CN106348660A - Machining method of waste residues of marbles - Google Patents

Machining method of waste residues of marbles Download PDF

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Publication number
CN106348660A
CN106348660A CN201610779300.3A CN201610779300A CN106348660A CN 106348660 A CN106348660 A CN 106348660A CN 201610779300 A CN201610779300 A CN 201610779300A CN 106348660 A CN106348660 A CN 106348660A
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China
Prior art keywords
marble
powder
modified
dali
particle diameter
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CN201610779300.3A
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Chinese (zh)
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CN106348660B (en
Inventor
张志兴
同建设
郭凤俊
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Gansu Jin Run Yu Industry Co Ltd
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Gansu Jin Run Yu Industry Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/30Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Other silicon-containing organic compounds; Boron-organic compounds
    • C04B26/32Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Other silicon-containing organic compounds; Boron-organic compounds containing silicon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/023Chemical treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/026Comminuting, e.g. by grinding or breaking; Defibrillating fibres other than asbestos
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a machining method of waste residues of marbles, and belongs to the technical field of comprehensive utilization of solid wastes in stone machining. The method comprises the following steps: firstly, sieving and grading; secondly, preparation of raw material; thirdly, production of panels from the raw materials. According to the method, solid residues produced during machining of marbles are taken as raw materials, the solid residues are graded and then are subjected to modification treatment, and machined with other raw materials, so as to be prepared into the marble panels; the marble panels prepared through the method have the characteristics of low cost, high convenience and easiness in obtaining, unique technology and good decorative effect, and compared with the natural panels, the marble panels have the advantages of antibacterial property, deodorization and sun protection.

Description

A kind of marble waste residue material processing method
Technical field
The invention belongs to the solid gurry technical field of comprehensive utilization of processing of stone, specifically a kind of marble waste residue material processing side Method.
Background technology
With the lifting of people's living standard, the improvement of living conditions, interior decoration industry fast development, fit up building materials Greatly, wherein stone material is that one kind commonly uses most to consumption, and one of most basic building materials are widely used in ground, metope and table top Mat formation.Stone material common in the market is broadly divided into lithotome and artificial stone.Lithotome refers to from natural rock mass In mined, and processed become block or board-like material general name.The lithotome of architectural decoration mainly has granite Plant greatly with marble two.
In the marble course of processing, saw blade, cutting, abrasive disc process all produce a large amount of solid waste-waste residues.With Marble industry constantly to develop, pile up like a mountain for produced garbage, not only occupy a large amount of soils, and dust is dirty Dye and its seriously polluted the life affecting people to water source.Govern the sustainable economic development of this area simultaneously.Control Reason pollutes, optimizes the environment, economizing on resources is that marble is processed area of concentration sustainable economic development, transformed mode of economic growth Important measures.
Content of the invention
The technical problem to be solved is for prior art Shortcomings, provides a kind of marble waste residue material to add Work method.
In order to achieve the above object, the present invention employs the following technical solutions.
A kind of marble waste residue material processing method, comprises the following steps:
(1) sieving and grading
The waste residue powder producing in the marble course of processing is spread out, dries, sieve first, be divided into particle diameter to be more than 5mm's Dali rock ballast, particle diameter are less than the marble powder of 1mm, the Dali stone sand three-level of particle diameter 1-5mm, and Dali ballast is ground into particle diameter 1- The Dali stone sand of 5mm, carries out regrading, and gained Dali stone sand is merged with the Dali stone sand sieving first, regrading process The marble powder of middle generation is merged with the marble powder sieving first, carries out regrading to the marble powder merging, obtains grain Footpath is more than 0.1mm, the marble middling flour less than 1mm, no more than the marble microlith powder of 0.1mm, and marble microlith powder is used Flour mill is milled to 200-600 mesh, obtains the ultra-fine stone powder of marble of 200-600 mesh;
(2) preparation of raw material
1. by weight, (1) step is processed the Dali stone sand 300-500 part obtaining with titanate coupling agent 10-20 part It is modified processing, obtain modified Dali stone sand, standby;(1) step is processed the marble microlith powder 100-300 part obtaining with 200-300 mesh kieselguhr 1-10 part mixes, and is modified processing with silane coupler 5-10 part, obtains modified marble microlith Powder, standby;(1) step is processed the marble obtaining ultra-fine stone powder 50-200 part to mix with particle diameter 40-60nm zinc oxide 1-5 part, It is modified processing with silane coupler 1-2 part, obtain the ultra-fine stone powder of modified marble, standby;
2. by weight, extracting epoxy resin 45-65 part, organic silicon modified polyurethane resin 35-55 part, triethanolamine 1- 2 parts are placed in blender, stir 10-25min, then take step (2)-modified Dali stone sand 1., modification marble microlith powder, change Property the ultra-fine stone powder of marble put into blender, stir 2-5min, add carboxymethyl cellulose 0.1-0.5 part, hydrogenated rosin 0.5-1.5 part, polyamide 1-2 part, stir 15-25min;
(3) make sheet material
The slurry being stirred is poured into framed inner surface and scribbles in the mould of releasing agent, high pressure vacuum molding, prepared 20- 30mm thickness artificial marble sheet material, is placed into 4-5h in the environment of 100-120 DEG C of constant temperature again after the demoulding, send into marble and automatically throw Carry out surface polishing, cutting in ray machine.
The Advantageous Effects of the present invention: it is former that the present invention utilizes the garbage slag charge producing in the marble course of processing Material, processes through classification post-modification, becomes artificial marble sheet material with other Raw material processings;The artificial marble sheet material that the present invention makes Have the characteristics that cost of material is low, be conveniently easy to get, technique is unique, good decorating effect, compared with natural marble plate, outward appearance matter Sense no marked difference, has antibacterial, deodorization, the advantage such as sun-proof.
Specific embodiment
With reference to embodiment further technical scheme is made with detailed elaboration, but the not all paired present invention Scope limits.
Embodiment 1
A kind of marble waste residue material processing method, comprises the following steps:
(1) sieving and grading
The waste residue powder producing in the marble course of processing is spread out, dries, sieve first, be divided into particle diameter to be more than 5mm's Dali rock ballast, particle diameter are less than the marble powder of 1mm, the Dali stone sand three-level of particle diameter 1-5mm, and Dali ballast is ground into particle diameter 1- The Dali stone sand of 5mm, carries out regrading, and gained Dali stone sand is merged with the Dali stone sand sieving first, regrading process The marble powder of middle generation is merged with the marble powder sieving first, carries out regrading to the marble powder merging, obtains grain Footpath is more than 0.1mm, the marble middling flour less than 1mm, no more than the marble microlith powder of 0.1mm, and marble microlith powder is used Flour mill is milled to 200 mesh, obtains the ultra-fine stone powder of marble of 200 mesh;
(2) preparation of raw material
1. by weight, (1) step is processed 300 parts of the Dali stone sand obtaining to be changed for 10 parts with titanate coupling agent Property process, obtain modified Dali stone sand, standby;(1) step is processed 100 parts of the marble microlith powder obtaining and 200 mesh kieselguhr 1 part of mixing, with silane coupler, 5 parts are modified processing, and obtain modified marble microlith powder, standby;(1) step is processed 1 part with particle diameter 40nm zinc oxide of 50 parts of the ultra-fine stone powder of marble arriving mixes, and with silane coupler, 1 part is modified processing, and obtains To the modified ultra-fine stone powder of marble, standby;
2. by weight, 45 parts of extracting epoxy resin, 35 parts of organic silicon modified polyurethane resin, 1 part of triethanolamine are placed in Blender, stirs 10min, then take step (2)-modified Dali stone sand 1., modified marble microlith powder, modified marble be super Microlith powder puts into blender, stirs 2min, adds 0.1 part of carboxymethyl cellulose, 0.5 part of hydrogenated rosin, polyamide 1 Part, stir 15min;
(3) make sheet material
The slurry being stirred is poured into framed inner surface and scribbles in the mould of releasing agent, high pressure vacuum molding, prepared 20mm Thick artificial marble sheet material, is placed into 4h in the environment of 100 DEG C of constant temperature again after the demoulding, send in marble automatic polishing machine and carry out Surface polishes, cutting.
Embodiment 2
A kind of marble waste residue material processing method, comprises the following steps:
(1) sieving and grading
The waste residue powder producing in the marble course of processing is spread out, dries, sieve first, be divided into particle diameter to be more than 5mm's Dali rock ballast, particle diameter are less than the marble powder of 1mm, the Dali stone sand three-level of particle diameter 1-5mm, and Dali ballast is ground into particle diameter 1- The Dali stone sand of 5mm, carries out regrading, and gained Dali stone sand is merged with the Dali stone sand sieving first, regrading process The marble powder of middle generation is merged with the marble powder sieving first, carries out regrading to the marble powder merging, obtains grain Footpath is more than 0.1mm, the marble middling flour less than 1mm, no more than the marble microlith powder of 0.1mm, and marble microlith powder is used Flour mill is milled to 600 mesh, obtains the ultra-fine stone powder of marble of 600 mesh;
(2) preparation of raw material
1. by weight, (1) step is processed 500 parts of the Dali stone sand obtaining to be changed for 20 parts with titanate coupling agent Property process, obtain modified Dali stone sand, standby;(1) step is processed 300 parts of the marble microlith powder obtaining and 300 mesh kieselguhr 10 parts of mixings, with silane coupler, 10 parts are modified processing, and obtain modified marble microlith powder, standby;(1) step is processed 5 parts with particle diameter 60nm zinc oxide of 200 parts of the ultra-fine stone powder of marble obtaining mixes, and with silane coupler, 2 parts are modified processing, Obtain the ultra-fine stone powder of modified marble, standby;
2. by weight, 65 parts of extracting epoxy resin, 55 parts of organic silicon modified polyurethane resin, 2 parts of triethanolamine are placed in Blender, stirs 25min, then take step (2)-modified Dali stone sand 1., modified marble microlith powder, modified marble be super Microlith powder puts into blender, stirs 5min, adds 0.5 part of carboxymethyl cellulose, 1.5 parts of hydrogenated rosin, polyamide 2 Part, stir 25min;
(3) make sheet material
The slurry being stirred is poured into framed inner surface and scribbles in the mould of releasing agent, high pressure vacuum molding, prepared 30mm Thick artificial marble sheet material, is placed into 5h in the environment of 120 DEG C of constant temperature again after the demoulding, send in marble automatic polishing machine and carry out Surface polishes, cutting.
Embodiment 3
A kind of marble waste residue material processing method, comprises the following steps:
(1) sieving and grading
The waste residue powder producing in the marble course of processing is spread out, dries, sieve first, be divided into particle diameter to be more than 5mm's Dali rock ballast, particle diameter are less than the marble powder of 1mm, the Dali stone sand three-level of particle diameter 1-5mm, and Dali ballast is ground into particle diameter 1- The Dali stone sand of 5mm, carries out regrading, and gained Dali stone sand is merged with the Dali stone sand sieving first, regrading process The marble powder of middle generation is merged with the marble powder sieving first, carries out regrading to the marble powder merging, obtains grain Footpath is more than 0.1mm, the marble middling flour less than 1mm, no more than the marble microlith powder of 0.1mm, and marble microlith powder is used Flour mill is milled to 400 mesh, obtains the ultra-fine stone powder of marble of 400 mesh;
(2) preparation of raw material
1. by weight, (1) step is processed 400 parts of the Dali stone sand obtaining to be changed for 15 parts with titanate coupling agent Property process, obtain modified Dali stone sand, standby;(1) step is processed 200 parts of the marble microlith powder obtaining and 250 mesh kieselguhr 5.5 parts of mixings, with silane coupler, 7.5 parts are modified processing, and obtain modified marble microlith powder, standby;(1) step is located Manage 150 parts of the ultra-fine stone powder of marble obtaining to mix for 3 parts with particle diameter 50nm zinc oxide, with silane coupler, 1.5 parts are modified Process, obtain the ultra-fine stone powder of modified marble, standby;
2. by weight, 55 parts of extracting epoxy resin, 45 parts of organic silicon modified polyurethane resin, 1.5 parts of triethanolamine are put In blender, stir 17.5min, then take step (2)-modified Dali stone sand 1., modified marble microlith powder, modification Dali The ultra-fine stone powder of stone puts into blender, stirs 3.5min, adds 0.3 part of carboxymethyl cellulose, 1 part of hydrogenated rosin, polyamide resin 1.5 parts of fat, stirs 20min;
(3) make sheet material
The slurry being stirred is poured into framed inner surface and scribbles in the mould of releasing agent, high pressure vacuum molding, prepared 25mm Thick artificial marble sheet material, is placed into 4.5h in the environment of 110 DEG C of constant temperature again after the demoulding, send in marble automatic polishing machine Row surface polishes, cutting.

Claims (1)

1. a kind of marble waste residue material processing method is it is characterised in that comprise the following steps:
(1) sieving and grading
The waste residue powder producing in the marble course of processing is spread out, dries, sieve first, be divided into the Dali that particle diameter is more than 5mm Rock ballast, particle diameter are less than the marble powder of 1mm, the Dali stone sand three-level of particle diameter 1-5mm, and Dali ballast is ground into particle diameter 1-5mm Dali stone sand, carry out regrading, gained Dali stone sand is merged with the Dali stone sand sieving first, during regrading produce Raw marble powder is merged with the marble powder sieving first, carries out regrading to the marble powder merging, obtains particle diameter big In 0.1mm, the marble middling flour less than 1mm, no more than the marble microlith powder of 0.1mm, by marble microlith powder pulverizing Machine is milled to 200-600 mesh, obtains the ultra-fine stone powder of marble of 200-600 mesh;
(2) preparation of raw material
1. by weight, (1) step is processed the Dali stone sand 300-500 part obtaining to be carried out with titanate coupling agent 10-20 part Modification, obtains modified Dali stone sand, standby;(1) step is processed the marble microlith powder 100-300 part obtaining and 200- 300 mesh kieselguhr 1-10 parts mix, and are modified processing with silane coupler 5-10 part, obtain modified marble microlith powder, standby With;(1) step is processed the marble obtaining ultra-fine stone powder 50-200 part to mix with particle diameter 40-60nm zinc oxide 1-5 part, use silicon Alkane coupling agent 1-2 part is modified processing, and obtains the ultra-fine stone powder of modified marble, standby;
2. by weight, extracting epoxy resin 45-65 part, organic silicon modified polyurethane resin 35-55 part, triethanolamine 1-2 part Be placed in blender, stir 10-25min, then take step (2)-modified Dali stone sand 1., modified marble microlith powder, modified greatly The ultra-fine stone powder of Gypsum Fibrosum puts into blender, stirs 2-5min, adds carboxymethyl cellulose 0.1-0.5 part, hydrogenated rosin 0.5-1.5 Part, polyamide 1-2 part, stir 15-25min;
(3) make sheet material
The slurry being stirred is poured into framed inner surface and scribbles in the mould of releasing agent, high pressure vacuum molding, prepared 20-30mm is thick Artificial marble sheet material, is placed into 4-5h in the environment of 100-120 DEG C of constant temperature again after the demoulding, send in marble automatic polishing machine Carry out surface polishing, cutting.
CN201610779300.3A 2016-08-31 2016-08-31 A kind of marble waste residue material processing method Active CN106348660B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107265916A (en) * 2017-06-20 2017-10-20 合肥慧林建材有限公司 A kind of marble leftover pieces reprocessing technique for road sheet material
CN108940538A (en) * 2018-08-21 2018-12-07 耒阳市百汇粉体有限公司 A kind of production technology of marble superfine powder
CN110563444A (en) * 2019-08-19 2019-12-13 福建德胜新建材有限公司 comprehensive utilization method of Rouyuan red tailings
CN113278306A (en) * 2021-05-12 2021-08-20 广西科学院 Microwave wet-method modified artificial granite waste residue and recycling process method thereof
CN115925321A (en) * 2023-02-17 2023-04-07 江苏百代节能建材有限公司 High-strength ecological stone slab and preparation method thereof

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CN104003652A (en) * 2014-05-16 2014-08-27 中科院广州化学有限公司 Phase-transition insulation artificial stone sheet material containing stone material waste residue, preparation method and application thereof
CN104556823A (en) * 2015-01-12 2015-04-29 卓培琨 Energy-saving high-performance artificial stone and preparation method thereof
CN105236836A (en) * 2015-09-29 2016-01-13 广西钟山县中源石业有限公司 Artificial agglomerated stone and preparation method thereof
CN105271944A (en) * 2015-11-16 2016-01-27 武宣县宝信石材有限公司 Board or artware produced through marble leftover materials

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CN104003652A (en) * 2014-05-16 2014-08-27 中科院广州化学有限公司 Phase-transition insulation artificial stone sheet material containing stone material waste residue, preparation method and application thereof
CN104556823A (en) * 2015-01-12 2015-04-29 卓培琨 Energy-saving high-performance artificial stone and preparation method thereof
CN105236836A (en) * 2015-09-29 2016-01-13 广西钟山县中源石业有限公司 Artificial agglomerated stone and preparation method thereof
CN105271944A (en) * 2015-11-16 2016-01-27 武宣县宝信石材有限公司 Board or artware produced through marble leftover materials

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107265916A (en) * 2017-06-20 2017-10-20 合肥慧林建材有限公司 A kind of marble leftover pieces reprocessing technique for road sheet material
CN108940538A (en) * 2018-08-21 2018-12-07 耒阳市百汇粉体有限公司 A kind of production technology of marble superfine powder
CN110563444A (en) * 2019-08-19 2019-12-13 福建德胜新建材有限公司 comprehensive utilization method of Rouyuan red tailings
CN110563444B (en) * 2019-08-19 2022-04-15 福建德胜新建材有限公司 Comprehensive utilization method of Rouyuan red tailings
CN113278306A (en) * 2021-05-12 2021-08-20 广西科学院 Microwave wet-method modified artificial granite waste residue and recycling process method thereof
CN115925321A (en) * 2023-02-17 2023-04-07 江苏百代节能建材有限公司 High-strength ecological stone slab and preparation method thereof

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