CN106322164A - LED lamp band mounting device - Google Patents
LED lamp band mounting device Download PDFInfo
- Publication number
- CN106322164A CN106322164A CN201610962222.0A CN201610962222A CN106322164A CN 106322164 A CN106322164 A CN 106322164A CN 201610962222 A CN201610962222 A CN 201610962222A CN 106322164 A CN106322164 A CN 106322164A
- Authority
- CN
- China
- Prior art keywords
- led
- pinch roller
- mechanical arm
- slide rail
- led lamp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Electroluminescent Light Sources (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
Abstract
The invention relates to an LED lamp band mounting device and belongs to the field of production of LED lamps. The LED lamp band mounting device is characterized by comprising an LED lamp band conveyor belt, mechanical arms and a band pressing device, wherein the band pressing device comprises a pressing wheel triaxial motion platform and a pressing wheel slide rail arranged on the pressing wheel triaxial motion platform, two pressing wheel sliders are arranged on the pressing wheel slide rail, pressing wheel cylinders are arranged at two ends of the pressing wheel slide rail and drive the pressing wheel sliders to slide on the pressing wheel slide rail, and pressing wheels are arranged on the pressing wheel sliders through elastic connecting pieces; the LED lamp band conveyor belt is used for conveying LED lamp bands sequentially; the mechanical arms are arranged on the pressing wheel triaxial motion platform and used for grabbing the LED lamp bands on the LED lamp band conveyor belt to one side of an LED lamp band frame board; the band pressing device is attached to the LED lamp bands automatically. Automation of the whole operation is realized, and the LED lamp band mounting efficiency and mounting precision are improved effectively.
Description
Technical field
The present invention relates to erecting device, particularly relate to the erecting device of a kind of LED.
Background technology
LED lamp bead luminous power is relatively low, and single led lamp bead can not preferably realize illumination functions.General by LED bead seal
It is contained in the LED of list structure, the banding a large amount of LED lamp bead of arrangement.LED the earliest is that lamp bead is welded on copper cash
Face, outside is at set last layer plastic pipe.LED was modified to flexible circuitry plate structure later, i.e. use FPC (flexible PCB,
I.e. Flexible Printed Circuit is called for short FPC) do the carrier of LED lamp bead.I.e. with polyimides or mylar as base
The one that material is made has height reliability, excellent flexible printed circuit as carrier, multiple LED post of arranging.This
The LED processing technique planting structure is simple, and long perfomance life, color rich color, quality control is easy.And use this
Plant processing method, then the full light source of LED can be discharged.But current this LED mostly uses manually
The problems such as being assembled in lamp body, there is production efficiency low, working strength is big, and defect rate is high, and use the Robot actions of routine
Easily cause again the highest LED of structural strength to damage.
Summary of the invention
The technical problem to be solved is to provide the erecting device of a kind of LED, it is achieved LED automatic
Change and install, be effectively improved the installation effectiveness of LED, improve and precision is installed.
Technical scheme
A kind of erecting device of LED, it is characterised in that: include LED conveyer belt, mechanical arm, belt pressing device, institute
Stating belt pressing device and include pinch roller three axle mobile platform and the pinch roller slide rail being arranged on pinch roller three axle mobile platform, described pinch roller is sliding
Arranging pinch roller slide block on rail, pinch roller slide block is provided with pinch roller, pinch roller slide rail two ends are provided with pinch roller cylinder, described pinch roller cylinder
Driving pressure wheel slide block slides on pinch roller slide rail, and described LED conveyer belt is for transmitting LED, described mechanical arm in order
It is arranged on mechanical arm three axle mobile platform, for capturing the LED on LED conveyer belt and mobile to LED frame
Frame plate side, LED is pressed on LED frame plate by belt pressing device.
Further, described LED conveyer belt includes the drivewheel and the driven pulley that arrange in the same horizontal line and sets
Putting at the conveyer belt outside drivewheel and driven pulley, the surface lateral symmetry of conveyer belt is provided with several LED supports, institute
Stating the Y-shaped that LED support is upward opening, LED support bottom is vertically set on conveyer belt.
Further, the Liang Ge branch of the LED support of described Y-shaped respectively arranges a little Y-shaped submounts.
Further, being additionally provided with LED baffle plate between each LED support described, described LED baffle plate is vertical
Arrange on a moving belt.
Further, being arranged above of described LED support detects sensor, be used for detecting LED whether according to
Setting is fixed on LED support.
Further, described mechanical arm three axle mobile platform is provided with mechanical arm slide rail, mechanical arm slide rail is arranged organic
Mechanical arm slide block, mechanical arm slide block is provided with mechanical arm, and mechanical arm slide rail two ends are provided with mechanical arm cylinder, and mechanical arm cylinder drives
Motivation mechanical arm slide block slides along mechanical arm slide rail.
Further, the described mechanical arm other end is provided with mechanical finger for capturing LED, and described mechanical finger sets
It is equipped with material detector, refers to the most correct crawl LED for inspecting manipuator.
Further, described pinch roller includes inside and outside two-layer, and internal layer is rigid material, and outer layer is elastomeric material.
Further, it is connected by Flexible Connector between described pinch roller slide block and pinch roller.
Further, described drivewheel, mechanical arm three axle mobile platform, pinch roller three axle mobile platform, mechanical arm, pinch roller vapour
Cylinder, mechanical arm cylinder are all connected with PLC, and PLC controls various piece according to setting action.
Beneficial effect
The present invention provides the erecting device of a kind of LED, and the erecting device of the LED that this invention is provided uses
LED transmission brings mechanical arm feed, it is achieved automatization's charging of light bar.The installation dress of the LED that this invention is provided
Put employing mechanical arm and automatically capture LED, belt pressing device automatic attaching LED, it is achieved that the automatization of whole operation, have
Effect improves installation effectiveness and the installation accuracy of LED.Between the erecting device mechanical arm of the LED that this invention is provided
Spacing can regulate, it is adaptable to the installation of the LED of different length.The erecting device of the LED that this invention is provided
In pinch roller double-layer structure and the fixing of pinch roller Flexible Connector can effectively regulate the pressure size that light bar is applied by pinch roller, prevent
The only damage of light bar.
Accompanying drawing explanation
Fig. 1 is LED conveyer belt side view；
Fig. 2 is LED conveyer belt top view；
Fig. 3 is LED scheme of installation；
Fig. 4 is belt pressing device schematic diagram；
Wherein: 1-LED light bar baffle plate, 2-LED light bar, 3-conveyer belt, 4-LED light bar support, 5-submounts, 6-is actively
Wheel, 7-driven pulley, 8-LED light bar frame plate, 9-mechanical arm, 10-LED to be installed, 11-mechanical finger, 12-pinch roller vapour
Cylinder, 13-mechanical arm cylinder, 14-mechanical arm slide block, 15-mechanical arm slide rail, 16-mechanical arm three axle mobile platform, 17-pinch roller is sliding
Rail, 18-pinch roller, 19-pinch roller slide block, 20-Flexible Connector, 21-pinch roller three axle mobile platform.
Detailed description of the invention
Below in conjunction with specific embodiments and the drawings, the present invention is expanded on further.
Current this LED mostly uses and is assembled manually in lamp body, there is production efficiency low, and working strength is big, secondary
The problems such as product rate is high, and use the Robot actions of routine to easily cause the highest LED of structural strength and damage.
The technical program provides a kind of LED erecting device, it is possible to the automatization realizing LED installs, and effectively carries
The installation effectiveness of high LED, improves and installs precision.
The LED erecting device that the technical program is provided include with PLC (programmable logic controller (PLC):
Programmable Logic Controller, is called for short PLC) the LED conveyer belt, mechanical arm and the pressure that are connected
Belting.Under the control of PLC, after LED is placed on LED conveyer belt, the machinery of mechanical arm 9 one end
LED is taken off from LED conveyer belt by finger 11, is then transferred to LED frame plate 8 side, LED viscosity
Side, face contacts with LED frame plate.Now LED is pressed on LED frame plate by belt pressing device, makes LED
Band bonds to, on LED frame plate, complete the installation of LED.
As depicted in figs. 1 and 2, the LED conveyer belt in the technical program includes drivewheel 6, driven pulley 7, conveyer belt 3
With LED support 4.Described drivewheel and driven pulley are arranged on same level line, described drivewheel is driven by servomotor
Dynamic, described conveyer belt is arranged on drivewheel and driven pulley, and the lateral symmetry on the surface of transmission band arranges some groups of LED
Support, often group LED support includes two, and two LED supports are symmetricly set on the both sides of conveyer belt, described LED
The two ends of band are separately fixed on one group of LED support.Described LED support is Y-shaped, and bottom is vertically fixed on transmission
On band.The Liang Ge branch of the LED support of Y-shaped respectively arranges the submounts 5 of a little Y-shaped, described LED
One end is fixed in Y-shaped LED support, and two wires of LED one end are separately fixed on two submounts.This reality
Executing in example, the drivewheel of LED conveyer belt is by driven by servomotor.
LED support be arranged above detect sensor, whether fix for two wires detecting LED
On two submounts of LED support.Described detection sensor is connected with PLC, if there is LED two
Wire is fixed incorrect, situation about being mutually wound around, and detects sensor signal an alert, to send alarm or other feedback
LED is fixed incorrect situation and is processed by action.
LED support makes LED ordered arrangement each other, and effectively preventing LED to be mutually wound around affects next step
The automatization of LED installs.Submounts on LED support can fix the wire of LED one end, effectively prevents
Two, LED one end wire is wrapped around one another, affects the installation effect of LED.In order to prevent LED and not further
With LED one end wire wrapped around one another, LED conveyer belt arranges between LED support LED baffle plate
1, different LED is respectively held and is spaced apart.Described LED baffle plate is vertically arranged on a moving belt, LED to be propped up
Frame is spaced apart.
Mechanical arm described in the technical program is that the mechanical finger 11 that mechanical arm cylinder 13 drives passes through mechanical arm three axle
Mobile platform 16 moves the top to LED conveyer belt, and the two ends of mechanical finger gripping LED, by LED from LED
Taking off on light bar conveyer belt and keeping LED is straight condition, and then LED is transferred to LED frame plate side,
It is close to frame plate.Being provided with material detection controller on described mechanical finger, described material detection controller is with PLC even
Connect, refer to the most correctly capture LED for inspecting manipuator.If be detected that mechanical finger fails correctly to capture LED
Band, then report to the police, and re-start the crawl of LED.
In the technical program, mechanical arm 9 is arranged on the machine on mechanical arm three axle mobile platform 16 by mechanical arm slide block 14
On mechanical arm slide rail 15, mechanical arm slide rail two ends are provided with mechanical arm cylinder 13, and mechanical arm cylinder 13 is used for driving mechanical arm slide block
Mechanical arm slide rail slides, regulates the distance between two mechanical arms, to adapt to the LED of different model length.
Belt pressing device in the technical program includes the pressure on pinch roller three axle mobile platform 21 and pinch roller three axle mobile platform
Wheel slide rail 17, pinch roller slide block 19, pinch roller cylinder 12 and pinch roller 18.Described pinch roller two, left and right altogether, each pinch roller is by elasticity even
Fitting 20 is arranged on pinch roller slide block, and pinch roller slide block is arranged on pinch roller slide rail, and pinch roller slide rail two ends are provided with pinch roller cylinder,
Drive two pinch roller slide blocks towards or away from motion on pinch roller slide rail.Described pinch roller is inside and outside double-layer structure, and internal layer is rigidity
Material, outer layer is elastomeric material.Internal layer rigid material ensures that pinch roller can transmit enough pressure to LED, outer layer
Elastomeric material can either ensure that pinch roller is combined closely with LED, uniformly applies pressure, prevents again local pressure excessive, damages
LED.The most described pinch roller is fixed on pinch roller fixed block by Flexible Connector so that three axle mobile platforms and pinch roller it
Between have one distance relief area, prevent three axle mobile platforms that the pressure of pinch roller is directly delivered in LED, excessive pressure
LED is caused to damage.Flexible Connector described in the technical program is spring.
Initially two pinch rollers on pinch roller slide rail are arranged in the middle of pinch roller slide rail, and then pinch roller three axle mobile platform moves pressure
Wheel slide rail is parallel with LED frame plate, and makes pinch roller be pressed in LED, LED is fitted with LED frame plate,
The adhesive faces relying on LED dorsal part is fitted on LED frame plate.The pinch roller cylinder driving pressure skidding at pinch roller slide rail two ends
Block moves to pinch roller slide rail two ends respectively along pinch roller slide rail, and in moving process, LED pressing is pasted LED by pinch roller
On frame plate.When two ends pinch roller moves to close to LED two ends, the mechanical finger on mechanical arm unclamps LED, machinery
Arm driving mechanical finger leaves LED installation site.Now pinch roller slide block continues to move LED to LED two ends
The complete pressing in two ends pastes on LED frame plate.Owing to two pinch rollers are by moving pressing LED in the middle of LED to two ends
Light bar, still there is the region of non-pressing the centre of two pinch roller original positions, treat pinch roller after two ends are moved, one of them pinch roller
Again the most mobile in the middle part of LED, LED is pressed on LED frame plate completely.Further, sliding at pinch roller
Rail two ends are provided with the adjustable position sensor in position, and described position sensor is connected with PLC, are used for limiting pinch roller sliding
Block moving range on slide rail, and then it is applicable to the installation of the LED of different model length.
After more than having operated, pinch roller returns to origin-location under the driving of pinch roller cylinder, and moves at pinch roller three axle
Away from operating position under the effect of platform, now mechanical arm again captures new LED and carries out the installation of LED.On
Stating in operating process, mechanical arm three axle mobile platform controls, and carries out the crawl of LED according to the path set and job order
And movement, pinch roller three axle mobile platform moves according to the path set and job order, it is achieved the pressing to LED.This skill
Two kind of three axle mobile platform in art scheme is not limited to some concrete size and the frame for movement of structure, as long as machinery can be realized
Arm and pinch roller slide rail are according to setting mobile i.e. can be used in the technical program.
The respective embodiments described above are to realize the specific embodiment of the present invention, it will be understood by those skilled in the art that
And in actual applications, can to it, various changes can be made in the form and details, without departing from the spirit and scope of the present invention.
Claims (10)
1. the erecting device of a LED, it is characterised in that: include LED conveyer belt, mechanical arm, belt pressing device, described
Belt pressing device includes pinch roller three axle mobile platform and the pinch roller slide rail being arranged on pinch roller three axle mobile platform, described pinch roller slide rail
On pinch roller slide block is set, pinch roller slide block is provided with pinch roller, pinch roller slide rail two ends are provided with pinch roller cylinder, and described pinch roller cylinder drives
Dynamic pressure wheel slide block slides on pinch roller slide rail, and described LED conveyer belt is for transmitting LED in order, and described mechanical arm sets
Put on mechanical arm three axle mobile platform, for capturing the LED on LED conveyer belt and mobile to LED framework
Plate side, LED is pressed on LED frame plate by belt pressing device.
2. the erecting device of LED as claimed in claim 1, it is characterised in that: described LED conveyer belt includes arranging
Drivewheel and driven pulley in the same horizontal line and be arranged on the conveyer belt outside drivewheel and driven pulley, the table of conveyer belt
Face lateral symmetry is provided with several LED supports, and described LED support is the Y-shaped of upward opening, and LED is propped up
Frame bottom is vertically arranged on a moving belt.
3. the erecting device of LED as claimed in claim 2, it is characterised in that: the LED support of described Y-shaped
One little Y-shaped submounts is respectively set in Liang Ge branch.
4. the erecting device of LED as claimed in claim 2, it is characterised in that: between each LED support described also
Being provided with LED baffle plate, described LED baffle plate is vertically arranged on a moving belt.
5. the erecting device of LED as claimed in claim 2, it is characterised in that: described LED support installed above
There is detection sensor, be used for detecting whether LED is fixed on LED support according to setting.
6. the erecting device of LED as claimed in claim 1, it is characterised in that: on described mechanical arm three axle mobile platform
It is provided with mechanical arm slide rail, mechanical arm slide rail is provided with mechanical arm slide block, mechanical arm slide block is provided with mechanical arm, mechanical arm
Slide rail two ends are provided with mechanical arm cylinder, and mechanical arm cylinder drives mechanical arm slide block to slide along mechanical arm slide rail.
7. the erecting device of LED as claimed in claim 6, it is characterised in that: the described mechanical arm other end arranges organic
Tool finger is used for capturing LED, and described mechanical finger is provided with material detector, refers to the most correct for inspecting manipuator
Crawl LED.
8. the erecting device of LED as claimed in claim 1, it is characterised in that: described pinch roller includes inside and outside two-layer, internal layer
For rigid material, outer layer is elastomeric material.
9. the erecting device of LED as claimed in claim 1, it is characterised in that: logical between described pinch roller slide block and pinch roller
Cross Flexible Connector to connect.
10. the erecting device of LED as claimed in claim 1, it is characterised in that: described drivewheel, mechanical arm three axle move
Moving platform, pinch roller three axle mobile platform, mechanical arm, pinch roller cylinder, mechanical arm cylinder are all connected with PLC, PLC
Control various piece according to setting action.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610962222.0A CN106322164B (en) | 2016-10-28 | 2016-10-28 | Installation device of LED lamp area |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610962222.0A CN106322164B (en) | 2016-10-28 | 2016-10-28 | Installation device of LED lamp area |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106322164A true CN106322164A (en) | 2017-01-11 |
| CN106322164B CN106322164B (en) | 2022-10-28 |
Family
ID=57815910
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610962222.0A Active CN106322164B (en) | 2016-10-28 | 2016-10-28 | Installation device of LED lamp area |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106322164B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109015735A (en) * | 2018-03-12 | 2018-12-18 | Tcl王牌电器(惠州)有限公司 | Lamp bar adsorbent equipment |
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| US20100073948A1 (en) * | 2008-09-24 | 2010-03-25 | Code 3, Inc. | Light bar |
| CN102294390A (en) * | 2011-05-31 | 2011-12-28 | 蔡荣华 | Method for rolling and fixing LED (light-emitting diode) light strip and bearing plate |
| CN202392716U (en) * | 2011-11-14 | 2012-08-22 | Tcl王牌电器(惠州)有限公司 | LED (light-emitting diode) backlight bar pressing device |
| TW201314106A (en) * | 2011-09-22 | 2013-04-01 | Cai Rong Hua | Rolling press fixed-step method of LED light bar and bearing plate |
| CN203797440U (en) * | 2014-01-27 | 2014-08-27 | 东莞市田津电子科技有限公司 | Light body LED soft lamp strip and equipment for manufacturing the same |
| CN104097043A (en) * | 2013-04-12 | 2014-10-15 | 京东方科技集团股份有限公司 | Assembling machine |
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| CN204748516U (en) * | 2015-05-19 | 2015-11-11 | 东莞市品耀自动化设备有限公司 | LED lamp strip assembly device |
| CN105565028A (en) * | 2015-11-23 | 2016-05-11 | 浙江凯耀照明股份有限公司 | Light bar reeling machine |
| CN205222198U (en) * | 2015-11-23 | 2016-05-11 | 浙江凯耀照明股份有限公司 | Lamp strip reel machine |
| CN206130620U (en) * | 2016-10-28 | 2017-04-26 | 上海工程技术大学 | Installation device in LED lamp area |
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2016
- 2016-10-28 CN CN201610962222.0A patent/CN106322164B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100073948A1 (en) * | 2008-09-24 | 2010-03-25 | Code 3, Inc. | Light bar |
| CN102294390A (en) * | 2011-05-31 | 2011-12-28 | 蔡荣华 | Method for rolling and fixing LED (light-emitting diode) light strip and bearing plate |
| TW201314106A (en) * | 2011-09-22 | 2013-04-01 | Cai Rong Hua | Rolling press fixed-step method of LED light bar and bearing plate |
| CN202392716U (en) * | 2011-11-14 | 2012-08-22 | Tcl王牌电器(惠州)有限公司 | LED (light-emitting diode) backlight bar pressing device |
| CN104097043A (en) * | 2013-04-12 | 2014-10-15 | 京东方科技集团股份有限公司 | Assembling machine |
| CN203797440U (en) * | 2014-01-27 | 2014-08-27 | 东莞市田津电子科技有限公司 | Light body LED soft lamp strip and equipment for manufacturing the same |
| CN104444474A (en) * | 2014-11-18 | 2015-03-25 | 佛山市多谱光电科技有限公司 | Automatic separating, testing, sorting and packaging machine for long-strip-shaped LED optical assemblies |
| CN204748516U (en) * | 2015-05-19 | 2015-11-11 | 东莞市品耀自动化设备有限公司 | LED lamp strip assembly device |
| CN105565028A (en) * | 2015-11-23 | 2016-05-11 | 浙江凯耀照明股份有限公司 | Light bar reeling machine |
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| CN206130620U (en) * | 2016-10-28 | 2017-04-26 | 上海工程技术大学 | Installation device in LED lamp area |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109015735A (en) * | 2018-03-12 | 2018-12-18 | Tcl王牌电器(惠州)有限公司 | Lamp bar adsorbent equipment |
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| Publication number | Publication date |
|---|---|
| CN106322164B (en) | 2022-10-28 |
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