt feeder
Unqualified material be together transported to fermentation material charging belt machine and restart pelletize flow process.
The invention has the beneficial effects as follows:
1. pre-processing device, Zymolysis Equipment and Granulation Equipments are connected as a production line, and control system controls production line, automatically
Change degree is high, safe and reliable to operation；
2. one-time investment is little, operating cost is low, finished product fertilizers quality better；
3. both solved pig manure environmental pollution problem, and fertilizer improved soil, the increasing both production and income preparing can have been passed through again, become
Waste be changed into values.
Brief description
Fig. 1 is that small-sized pig manure fermentation prepares Organic fertilizer production line structural representation；
In figure 1. solid-liquid separating machine, 2.1# belt feeder, 3. mixer, 4. discharging belt conveyer, 5.2# belt feeder, 6. crushed stalk
Machine, 7. charging belt machine, 8. fermentation tank, 9. turner, 10.3# belt feeder, 11. semi-moist materials crushers, 12. fermentation material feedings
Belt feeder, 13. Fructus Anisi Stellati belt feeders, 14. vibrosieves, 15.4# belt feeder, 16. granulating discs, 17.5# belt feeder, 18. low temperature
Drying and cooling all-in-one, 19. feed back belt feeders, 20.6# belt feeder, 21. cylinder round sifters, 22.7# belt feeder, 23. quantitative
Particle packing machine, 24. cloth forklifts.
Specific embodiment
For making the objects, technical solutions and advantages of the present invention become more apparent, develop simultaneously embodiment referring to the drawings, right
The present invention further describes.
With reference to Fig. 1, a kind of pig manure fermentation prepares Organic fertilizer production line, including pre-processing device, Zymolysis Equipment, Granulation Equipments
And control system, pre-processing device, Zymolysis Equipment and Granulation Equipments are all connected with control system.
In the present embodiment, pre-processing device includes solid-liquid separating machine 1, stalk crasher 6 and mixer 3, solid-liquid separating machine 1
Discharging opening is connected with mixer 3 feeding mouth by 1# belt feeder 2, and stalk crasher 6 feeding mouth and charging belt machine 7 connect, straw
Stalk pulverizer 6 discharging opening is connected with mixer 3 feeding mouth by 2# belt feeder 5, mixer 3 has strain and moisture content sprays dress
Put and moisture content detection means.
In the present embodiment, Zymolysis Equipment includes fermentation tank 8 and turner 9, and fermentation tank 8 is connected with mixer 3 discharging opening, and
It is provided with guide rail, turner 9 can move back and forth along guide rail inside fermentation tank 8.
In the present embodiment, it is cold that Granulation Equipments include semi-moist materials crusher 11, vibrosieve 14, granulating disc 16, oven drying at low temperature
But all-in-one 18, cylinder round sifter 21 and quantitative particles packing machine 23, semi-moist materials crusher 11 feeding mouth and fermentation material feeding
Belt feeder 12 connects, and semi-moist materials crusher 11 discharging opening connects vibrosieve 14 by 3# belt feeder 10, and vibrosieve 14 Fructus Anisi Stellati goes out
Material mouth and Fructus Anisi Stellati belt feeder 13 connect, and cylinder round sifter 21 defective work discharging opening and feed back belt feeder 19 connect, vibrosieve 14
Small powder discharging opening passes through 4# belt feeder 15 and granulating disc 16 feeding mouth connects, and granulating disc 16 discharging opening is through 5# belt feeder
17 connection oven drying at low temperature cooling integrated machine 18 feeding mouths, oven drying at low temperature cooling integrated machine 18 discharging opening connects rolling through 6# belt feeder 20
Shaft screen extension set 21 entrance, cylinder round sifter 21 certified products discharging opening connects quantitative particles packing machine 23 through 7# belt feeder 22 and feeds
Bucket.
A kind of prepare Organic fertilizer production method using described production line, comprise the following steps:
A. pretreatment: blister pig manure carries out solid-liquid separation through solid-liquid separating machine 1, the liquid after separating returns to bubble manure pit circulation profit
With pig manure solid matter delivers into mixer 3 by 1# belt feeder 2, and a certain amount of corn straw passes through charging belt simultaneously
Machine 7 enters stalk crasher 6, passes through to connect 2# belt feeder 5 delivering into mixer 3 after crushed stalk, pig manure solid matter and
Corn straw after pulverizing is sufficiently mixed in mixer 3, adds intensification microbial inoculum and moisture content, mixing while mixing into material
Good material is transported in fermentation tank 8 through discharging belt conveyer 4；
B. ferment: cloth forklift 24 will treat that fermentation materials are evenly dispersed in fermentation tank 8 leading portion, and turner 9 is at set intervals
Material in fermentation tank 8 is turned over throwing to fermentation tank 8 back segment, cloth is continued in the space vacated in fermentation tank 8, and so circulation is until fermentation
Good material is turned over fermentation tank 8 of dishing out, and adds high-efficiency fermenting microbial inoculum in material during turning over throwing；
C. pelletize: the material fermenting delivers into half wet stock machine and pulverized, it is defeated that crushing rear material passes through 3# belt feeder 10
It is fed into vibrosieve 14, screened qualified material enters granulating disc 16 by 4# belt feeder 15, and underproof material is through big
Material belt feeder 13 is transported on feed back belt feeder 19, and the material entering granulating disc 16 adds microorganism during pelletize
Microbial inoculum, the organic fertilizer particles made by 5# belt feeder 17 enter oven drying at low temperature cooling integrated machine 18, disposably complete dry and
Two processes of cooling, the organic fertilizer particles of drying and cooling enter cylinder round sifter 21 by 6# belt feeder 20, and size is qualified
Granule quantitative particles packing machine 23 entered by 7# belt feeder 22 be packaged into granular organic fertilizer, the underproof granule of size passes through
Feed back belt feeder 19 is together transported to fermentation material charging belt machine 12 together with the unqualified material that vibrosieve 14 screens out and again opens
Beginning pelletize flow process.
Above-mentioned specific embodiment is only the concrete case of the present invention, is not the restriction that the present invention is made with other forms,
Any those skilled in the art are changed or are modified as equivalent variations possibly also with the technology contents of the disclosure above
Equivalent implementations.But on the premise of every principle without departing from the technology of the present invention, according to the present invention technical spirit to more than
Any simple modification, equivalent variations and remodeling that embodiment is made, all should fall into the scope of patent protection of the present invention.
Claims (6)
1. a kind of pig manure fermentation preparation Organic fertilizer production line is it is characterised in that include:
Pre-processing device, including solid-liquid separating machine, stalk crasher and mixer, solid-liquid separating machine discharging opening and stalk crasher
Discharging opening is all connected with mixer feeding mouth；
Zymolysis Equipment, including fermentation tank and turner, fermentation tank is connected with mixer discharging opening, and is provided with above fermentation tank and leads
Rail, turner can move back and forth along guide rail；
Granulation Equipments, including the semi-moist materials crusher setting gradually, vibrosieve, granulating disc, oven drying at low temperature cooling integrated
Machine, cylinder round sifter and quantitative particles packing machine.
2. pig manure fermentation as claimed in claim 1 preparation Organic fertilizer production line it is characterised in that: solid-liquid separating machine discharging opening passes through
1# belt feeder is connected with mixer feeding mouth, and stalk crasher feeding mouth and charging belt machine connect, stalk crasher discharging opening
It is connected with mixer feeding mouth by 2# belt feeder.
3. pig manure fermentation as claimed in claim 2 preparation Organic fertilizer production line it is characterised in that: semi-moist materials crusher feeding mouth
Connect with fermentation material charging belt machine, semi-moist materials crusher discharging opening connects vibrosieve, vibrosieve Fructus Anisi Stellati by 3# belt feeder
Discharging opening and Fructus Anisi Stellati belt feeder connect, and cylinder round sifter defective work discharging opening and feed back belt feeder connect, and vibrosieve small powder goes out
Material mouth passes through 4# belt feeder and granulating disc feeding mouth connects, and granulating disc discharging opening connects oven drying at low temperature through 5# belt feeder
Cooling integrated machine feeding mouth, oven drying at low temperature cooling integrated machine discharging opening connects cylinder round sifter entrance, rotary screen through 6# belt feeder
Extension set certified products discharging opening connects quantitative particles packing machine feed hopper, fermentation material charging belt machine and Fructus Anisi Stellati belt through 7# belt feeder
Machine is all connected with feed back belt feeder.
4. such as claim 1 or as described in 2 or 3 pig manure fermentation preparation Organic fertilizer production line it is characterised in that: mixer discharging opening warp
Discharging belt conveyer connects fermentation tank.
5. such as claim 1 or as described in 2 or 3 pig manure fermentation preparation Organic fertilizer production line it is characterised in that: turner be chain-plate type
Turner simultaneously has strain flusher.
6. the production line preparation Organic fertilizer production method described in a kind of utilization claim 3, is characterized in that: comprise the following steps:
A. pretreatment: blister pig manure carries out solid-liquid separation through solid-liquid separating machine, the liquid after separating returns to bubble manure pit and recycles,
Pig manure solid matter delivers into mixer by 1# belt feeder, and a certain amount of corn straw is entered by charging belt machine simultaneously
Stalk crasher, delivers into mixer, the jade after pig manure solid matter and pulverizing by connecting 2# belt feeder after crushed stalk
Rice straw is sufficiently mixed in mixer, adds intensification microbial inoculum and moisture content, the material warp mixing while mixing into material
Discharging belt conveyer is transported in fermentation tank；
B. ferment: cloth forklift will treat that fermentation materials are evenly dispersed in fermentation tank leading portion, and turner will be sent out at set intervals
In ferment groove, material turns over throwing to fermentation tank back segment, and cloth is continued in the space vacated in fermentation tank, and so circulation is until the thing fermenting
Material is turned over fermentation tank of dishing out, and adds high-efficiency fermenting microbial inoculum in material during turning over throwing；
C. pelletize: the material fermenting delivers into half wet stock machine and pulverized, and crushing rear material is conveyed by 3# belt feeder
Enter vibrosieve, screened qualified material enters granulating disc by 4# belt feeder, and underproof material is through Fructus Anisi Stellati belt feeder
It is transported on feed back belt feeder, the material entering granulating disc adds microbial bacterial agent during pelletize, and that makes has
Machine fertilizer granule enters oven drying at low temperature cooling integrated machine by 5# belt feeder, disposably completes to dry and cools down two processes, through drying
Dry and cooling organic fertilizer particles enter cylinder round sifter by 6# belt feeder, and the qualified granule of size is entered by 7# belt feeder
Quantitative particles packing machine is packaged into granular organic fertilizer, and the underproof granule of size is separated together with Vibration Screen by feed back belt feeder
Unqualified material be together transported to fermentation material charging belt machine and restart pelletize flow process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610904074.7A CN106348805A (en) | 2016-10-18 | 2016-10-18 | Production line and production method for preparing organic fertilizer from pig manure through fermentation |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610904074.7A CN106348805A (en) | 2016-10-18 | 2016-10-18 | Production line and production method for preparing organic fertilizer from pig manure through fermentation |
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| CN106348805A true CN106348805A (en) | 2017-01-25 |
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| CN201610904074.7A Pending CN106348805A (en) | 2016-10-18 | 2016-10-18 | Production line and production method for preparing organic fertilizer from pig manure through fermentation |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107556068A (en) * | 2017-08-28 | 2018-01-09 | 山东沃泰生物科技有限公司 | A kind of more flora hot fermentation systems of vegetables straw organic fertilizer and its implementation |
| CN108147844A (en) * | 2018-03-19 | 2018-06-12 | 王长江 | Organic fertilizer production line apparatus and organic fertilizer production production method |
| CN108341701A (en) * | 2018-05-15 | 2018-07-31 | 汪通鲜 | A kind of microbial organic fertilizer production equipment |
| CN108658631A (en) * | 2018-07-23 | 2018-10-16 | 南阳泰都环保科技有限公司 | A kind of production equipment of excrement fowl organic fertilizer |
| CN110015933A (en) * | 2019-05-01 | 2019-07-16 | 吉林农业大学 | A kind of preparation method of cattle and sheep excrement mixed biologic organic fertilizer |
| CN114773102A (en) * | 2022-04-12 | 2022-07-22 | 江阴唯农生物科技有限公司 | Organic fertilizer production system and method |
| CN114853539A (en) * | 2022-06-08 | 2022-08-05 | 嘉兴学院 | Formula, preparation process and device of fertilizer containing seaweed fragments for organic vegetables |
| CN115504822A (en) * | 2022-10-21 | 2022-12-23 | 陕西百代可可生态科技有限公司 | Production equipment of efficient wormcast organic fertilizer and production method and application thereof |
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| CN102020494A (en) * | 2009-09-22 | 2011-04-20 | 四平市立山机械制造有限责任公司 | Process and equipment for making organic composite fertilizer from sludge and straw |
| CN103497017A (en) * | 2013-10-15 | 2014-01-08 | 杭州华新机电工程有限公司 | Chain-plate compost turning machine |
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| CN102020494A (en) * | 2009-09-22 | 2011-04-20 | 四平市立山机械制造有限责任公司 | Process and equipment for making organic composite fertilizer from sludge and straw |
| CN103497017A (en) * | 2013-10-15 | 2014-01-08 | 杭州华新机电工程有限公司 | Chain-plate compost turning machine |
| CN105646024A (en) * | 2016-03-31 | 2016-06-08 | 登封快丰收农业发展有限公司 | Bio-organic fertilizer production line |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107556068A (en) * | 2017-08-28 | 2018-01-09 | 山东沃泰生物科技有限公司 | A kind of more flora hot fermentation systems of vegetables straw organic fertilizer and its implementation |
| CN108147844A (en) * | 2018-03-19 | 2018-06-12 | 王长江 | Organic fertilizer production line apparatus and organic fertilizer production production method |
| CN108341701A (en) * | 2018-05-15 | 2018-07-31 | 汪通鲜 | A kind of microbial organic fertilizer production equipment |
| CN108658631A (en) * | 2018-07-23 | 2018-10-16 | 南阳泰都环保科技有限公司 | A kind of production equipment of excrement fowl organic fertilizer |
| CN110015933A (en) * | 2019-05-01 | 2019-07-16 | 吉林农业大学 | A kind of preparation method of cattle and sheep excrement mixed biologic organic fertilizer |
| CN114773102A (en) * | 2022-04-12 | 2022-07-22 | 江阴唯农生物科技有限公司 | Organic fertilizer production system and method |
| CN114853539A (en) * | 2022-06-08 | 2022-08-05 | 嘉兴学院 | Formula, preparation process and device of fertilizer containing seaweed fragments for organic vegetables |
| CN115504822A (en) * | 2022-10-21 | 2022-12-23 | 陕西百代可可生态科技有限公司 | Production equipment of efficient wormcast organic fertilizer and production method and application thereof |
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Application publication date: 20170125 |