CN106337541B - 一种无机复合a级不燃保温板及其制造方法 - Google Patents

一种无机复合a级不燃保温板及其制造方法 Download PDF

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CN106337541B
CN106337541B CN201610669112.5A CN201610669112A CN106337541B CN 106337541 B CN106337541 B CN 106337541B CN 201610669112 A CN201610669112 A CN 201610669112A CN 106337541 B CN106337541 B CN 106337541B
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王丽萍
王宝群
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SHANDONG HORIZON BUILDING ENERGY-EFFICIENCV TECHNOLOGY Co Ltd
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Abstract

本发明公开了一种无机复合A级不燃保温板及其制造方法，包括保护层、水泥基层和钢网砂浆层，水泥基层内部开设有多个平行的方形通孔，多层水泥基层之间设置有分隔板，且分隔板的中部位于方形通孔的下方，分隔板的两端位于水泥基层之间，保护层设置在下层的水泥基层上，钢网砂浆层设置在上层的水泥基层上，钢网砂浆层上通过粘结层连接有装饰层。本发明板材既具有保温防火保温效果，又具有很好的装饰效果，能承受一定的压力，强度高，耐敲打，使用范围广，制造方法简单，适合流水化生产。

Description

一种无机复合A级不燃保温板及其制造方法
技术领域
本发明涉及装饰材料领域，具体是一种无机复合A级不燃保温板及其制造方法。
背景技术
对于建筑而言，外围护结构的热损耗较大，而在外围护结构中，墙体又占了很大份额。因此，外墙保温技术及节能材料是建筑节能的主要途径之一。外墙保温技术最早起源于欧洲，我国从20世纪80年代中期开始试点并将该技术广泛应用于建筑领域。然而，当前的建筑节能水平还远低于发达国家，我国建筑单位面积能耗仍是气候相近的发达国家的3-5倍，所以建筑节能仍是我国建筑业的重要课题。
近年来，随着我国住宅建设节能工作的不断深入，引进开发了许多新型的节能技术和材料，这就包括用于外墙保温的各种泡沫塑料保温材料，如EPS板、XPS板材及发泡聚氨酯板材等。此外，挤塑聚苯板已被国家禁止使用于外墙保温。
传统的外墙保温工程通常为保温、装饰分开施工。如果在铺设保温层之后才通过涂抹、粘贴来施加装饰面，容易使施工进度受到环境气候的影响，使施工周期延长，由此将多耗费人工和时间成本，而且承受的压力也有一定的限度。此外，外墙保温材料的组成结构及装饰面的搭配也需要进一步优化，以期实现更好的保温与装饰效果。
发明内容
本发明的目的在于提供一种无机复合A级不燃保温板及其制造方法，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种无机复合A级不燃保温板，包括保护层、水泥基层和钢网砂浆层，所述水泥基层内部开设有多个平行的方形通孔，所述水泥基层设有多层，多层水泥基层之间设置有分隔板，且分隔板的中部位于方形通孔的下方，分隔板的两端位于水泥基层之间，所述保护层设置在下层的水泥基层上，所述的钢网砂浆层设置在上层的水泥基层上，所述钢网砂浆层上通过粘结层连接有装饰层，所述的无机复合A级不燃保温板的制造方法，步骤如下：
水泥基层的制备：按配比称取硅酸盐水泥30～40份、玻璃纤维10～14份、云母粉8～10份、陶瓷粉8～10份、碳化硅4～6份、碳酸钙24～28份、高岭土18～24份，混合均匀后，加入120～160份水，搅拌均匀，倒入模具中，插入通心管，将模具在100～120℃的真空环境中除去水分，然后置于200～240℃下干燥，得到水泥基层；
(2)将水泥基层的上下两面打磨平整，再进行抛光，在水泥基层上开设方形通孔，同时将分隔板设置在水泥基层之间，将分隔板的中部防止在方形通孔的下方，将分隔板的两端设置在水泥基板的下方，将保护层和钢网砂浆层设置在水泥基层的上下两面，并用水泥钉进行固定；
(3)固定牢固后，将装饰层通过粘结层粘贴在钢网砂浆层的另一面，用8～10MPa的压力模具进行压制40～60min，即可。
作为本发明进一步的方案：所述的分隔板为铝板，且铝板上开设有若干通孔。
与现有技术相比，本发明的有益效果是：
本发明一体板既具有保温防火保温效果，又具有很好的装饰效果，而且这种板材能承受一定的压力，强度高，不燃，耐压，使用范围广，制造方法简单，适合流水化生产。
附图说明
图1为无机复合A级不燃保温板的结构示意图。
图中：1-保护层；2-水泥基层；3-钢网砂浆层；4-粘结层；5-装饰层；6-分隔板；7-方形通孔。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1，本发明实施例中，一种无机复合A级不燃保温板，包括保护层1、水泥基层2和钢网砂浆层3，水泥基层2内部开设有多个平行的方形通孔7，水泥基层2设有多层，多层水泥基层2之间设置有分隔板6，且分隔板6的中部位于方形通孔7的下方，分隔板6的两端位于水泥基层2之间，保护层1设置在下层的水泥基层2上，钢网砂浆层3设置在上层的水泥基层2上，钢网砂浆层3上通过粘结层4连接有装饰层5。
分隔板6为铝板，且铝板上开设有若干通孔。
本发明板材的制造步骤如下：
水泥基层的制备：按配比称取硅酸盐水泥35份、玻璃纤维12份、云母粉9份、陶瓷粉9份、碳化硅5份、碳酸钙26份、高岭土21份，混合均匀后，加入140份水，搅拌均匀，倒入模具中，插入通心管，将模具在110℃的真空环境中除去水分，然后置于220℃下干燥，得到水泥基层；
(2)将水泥基层的上下两面打磨平整，再进行抛光，在水泥基层上开设方形通孔，同时将分隔板设置在水泥基层之间，将分隔板的中部防止在方形通孔的下方，将分隔板的两端设置在水泥基板的下方，将保护层和钢网砂浆层设置在水泥基层的上下两面，并用水泥钉进行固定；
(3)固定牢固后，将装饰层通过粘结层粘贴在钢网砂浆层的另一面，用9MPa的压力模具进行压制50min，即可。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。

Claims (2)

1.一种无机复合A级不燃保温板，包括保护层、水泥基层和钢网砂浆层，其特征在于，所述水泥基层内部开设有多个平行的方形通孔，所述水泥基层设有多层，多层水泥基层之间设置有分隔板，且分隔板的中部位于方形通孔的下方，分隔板的两端位于水泥基层之间，所述保护层设置在下层的水泥基层上，所述的钢网砂浆层设置在上层的水泥基层上，所述钢网砂浆层上通过粘结层连接有装饰层，所述无机复合A级不燃保温板的制造方法，步骤如下：
(1)水泥基层的制备：按配比称取硅酸盐水泥30～40份、玻璃纤维10～14份、云母粉8～10份、陶瓷粉8～10份、碳化硅4～6份、碳酸钙24～28份、高岭土18～24份，混合均匀后，加入120～160份水，搅拌均匀，倒入模具中，插入通心管，将模具在100～120℃的真空环境中除去水分，然后置于200～240℃下干燥，得到水泥基层；
(2)将水泥基层的上下两面打磨平整，再进行抛光，在水泥基层上开设方形通孔，同时将分隔板设置在水泥基层之间，将分隔板的中部防止在方形通孔的下方，将分隔板的两端设置在水泥基板的下方，将保护层和钢网砂浆层设置在水泥基层的上下两面，并用水泥钉进行固定；
(3)固定牢固后，将装饰层通过粘结层粘贴在钢网砂浆层的另一面，用8～10MPa的压力模具进行压制40～60min，即可。
2.根据权利要求1所述的无机复合A级不燃保温板，其特征在于，所述的分隔板为铝板，且铝板上开设有若干通孔。
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